Hydraulic pulper with eccentric rotor
The eccentric rotor hydraulic pulper's multi-angle mixing and anti-coagulation design solves the problems of uneven mixing and coagulation in traditional pulpers, improving production efficiency and pulp quality, and achieving efficient operation and precise control of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HU BEI JIN BO SHI XIN CAI LIAO KE JI YOU XIAN GONG SI
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional pulpers have simple mixing devices with unreasonable distribution and movement of mixing blades, resulting in uneven mixing of materials. Some materials cannot be fully broken down, affecting the stability of pulp quality and production efficiency. They are also prone to solidification at the bottom of the bin and clogging of the discharge port, increasing maintenance costs and production downtime.
The hydraulic pulper uses an eccentric rotor and a stirring motor to drive the stirring frame for multi-angle stirring. It combines a closing disc to control the material falling, an anti-coagulation processing component to prevent the material from solidifying, a wall scraper to remove material adhering to the barrel wall, and a viewing glass to observe the inside of the barrel in real time.
It achieves efficient mixing and thorough disintegration of materials, prevents coagulation and clogging, improves production continuity and pulp quality, reduces fiber damage, enhances the quality of finished paper, and ensures precise control of equipment operation.
Smart Images
Figure CN224259097U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of pulp processing technology, and more specifically, to an eccentric rotor hydraulic pulper. Background Technology
[0002] In industries such as papermaking and recycling, pulpers are key equipment used to decompose waste paper and waste fiber materials into uniform pulp. Their performance directly affects product quality and production efficiency. Traditional pulpers have the following problems during long-term use: (1) Poor mixing effect. The existing pulper's mixing device is simple in design, and the distribution and movement of the mixing blades are unreasonable, resulting in uneven mixing of materials in the processing tank. This causes some materials to be unable to be fully broken down, affecting the quality stability of the pulp, and prolonging the pulping time, thus reducing production efficiency; (2) During the pulping process, materials tend to accumulate and solidify at the bottom of the processing tank. This is especially prominent when processing raw materials containing viscous substances. This not only hinders the normal operation of the pulper and causes equipment failure, but also requires frequent shutdowns for cleaning, increasing maintenance costs. In addition to production interruption time, the discharge port is often blocked due to material solidification and agglomeration, which affects the smooth discharge of materials and further reduces production efficiency; (3) As the pulping process continues, the material will gradually adhere to the inner wall of the processing barrel, forming an adhesive layer that is difficult to remove. This will not only affect the mixing effect of the pulper, but also lead to material waste and increase production costs. Traditional pulpers lack effective wall scraping devices and cannot remove the material on the barrel wall in time, which causes the equipment operating efficiency to gradually decrease; (4) The processing barrel of traditional pulpers is usually a closed structure, and it is difficult for operators to observe the pulping situation in the barrel in real time and adjust the operating parameters of the equipment in time. This makes it difficult to accurately control the pulping process according to the characteristics of the material and the processing requirements, which increases the difficulty of production management and affects the stability of product quality. Utility Model Content
[0003] To overcome the above-mentioned defects, the embodiments of this disclosure provide an eccentric rotor hydraulic pulper, which solves the technical problems of poor mixing effect in related technologies / prior technologies, simple design of existing pulper mixing devices, unreasonable distribution and movement mode of mixing blades, resulting in uneven mixing of materials in the processing tank, causing some materials to be unable to be fully broken down, affecting the quality stability of pulp, and prolonging pulping time and reducing production efficiency.
[0004] According to one aspect, at least one embodiment of the present disclosure provides an eccentric rotor hydraulic pulper, comprising:
[0005] A processing barrel, wherein a feed inlet is provided at the upper end of the processing barrel;
[0006] A mixing feed assembly is disposed inside the processing barrel;
[0007] An anti-solidification processing component is disposed at the inner bottom of the processing barrel;
[0008] The mixing and feeding assembly includes a dividing plate disposed inside the processing barrel. A stirring motor is disposed on the upper end face of the processing barrel, and the output end of the stirring motor is inserted into the processing barrel. An extension rod is disposed at the bottom of the output end of the stirring motor, and a drive sleeve is disposed at the bottom of the extension rod. A stirring frame is disposed on opposite sides of the drive sleeve, and a stirring blade and a wall scraper are disposed at opposite ends of the stirring frame, respectively. A drive cover is disposed on the lower end face of the dividing plate, and a motor frame is disposed inside the drive cover. An adjusting motor is disposed inside the motor frame, and the output end of the adjusting motor passes through the dividing plate. A stabilizing sleeve is disposed at the output end of the adjusting motor, and an opening and closing plate is fitted on the stabilizing sleeve. A connecting opening is provided on the opening and closing plate, and a drop outlet is disposed on the dividing plate. The position, size, and structure of the connecting opening and the drop outlet correspond to those of the drop outlet.
[0009] As a further technical solution, the lower end face of the opening and closing disc is provided with a drive groove, the stabilizing sleeve is fixedly embedded in the drive groove, the bottom surface of the stirring motor is provided with a mounting plate, the mounting plate is located on the top of the processing barrel, and the stirring motor and the mounting plate are fixedly screwed together by bolts.
[0010] As a further technical solution, the anti-solidification processing component includes a stabilizing disc, in which a mixing motor is embedded. The output end of the mixing motor is positioned downwards, and a mixing sleeve is provided at the output end of the mixing motor. Mixing blades are provided on the side wall of the mixing sleeve.
[0011] As a further technical solution, the inner bottom surface of the processing barrel is provided with a discharge port, and a discharge cover is provided on the discharge port.
[0012] As a further technical solution, the bottom surface of the processing barrel is provided with a number of supporting legs, and the multiple supporting legs are equidistantly arranged at the bottom edge of the processing barrel.
[0013] As a further technical solution, a drop tube is provided on the lower end face of the dividing plate, and the drop tube is sealed and inserted into the drop port.
[0014] As a further technical solution, the side wall of the processing barrel is provided with a viewing glass, and the side wall of the processing barrel is provided with an observation port, the position of which corresponds to that of the viewing glass.
[0015] As a further technical solution, the outer wall of the scraper blade has an arc-shaped structure, and the scraper blade is in contact with the inner wall of the processing barrel.
[0016] The beneficial effects of the embodiments disclosed herein are as follows:
[0017] 1. In this disclosure, the stirring motor drives the stirring frame to perform multi-angle stirring, and the opening and closing disc precisely controls the falling of materials, so that the materials can be efficiently mixed and fully broken down in the processing barrel, effectively shortening the pulping cycle. The anti-coagulation processing component continuously stirs the materials at the bottom of the barrel to prevent material coagulation and discharge port blockage, reducing the number of shutdowns for cleaning and ensuring production continuity. The wall scraper promptly removes the materials adhering to the inner wall of the processing barrel, avoiding the impact of material residue on stirring efficiency. Through the coordinated efforts of multiple links, the overall production efficiency of the pulper is significantly improved.
[0018] 2. In this disclosure, by optimizing the mixing method, the material is ensured to be uniformly broken down, reducing fiber damage, improving the strength and flexibility of the pulp, and enhancing the quality of the finished paper. The viewing glass allows operators to observe the pulping situation in the tank in real time, so as to adjust the equipment operating parameters in a timely manner according to the material characteristics and processing requirements, and achieve precise control. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0020] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0021] Figure 2 This is a cross-sectional view of the processed barrel disclosed herein;
[0022] Figure 3 This is a side view of the drive sleeve shaft disclosed herein;
[0023] Figure 4 This is an isometric view of the opening and closing disc of this disclosure;
[0024] In the diagram: 1. Processing barrel; 2. Feed inlet; 3. Mixing and feeding assembly; 3-1. Dividing plate; 3-2. Stirring motor; 3-3. Extension rod; 3-4. Drive sleeve; 3-5. Stirring frame; 3-6. Stirring blade; 3-7. Scraper blade; 3-8. Drive cover; 3-9. Motor frame; 3-10. Adjusting motor; 3-11. Stabilizing sleeve; 3-12. Opening and closing plate; 3-13. Connecting port; 3-14. Drop port; 3-15. Drive groove; 3-16. Mounting plate; 4. Anti-solidification processing assembly; 4-1. Stabilizing plate; 4-2. Mixing motor; 4-3. Mixing sleeve; 4-4. Mixing blade; 4-5. Discharge port; 4-6. Discharge cover; 5. Supporting leg; 6. Drop pipe; 7. Visible glass; 8. Observation port. Detailed Implementation
[0025] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0026] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0027] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0028] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0029] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0030] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] like Figures 1-4 As shown, it illustrates an eccentric rotor hydraulic pulper of this disclosure, comprising:
[0032] Processing barrel 1, with a feed inlet 2 at the upper end of processing barrel 1;
[0033] Mixing feed assembly 3 is disposed inside processing barrel 1;
[0034] Anti-solidification processing component 4 is installed at the bottom of the processing barrel 1;
[0035] The mixing and feeding assembly 3 includes a dividing plate 3-1, which is disposed inside the processing barrel 1. A stirring motor 3-2 is disposed on the upper end of the processing barrel 1. The output end of the stirring motor 3-2 is inserted into the processing barrel 1. An extension rod 3-3 is disposed at the bottom of the output end of the stirring motor 3-2. A drive sleeve 3-4 is disposed at the bottom of the extension rod 3-3. A stirring frame 3-5 is disposed on opposite sides of the drive sleeve 3-4. A stirring blade 3-6 and a wall scraper 3-7 are disposed at opposite ends of the stirring frame 3-5, respectively. The lower end of the dividing plate 3-1 is provided with... A drive cover 3-8 is provided, and a motor frame 3-9 is provided inside the drive cover 3-8. An adjustment motor 3-10 is provided inside the motor frame 3-9. The output end of the adjustment motor 3-10 passes through the dividing plate 3-1. A stabilizing sleeve 3-11 is provided at the output end of the adjustment motor 3-10. An opening and closing plate 3-12 is fitted on the stabilizing sleeve 3-11. A connecting port 3-13 is provided on the opening and closing plate 3-12. A drop port 3-14 is provided on the dividing plate 3-1. The position, size and structure of the connecting port 3-13 and the drop port 3-14 correspond to each other.
[0036] The anti-solidification processing component 4 includes a stabilizing disc 4-1, a mixing motor 4-2 is embedded inside the stabilizing disc 4-1, the output end of the mixing motor 4-2 is positioned downwards, a mixing sleeve 4-3 is provided at the output end of the mixing motor 4-2, and mixing blades 4-4 are provided on the side wall of the mixing sleeve 4-3.
[0037] In some examples, the dividing plate 3-1 can divide the processing barrel 1 into a mixing area (upper end of the processing barrel 1) and an anti-coagulation area (lower end of the processing barrel 1). After the stirring motor 3-2 drives the extension rod 3-3 to rotate, the driving sleeve 3-4 can rotate on its own. The stirring blade 3-6 on the stirring frame 3-5 can stir the mixture, and the scraper blade 3-7 can scrape the inside of the processing barrel 1 to prevent the material from sticking to the inner wall of the processing barrel 1. The adjusting motor 3-10 is installed in the motor frame 3-9 in the drive cover 3-8. After the adjusting motor 3-10 drives the stabilizing sleeve 3-11 to rotate, it can drive the opening and closing plate 3-12 to rotate. The connecting port 3-13 on the opening and closing plate 3-12 is aligned with the drop port 3-14 on the dividing plate 3-1, and the material falls from above the dividing plate 3-1 to the lower area through the drop pipe 6.
[0038] A mixing motor 4-2 is embedded inside the stabilizing plate 4-1, with the output end of the mixing motor 4-2 facing downwards. During installation, it is necessary to ensure that the mixing motor 4-2 can work normally and is tightly connected to the stabilizing plate 4-1. A mixing sleeve 4-3 is installed at the output end of the mixing motor 4-2, and a suitable connection method (such as key connection or threaded connection) is used to ensure that the mixing sleeve 4-3 is firmly connected to the output end of the mixing motor 4-2. A mixing blade 4-4 is installed on the side wall of the mixing sleeve 4-3, ensuring that the mixing blade 4-4 is firmly installed and can rotate normally under the drive of the mixing sleeve 4-3, so as to achieve mixing and stirring of the material at the bottom of the processing barrel 1 and prevent solidification.
[0039] like Figures 1-4 As shown, in this embodiment, the lower end face of the opening and closing disc 3-12 is provided with a drive groove 3-15, the stabilizing sleeve 3-11 is fixedly embedded in the drive groove 3-15, the bottom surface of the stirring motor 3-2 is provided with a mounting plate 3-16, the mounting plate 3-16 is set on the top of the processing barrel 1, and the stirring motor 3-2 and the mounting plate 3-16 are connected by bolts.
[0040] In some examples, ...
[0041] For example, such as Figure 2 As shown, the inner bottom surface of the processing barrel 1 is provided with a discharge port 4-5, and a discharge cover 4-6 is provided on the discharge port 4-5.
[0042] In some examples, a discharge hood 4-6 is installed on the discharge port 4-5 to ensure that the discharge hood 4-6 is tightly connected to the discharge port 4-5. This can be achieved by welding or sealing to prevent material leakage and facilitate material discharge.
[0043] For example, such as Figure 2 As shown, the bottom surface of the processing barrel 1 is provided with several supporting feet 5. The multiple supporting feet 5 are equidistantly arranged at the bottom edge of the processing barrel 1. The lower end surface of the dividing plate 3-1 is provided with a drop pipe 6, and the drop pipe 6 is sealed and inserted into the drop outlet 3-14.
[0044] In some examples, the support foot 5 is used to lift the processing barrel 1 so that the discharge hood 4-6 on the discharge port 4-5 can discharge the material, and the drop pipe 6 is used to connect to the drop port 3-14 to guide the mixed material to fall from the drop port 3-14.
[0045] For example, such as Figure 2 As shown, the side wall of the processing barrel 1 is provided with a viewing glass 7 and an observation port 8. The position of the observation port 8 corresponds to that of the viewing glass 7. The outer side wall of the scraper blade 3-7 is an arc-shaped structure, and the scraper blade 3-7 is in contact with the inner side wall of the processing barrel 1.
[0046] In some examples, an observation port 8 is provided on the side wall of the processing barrel 1. The position of the observation port 8 should be convenient for the operator to observe the inside of the processing barrel 1.
[0047] First, the material to be pulped is added into the processing tank 1 through the feed inlet 2 at the top. The stirring motor 3-2 is then started, driving the extension rod 3-3, the drive sleeve 3-4, the stirring frame 3-5, the stirring blades 3-6, and the scraper blades 3-7 to rotate, thus initially mixing the added material. Depending on the processing requirements of the material, during the mixing process, the adjusting motor 3-10 is started to offset the connecting port 3-13 from the drop port 3-14, closing the material drop channel. After mixing is complete, the adjusting motor 3-10 is started again, driving the stabilizing sleeve 3-11 and the opening / closing disc 3... Rotate -12 to align the connecting port 3-13 on the opening and closing plate 3-12 with the drop port 3-14 on the dividing plate 3-1. The material falls from above the dividing plate 3-1 to the lower area through the drop pipe 6. During the material processing, start the mixing motor 4-2. The mixing motor 4-2 drives the mixing sleeve 4-3 and the mixing blade 4-4 to rotate, stirring and mixing the material at the bottom of the processing barrel 1 to prevent the material from solidifying and to ensure the uniformity and flowability of the material. After the material processing is completed, open the discharge hood 4-6 to discharge the processed material from the discharge port 4-5 for subsequent processing or collection.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A hydro-pulper of an eccentric rotor, characterized in that, include: A processing barrel (1) is provided with a feed inlet (2) at its upper end; A mixing feed assembly (3) is disposed inside the processing barrel (1); Anti-solidification processing component (4), wherein the anti-solidification processing component (4) is disposed at the inner bottom of the processing barrel (1); The mixing and feeding assembly (3) includes a dividing plate (3-1), which is disposed inside the processing barrel (1). A stirring motor (3-2) is disposed on the upper end face of the processing barrel (1). The output end of the stirring motor (3-2) is inserted into the processing barrel (1). An extension rod (3-3) is disposed at the bottom of the output end of the stirring motor (3-2). A drive sleeve (3-4) is disposed at the bottom of the extension rod (3-3). A stirring frame (3-5) is disposed on opposite sides of the drive sleeve (3-4). A stirring blade (3-6) and a wall scraper (3-7) are disposed at opposite ends of the stirring frame (3-5). The lower end of the dividing plate (3-1) is... A drive cover (3-8) is provided on the surface, and a motor frame (3-9) is provided inside the drive cover (3-8). An adjustment motor (3-10) is provided inside the motor frame (3-9). The output end of the adjustment motor (3-10) passes through the dividing plate (3-1). A stabilizing sleeve (3-11) is provided on the output end of the adjustment motor (3-10). An opening and closing plate (3-12) is fitted on the stabilizing sleeve (3-11). A connecting port (3-13) is opened on the opening and closing plate (3-12). A drop-out port (3-14) is provided on the dividing plate (3-1). The position, size and structure of the connecting port (3-13) and the drop-out port (3-14) correspond to each other.
2. A hydro-pulper with eccentric rotor according to claim 1, characterized in that The lower end face of the opening and closing disc (3-12) is provided with a drive groove (3-15), the stabilizing sleeve (3-11) is fixedly embedded in the drive groove (3-15), the bottom surface of the stirring motor (3-2) is provided with a mounting plate (3-16), the mounting plate (3-16) is located on the top of the processing barrel (1), and the stirring motor (3-2) and the mounting plate (3-16) are fixedly screwed together by bolts.
3. A hydro-pulper with eccentric rotor according to claim 1, characterized in that The anti-solidification processing component (4) includes a stabilizing disc (4-1), in which a mixing motor (4-2) is embedded. The output end of the mixing motor (4-2) is positioned downwards, and a mixing sleeve (4-3) is provided at the output end of the mixing motor (4-2). The side wall of the mixing sleeve (4-3) is provided with mixing blades (4-4).
4. A hydro-pulper with eccentric rotor according to claim 3, characterized in that The inner bottom surface of the processing barrel (1) is provided with a discharge port (4-5), and a discharge cover (4-6) is provided on the discharge port (4-5).
5. A hydro-pulper with eccentric rotor according to claim 1, characterized in that The bottom surface of the processing barrel (1) is provided with a number of supporting feet (5), and the multiple supporting feet (5) are equidistantly arranged at the bottom edge of the processing barrel (1).
6. A hydro-pulper with eccentric rotor according to claim 1, characterized in that The lower end face of the dividing plate (3-1) is provided with a drop tube (6), and the drop tube (6) is sealed and inserted into the drop port (3-14).
7. A hydropulper of the eccentric rotor type according to claim 1, characterized in that The side wall of the processing barrel (1) is provided with a visual glass (7), and the side wall of the processing barrel (1) is provided with an observation port (8) corresponding to the position of the visual glass (7).
8. A hydropulper of the eccentric rotor type according to claim 1, characterized in that The outer side wall of the wall scraping piece (3-7) is in an arc structure, and the wall scraping piece (3-7) is attached to the inner side wall of the processing barrel (1).