Auxiliary device for heat treatment of non-ferrous metal

By using a three-layer vertical stacked rack and a zoned spray cooling system, the problems of uneven heating of workpieces and inability to adjust cooling rate in non-ferrous metal heat treatment equipment have been solved, thereby improving temperature uniformity and cooling efficiency and increasing space utilization.

CN224258699UActive Publication Date: 2026-05-19LIANYUNGANG TIANSHU HEAT TREATMENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIANYUNGANG TIANSHU HEAT TREATMENT TECH CO LTD
Filing Date
2025-06-27
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional non-ferrous metal heat treatment equipment suffers from uneven heating of workpieces and the inability to adjust cooling rates in different zones, resulting in low cooling efficiency and insufficient space utilization.

Method used

It adopts a three-layer vertical stacked placement rack and a zoned spray cooling system. The placement rack is driven to rotate by a servo motor, and the three-layer spray pipes are used to precisely cool the workpiece. The air inlet forms an airflow circulation to eliminate temperature gradients.

Benefits of technology

This improved the temperature uniformity and cooling efficiency of the workpiece, and enhanced the zoned heat treatment capability and space utilization of workpieces of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-ferrous metal heat treatment, and particularly discloses an auxiliary device for non-ferrous metal heat treatment, which comprises a device body with a box door on the outer wall, a rotatable placing assembly is arranged in the device body, and the placing assembly comprises three layers of placing frames which are stacked in the vertical direction. The storage rack comprises an outer-layer storage rack, a middle-layer storage rack and an inner-layer storage rack which are coaxially arranged, the diameters of the storage racks are sequentially decreased from outside to inside, through holes are formed in the bottom ends and the side walls of the outer-layer storage rack, the middle-layer storage rack and the inner-layer storage rack in a penetrating mode, and the three storage racks can be sprayed and cooled through three spraying pipes in a partitioned mode according to the actual situation; precise cooling is achieved, the cooling efficiency is improved, then partition heat treatment of workpieces of different sizes is achieved through cooperation of the three-layer vertical stacking type containing frame and rotary driving, the space utilization rate is improved, an airflow channel can be formed in cooperation with the design of through holes in the bottom plate and the side wall, and the temperature uniformity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of non-ferrous metal heat treatment technology, and specifically discloses an auxiliary device for non-ferrous metal heat treatment. Background Technology

[0002] In the field of non-ferrous metal processing, heat treatment is one of the key processes for improving material properties. Tempering furnaces, as auxiliary equipment for heat treatment, play an important role in improving the quality and performance of non-ferrous metals. With the continuous advancement of science and technology, the performance requirements for non-ferrous metals are becoming increasingly stringent.

[0003] Traditional equipment often uses fixed supports, which leads to uneven heating of workpieces and poor temperature uniformity. Cooling systems are mostly integral spray systems, which cannot adjust the cooling rate in different areas, resulting in overcooling of small workpieces and insufficient cooling of large workpieces. Therefore, an auxiliary device for heat treatment of non-ferrous metals is needed to solve this problem. Utility Model Content

[0004] This utility model proposes an auxiliary device for heat treatment of non-ferrous metals. It achieves precise cooling and improves cooling efficiency by spraying three placement racks with three spray pipes in different zones. The three-layer vertical stacked placement racks, combined with a rotary drive, enable zoned heat treatment of workpieces of different sizes, thereby improving space utilization.

[0005] This utility model is implemented as follows: an auxiliary device for heat treatment of non-ferrous metals includes a device body with a door on the outer wall, a rotatable placement component is provided inside the device body, and a spray component is provided at the top of the device body.

[0006] The placement assembly includes three vertically stacked placement racks, namely an outer placement rack, a middle placement rack, and an inner placement rack arranged coaxially. The diameter of each placement rack decreases sequentially from the outside to the inside. The bottom and side walls of the outer, middle, and inner placement racks are all provided with through holes. A servo motor with its output end fixedly connected to the placement rack is installed on the upper end face of the device body.

[0007] The spray assembly includes three layers of annular spray pipes with nozzles connected to the bottom, namely an outer spray pipe, a middle spray pipe, and an inner spray pipe distributed from the outside to the inside. The outer spray pipe, the middle spray pipe, and the inner spray pipe correspond to the outer, middle, and inner placement racks, respectively.

[0008] The device body has air inlets on both its left and right sides, corresponding to the side walls of the outer, middle, and inner placement racks.

[0009] As a preferred auxiliary device for non-ferrous metal heat treatment according to the present invention, the outer wall of the air inlet is provided with louvers, and the interior of the air inlet is provided with a filter screen.

[0010] As a preferred auxiliary device for non-ferrous metal heat treatment according to this utility model, the spray assembly is connected to an external water source through a main pipe, and the main pipe branches into three branch pipes that are respectively connected to the spray pipes of each layer, and each branch pipe is equipped with a manual flow valve.

[0011] As a preferred auxiliary device for non-ferrous metal heat treatment according to this utility model, a filter plate is detachably connected inside the main body of the device.

[0012] As a preferred auxiliary device for non-ferrous metal heat treatment according to this utility model, the outer wall of the device body is connected to a drain pipe with a valve on the outer wall.

[0013] As a preferred auxiliary device for heat treatment of non-ferrous metals according to this utility model, a controller is installed on the outer wall of the device body, and the servo motor and valve are electrically connected to the controller.

[0014] The beneficial effects of this utility model are:

[0015] 1. The three-layer placement rack is driven to rotate by a servo motor. At the same time, the non-ferrous metals in the three placement racks are sprayed and cooled by the outer, middle and inner spray pipes. According to the actual situation, the three spray pipes can be used to spray and cool the three placement racks in sections to achieve precise cooling and improve cooling efficiency. Furthermore, the three-layer vertical stacked placement rack, combined with the rotation drive, can achieve zoned heat treatment of workpieces of different sizes, improve space utilization, and the through-hole design of the bottom plate and side wall can form airflow channels to improve temperature uniformity.

[0016] 2. The air inlets on the side walls can form interlayer airflow circulation, eliminating temperature gradients. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is an overall structural diagram of an auxiliary device for heat treatment of non-ferrous metals according to this utility model.

[0019] Figure 2 This is a front sectional view of an auxiliary device for heat treatment of non-ferrous metals according to the present invention.

[0020] Figure 3 This is a structural diagram of the placement component of this utility model.

[0021] The markings in the diagram are as follows: 1. Device body; 101. Drain pipe; 2. Outer layer rack; 201. Middle layer rack; 202. Inner layer rack; 203. Servo motor; 3. Outer layer spray pipe; 301. Middle layer spray pipe; 302. Inner layer spray pipe; 303. Spray head; 304. Branch pipe; 305. Main pipe; 4. Filter plate; 5. Air inlet. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0023] Please see Figure 1-3 An auxiliary device for heat treatment of non-ferrous metals includes a device body 1 with a door on the outer wall, a rotatable placement component inside the device body 1, and a spray component at the top inside the device body 1.

[0024] The placement assembly includes three vertically stacked placement racks, namely an outer placement rack 2, a middle placement rack 201, and an inner placement rack 202 arranged coaxially. The diameter of each placement rack decreases from the outside to the inside. The bottom and side walls of the outer placement rack 2, the middle placement rack 201, and the inner placement rack 202 are all provided with through holes. A servo motor 203 with its output end fixedly connected to the placement rack is installed on the upper end face of the device body 1.

[0025] The spray assembly includes three annular spray pipes with nozzles 303 connected to their bottom ends. These are, from the outside to the inside, an outer spray pipe 3, a middle spray pipe 301, and an inner spray pipe 302. The outer spray pipe 3, the middle spray pipe 301, and the inner spray pipe 302 correspond to the outer placement rack 2, the middle placement rack 201, and the inner placement rack 202, respectively.

[0026] The device body 1 has air inlets 5 on both the left and right sides, corresponding to the side walls of the outer layer shelf 2, the middle layer shelf 201 and the inner layer shelf 202.

[0027] In this embodiment: Non-ferrous metal parts of different sizes are placed inside the outer layer rack 2, the middle layer rack 201, and the inner layer rack 202, respectively. The servo motor 203 is started, causing the servo motor 203 to drive the three-layer rack to rotate. At the same time, the non-ferrous metals in the three racks are sprayed and cooled by the nozzles 303 on the outer layer spray pipe 3, the middle layer spray pipe 301, and the inner layer spray pipe 302. According to the actual situation, the three racks can be sprayed and cooled by the three spray pipes in sections to achieve precise cooling and improve cooling efficiency. In addition, the three-layer vertical stacked racks combined with the rotation drive can realize the zoned heat treatment of workpieces of different sizes, improve space utilization, and the through hole design of the bottom plate and side wall can form airflow channels to improve temperature uniformity.

[0028] The air inlet 5 on the side wall can form an interlayer airflow circulation, eliminating the temperature gradient.

[0029] As a technical optimization of this utility model, the outer wall of the air inlet 5 is provided with louvers, and the interior of the air inlet 5 is provided with a filter screen.

[0030] In this embodiment: opening the louvers allows for natural ventilation inside the device body 1, while the filter screen prevents external dust from entering the device body 1.

[0031] As a technical optimization of this utility model, the spray assembly is connected to an external water source through the main pipe 305. The main pipe 305 branches into three branch pipes 304, which are respectively connected to the spray pipes of each layer. Each branch pipe 304 is equipped with a manual flow valve.

[0032] In this embodiment: an external water source enters the main pipe 305, and then enters the outer spray pipe 3, the middle spray pipe 301 and the inner spray pipe 302 through three branch pipes 304 respectively, so as to spray water to cool the non-ferrous metals in the corresponding layers of the rack. The manual flow valve can be adjusted independently according to the cooling intensity of each layer.

[0033] As a technical optimization of this utility model, a filter plate 4 is detachably connected inside the device body 1.

[0034] In this embodiment, the liquid generated from cooling non-ferrous metals can be filtered through the filter plate 4.

[0035] As a technical optimization of this utility model, the outer wall of the device body 1 is connected to a drain pipe 101 with a valve on the outer wall.

[0036] In this embodiment: opening the valve allows the liquid inside the device body 1 to be discharged through the drain pipe 101.

[0037] As a technical optimization of this utility model, a controller is installed on the outer wall of the device body 1, and the servo motor 203 and the valve are electrically connected to the controller.

[0038] In this embodiment, the servo motor 203 and the valve can be controlled to work normally by the controller.

[0039] The working principle and usage process of this utility model are as follows: Open the box door and place non-ferrous metal parts of different sizes into the outer layer rack 2, the middle layer rack 201 and the inner layer rack 202 respectively. Start the servo motor 203 to drive the three-layer rack to rotate. At the same time, external water enters the main pipe 305 and then enters the outer layer spray pipe 3, the middle layer spray pipe 301 and the inner layer spray pipe 302 respectively through the three branch pipes 304 to spray and cool the non-ferrous metals in the three racks. According to the actual situation, the three racks can be sprayed and cooled in sections through the three spray pipes to achieve precise cooling and improve cooling efficiency. Furthermore, the three-layer vertical stacked racks combined with the rotation drive can achieve zoned heat treatment of workpieces of different sizes, improve space utilization, and the through-hole design of the bottom plate and side wall can form airflow channels to improve temperature uniformity.

[0040] The air inlet 5 on the side wall can form an interlayer airflow circulation, eliminating the temperature gradient;

[0041] The liquid generated by the spray cooling can be filtered through the filter plate 4 and then discharged through the drain pipe 101.

[0042] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0043] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An auxiliary device for heat treatment of non-ferrous metals, comprising a device body (1) with a door on its outer wall, characterized in that: The device body (1) is provided with a rotatable placement component inside, and a spray component is provided at the top of the device body (1). The placement assembly includes three vertically stacked placement racks, namely an outer placement rack (2), a middle placement rack (201), and an inner placement rack (202) arranged coaxially. The diameter of each placement rack decreases sequentially from the outside to the inside. The bottom end and side wall of the outer placement rack (2), the middle placement rack (201), and the inner placement rack (202) are all provided with through holes. The upper end face of the device body (1) is equipped with a servo motor (203) whose output end is fixedly connected to the placement rack. The spray assembly includes three annular spray pipes with nozzles (303) connected to the bottom ends. These are an outer spray pipe (3), a middle spray pipe (301), and an inner spray pipe (302) distributed from the outside to the inside. The outer spray pipe (3), the middle spray pipe (301), and the inner spray pipe (302) correspond to the outer placement rack (2), the middle placement rack (201), and the inner placement rack (202), respectively. The device body (1) is provided with air inlets (5) on both the left and right sides, corresponding to the side walls of the outer layer shelf (2), the middle layer shelf (201) and the inner layer shelf (202).

2. The auxiliary device for heat treatment of non-ferrous metals according to claim 1, characterized in that: The outer wall of the air inlet (5) is provided with louvers, and the interior of the air inlet (5) is provided with a filter screen.

3. The auxiliary device for heat treatment of non-ferrous metals according to claim 1, characterized in that: The spray assembly is connected to an external water source through a main pipe (305). The main pipe (305) branches into three branch pipes (304) which are connected to the spray pipes of each floor respectively. Each branch pipe (304) is equipped with a manual flow valve.

4. The auxiliary device for heat treatment of non-ferrous metals according to claim 1, characterized in that: The filter plate (4) is detachably connected inside the main body (1) of the device.

5. An auxiliary device for heat treatment of non-ferrous metals according to claim 1, characterized in that: The outer wall of the device body (1) is connected to a drain pipe (101) with a valve on the outer wall.

6. An auxiliary device for heat treatment of non-ferrous metals according to claim 5, characterized in that: The outer wall of the device body (1) is equipped with a controller, and the servo motor (203) and the valve are electrically connected to the controller.