Modularized FFU device convenient to disassemble

Abstract

The utility model relates to the field of air purification equipment, and discloses a modular FFU device convenient to disassemble, which comprises a mounting frame, a lifting mechanism is arranged at the top end of the mounting frame, a mounting plate is arranged on the side wall of the inner side of the mounting frame, and a fan module is detachably mounted on the surface of the mounting plate through a quick disassembly assembly. Two sets of hinge rods a are hinged to the side wall of the outer side of the handle, a connecting base is hinged to the ends, away from the handle, of the hinge rods a, two sets of hinge rods b are hinged to the side wall of the inner side of the connecting base, wedge blocks are hinged to the ends, away from the connecting base, of the two sets of hinge rods b, and the two sets of wedge blocks are elastically connected through a reset spring. According to the utility model, through the linkage structure of the handle, the hinge rod and the wedge block in the quick release assembly, a constructor only needs to simply pull the handle, so that the fan module and the mounting plate can be quickly separated and mounted, no extra tool is needed, and the replacement time of the fan module is greatly shortened.

Description

Technical Field

[0001] This utility model relates to the field of air purification equipment, and in particular to a modular FFU device that is easy to disassemble. Background Technology

[0002] An FFU (Fan Filter Unit) is a self-powered, modular terminal air supply device with filtration capabilities.

[0003] In the field of air purification equipment, FFU devices are widely used in high-cleanliness production environments such as electronics and pharmaceuticals.

[0004] However, traditional FFU devices mostly adopt an integrated structure, and the connection between the fan module and the mounting frame is complicated. When the fan fails or needs maintenance, it is often necessary to disassemble the entire device with professional tools and personnel. This not only consumes a lot of time and manpower, but also easily damages components due to frequent disassembly, affecting the service life and purification effect of the equipment. Therefore, a modular FFU device that is easy to disassemble is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a modular FFU device that is easy to disassemble, which aims to improve the problem in the prior art that when the fan fails or needs maintenance, it is often necessary to disassemble the entire device with professional tools and personnel.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a modular FFU device that is easy to disassemble, including a mounting frame, a lifting mechanism at the top of the mounting frame, a mounting plate on the inner side wall of the mounting frame, and a fan module that can be detachably mounted on the surface of the mounting plate via a quick-release assembly.

[0007] The quick-release assembly includes a handle, with two sets of hinge rods a hinged to the outer sidewall of the handle. A connecting seat is hinged to the end of the hinge rod a away from the handle. Two sets of hinge rods b are hinged to the inner sidewall of the connecting seat. A wedge is hinged to the end of each set of hinge rods b away from the connecting seat. The two sets of wedges are elastically connected by a return spring.

[0008] As a further description of the above technical solution:

[0009] The lifting mechanism includes a fixed frame, a support frame fixedly connected to the top of the outer wall of the fixed frame, a servo motor fixedly connected to the outer side wall of the support frame, a winding shaft fixedly connected to the output shaft of the servo motor, a steel wire rope wound around the surface of the winding shaft, a connecting plate hinged to the bottom of the outer wall of the steel wire rope, two sets of inserts fixedly connected to the bottom of the outer wall of the connecting plate, an L-shaped guide groove opened on the inner side wall of the mounting frame, and two sets of mounting plates. A U-shaped seat is fixedly connected to the outer wall of the top of the upper mounting plate, and two sets of sliders are fixedly connected to the outer side wall of the upper mounting plate.

[0010] As a further description of the above technical solution:

[0011] The mounting plate has a mounting groove on its surface, and the rear end of the fan module is inserted into the inner wall of the mounting groove.

[0012] As a further description of the above technical solution:

[0013] The connecting seat is slidably connected to the inner side wall of the fan module, and the handle is slidably connected to the surface of the bottom end of the fan module.

[0014] As a further description of the above technical solution:

[0015] The wedge is slidably connected to the inner wall of the rear end of the fan module, and the side wall of the mounting plate mounting groove is provided with a slot, and the outer wall of the wedge is engaged with the inner wall of the slot.

[0016] As a further description of the above technical solution:

[0017] The fixing bracket is fixedly connected to the top of the outer wall of the mounting frame, and the winding shaft is rotatably connected to the inner side wall of the support frame.

[0018] As a further description of the above technical solution:

[0019] The upper surface of the fixing frame is provided with a sliding groove, through which the steel wire rope passes and is slidably connected to the inner wall of the sliding groove of the fixing frame.

[0020] As a further description of the above technical solution:

[0021] The surface of the insert block contacts the inner sidewall of the U-shaped seat, and the slider is slidably connected to the inner sidewall of the L-shaped guide groove.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the linkage structure of the handle, hinge rod and wedge block in the quick-release assembly allows construction personnel to quickly separate and install the fan module and the mounting plate by simply pulling the handle, without the need for additional tools, which greatly shortens the replacement time of the fan module.

[0024] 2. In this utility model, the servo motor drives the winding shaft in the lowering mechanism to wind up and unwind the steel wire rope. With the guidance of the L-shaped guide groove and the slider, the upper mounting plate can be smoothly lowered to a suitable position, allowing workers to easily inspect and maintain the wind turbine module without having to climb to a height, effectively reducing the safety risks during the maintenance process. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the modular FFU device that is easy to disassemble according to this utility model.

[0026] Figure 2 This is a schematic diagram of the upper mounting plate and mounting frame of the modular FFU device that is easy to disassemble according to this utility model, in the separated state.

[0027] Figure 3 This is a partial cross-sectional view of the mounting plate and fan module of the modular FFU device that is easy to disassemble, as proposed in this utility model.

[0028] Figure 4 This is a partial cross-sectional view of the fan module of the modular FFU device for easy disassembly proposed in this utility model;

[0029] Figure 5 This is a top-view structural diagram of the lifting mechanism of the modular FFU device that is easy to disassemble, as proposed in this utility model.

[0030] Legend:

[0031] 1. Mounting frame; 2. Lifting mechanism; 21. Fixing frame; 22. U-shaped seat; 23. Support frame; 24. Rewind shaft; 25. Steel wire rope; 26. Servo motor; 27. Connecting plate; 28. Insert block; 29. ​​L-shaped guide groove; 3. Mounting plate; 4. Slider; 5. Fan module; 6. Quick release assembly; 61. Handle; 62. Hinge rod a; 63. Connecting seat; 64. Hinge rod b; 65. Wedge block; 66. Return spring. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 3This utility model provides an embodiment of a modular FFU device that is easy to disassemble, including a mounting frame 1. A lifting mechanism 2 is provided at the top of the mounting frame 1. A mounting plate 3 is provided on the inner side wall of the mounting frame 1. There are two sets of mounting plates 3. The lower set of mounting plates 3 is fixed to the inner wall at the bottom of the mounting frame 1. The upper set of mounting plates 3 can slide on the inner side of the mounting frame 1, thereby lowering the mounting plate 3 to facilitate maintenance of the upper set of mounting plates 3. A fan module 5 is detachably mounted on the surface of the mounting plate 3 through a quick-release assembly 6. The surface of the mounting plate 3 has a mounting groove. The rear end of the fan module 5 is inserted into the inner wall of the mounting groove. The contact between the two allows for positioning and installation of the fan module 5. Furthermore, a slot is provided on the outer side of each set of fan modules 5 to facilitate the insertion of wiring harnesses.

[0034] Reference Figure 2 , Figure 4 The quick-release assembly 6 includes a handle 61, which is slidably connected to the surface of the bottom end of the fan module 5. Two sets of hinge rods a62 are hinged to the outer sidewall of the handle 61. A connecting seat 63 is hinged to the end of each hinge rod a62 away from the handle 61. A groove is formed on the surface of the handle 61. Pulling the handle 61 downwards synchronously lowers the hinge rods a62, thereby pulling the corresponding connecting seat 63 outwards along the inner wall of the fan module 5. The hinges of the hinge rods a62, handle 61, and connecting seat 63 are inclined. The connecting seat 63 is slidably connected to the inner sidewall of the fan module 5. Two sets of hinge rods b64 are hinged to the inner sidewall of the connecting seat 63. The ends of the two sets of hinge rods b64 away from the connecting seat 63 are hinged... With wedge 65, when the connecting seat 63 moves outward under the pull of the hinge rod a62, it will also drive the two sets of hinge rods b64 to move synchronously, so that the two sets of hinge rods b64 pull the corresponding wedge 65 to move closer or further apart. The wedge 65 is slidably connected to the inner wall of the rear end of the fan module 5. The side wall of the mounting groove of the mounting plate 3 is provided with a slot. The outer wall of the wedge 65 is engaged with the inner wall of the slot. The engagement between the two can fix the fan module 5 on the surface of the mounting plate 3. The two sets of wedges 65 are elastically connected by a return spring 66. By setting the return spring 66 between the two sets of wedges 65, the position of the two sets of wedges 65 after being pulled by the hinge rod b64 can be quickly reset.

[0035] Reference Figure 2 , Figure 3 and Figure 5The lifting mechanism 2 includes a fixed frame 21, a support frame 23 is fixedly connected to the top of the outer wall of the fixed frame 21, the fixed frame 21 is fixedly connected to the top of the outer wall of the mounting frame 1, a winding shaft 24 is rotatably connected to the inner side wall of the support frame 23, a servo motor 26 is fixedly connected to the outer side wall of the support frame 23, the output shaft of the servo motor 26 is fixedly connected to the winding shaft 24, and a steel wire rope 25 is wound around the surface of the winding shaft 24. Driven by the servo motor 26, the winding shaft 24 can be rotated, thereby driving the steel wire rope 25 to be wound and unwound on its surface.

[0036] Reference Figure 2 and Figure 5 The upper surface of the fixed frame 21 has a groove, through which the wire rope 25 passes and is slidably connected to the inner wall of the groove. The groove of the fixed frame 21 matches the width of the winding shaft 24, thereby guiding the wire rope 25. A connecting plate 27 is hinged to the bottom end of the outer wall of the wire rope 25. When the wire rope 25 is wound and unwound, it pulls the connecting plate 27 to slide up and down on the inner side wall of the fixed frame 21 and the mounting frame 1. Two sets of inserts 28 are fixedly connected to the bottom end of the outer wall of the connecting plate 27. The surface of the inserts 28 contacts the inner side wall of the U-shaped seat 22. The contact between the two sets of inserts 28 allows them to hook onto the inner side wall of the U-shaped seat 22, thereby driving the mounting plate 3 at the bottom of the U-shaped seat 22 to rise and fall. An L-shaped guide groove 29 is provided on the inner side wall of the mounting frame 1. The slider 4 is slidably connected to the inner side wall of the L-shaped guide groove 29. The L-shaped guide groove 29 is L-shaped, and an electric slide rail is provided in the upper horizontal groove. The vertical groove can only guide the slider 4. When the fan module 5 at the upper mounting plate 3 is being repaired, the slider 4 can be pushed to move inside it by the electric slide rail in the horizontal groove of the L-shaped guide groove 29. After the movement, the empty groove formed by the U-shaped seat 22 and the mounting plate 3 will be inserted into the surface of the insert block 28. At this time, the unwinding is achieved by rotating the winding shaft 24, so that the sliders 4 on both sides of the upper mounting plate 3 can move in the vertical groove of the L-shaped guide groove 29, thereby lowering the whole structure and facilitating its repair. The mounting plate 3 is provided with two sets. The outer wall of the top of the upper mounting plate 3 is fixedly connected to the U-shaped seat 22, and the outer side wall of the upper mounting plate 3 is fixedly connected to two sets of sliders 4.

[0037] Working principle: When it is necessary to disassemble the fan module 5, the operator pulls the handle 61. The handle 61 slides on the bottom surface of the fan module 5. Since the handle 61 and the hinge rod a62 are inclinedly hinged, when the handle 61 is pulled down, it drives the hinge rod a62 to descend synchronously, thereby pulling the connecting seat 63 to move outward on the inner wall of the fan module 5. The connecting seat 63 then drives the wedge block 65 to move through the hinge rod b64. The linkage of the two sets of hinge rods b64 causes the wedge block 65 to move towards each other. At this time, the outer wall of the wedge block 65 disengages from the slot on the side wall of the mounting groove of the mounting plate 3, thereby removing the fan module 5 from the mounting plate 3 as a whole. The return spring 66 between the two sets of wedge blocks 65 can make the wedge block 65 quickly return to its original position, which is convenient for the next installation operation. The operation is reversed during installation.

[0038] The L-shaped guide groove 29 on the inner sidewall of the mounting frame 1 works in conjunction with the slider 4. The upper horizontal groove of the L-shaped guide groove 29 is equipped with an electric slide rail, and the vertical groove is used for guidance. During maintenance, the slider 4 is first moved by the electric slide rail in the horizontal groove of the L-shaped guide groove 29, so that the empty groove formed by the U-shaped seat 22 and the mounting plate 3 is inserted into the outer wall of the insert block 28 at the bottom of the connecting plate 27. Then, the winding shaft 24 rotates to unwind, and the wire rope 25 drives the connecting plate 27 to descend, which also drives the upper mounting plate 3 to descend. The sliders 4 on both sides slide in the vertical groove of the L-shaped guide groove 29 to ensure that the mounting plate 3 moves down smoothly, which makes it convenient for staff to inspect and maintain the fan module 5 on the mounting plate 3. Throughout the process, the various components of the device work closely together to realize the function of easy disassembly and maintenance of the modular FFU device, effectively improving the convenience and efficiency of equipment maintenance.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modular FFU device that is easy to disassemble, comprising a mounting frame (1), characterized in that: The top of the mounting frame (1) is provided with a lifting mechanism (2), and the inner side wall of the mounting frame (1) is provided with a mounting plate (3). The surface of the mounting plate (3) is detachably mounted with a fan module (5) via a quick-release assembly (6). The quick-release assembly (6) includes a handle (61), with two sets of hinge rods a (62) hinged to the outer sidewall of the handle (61). A connecting seat (63) is hinged to the end of the hinge rod a (62) away from the handle (61). Two sets of hinge rods b (64) are hinged to the inner sidewall of the connecting seat (63). A wedge (65) is hinged to the end of the two sets of hinge rods b (64) away from the connecting seat (63). The two sets of wedges (65) are elastically connected by a return spring (66).

2. The modular FFU device for easy disassembly according to claim 1, characterized in that: The lifting mechanism (2) includes a fixed frame (21), a support frame (23) is fixedly connected to the top of the outer wall of the fixed frame (21), a servo motor (26) is fixedly connected to the outer side wall of the support frame (23), a winding shaft (24) is fixedly connected to the output shaft of the servo motor (26), a steel wire rope (25) is wound around the surface of the winding shaft (24), a connecting plate (27) is hinged to the bottom of the outer wall of the steel wire rope (25), two sets of inserts (28) are fixedly connected to the bottom of the outer wall of the connecting plate (27), an L-shaped guide groove (29) is opened on the inner side wall of the mounting frame (1), and two sets of mounting plates (3) are provided. A U-shaped seat (22) is fixedly connected to the outer wall of the top of the upper mounting plate (3), and two sets of sliders (4) are fixedly connected to the outer side wall of the upper mounting plate (3).

3. The modular FFU device for easy disassembly according to claim 1, characterized in that: The mounting plate (3) has a mounting groove on its surface, and the rear end of the fan module (5) is inserted into the inner wall of the mounting groove.

4. The modular FFU device for easy disassembly according to claim 1, characterized in that: The connecting seat (63) is slidably connected to the inner side wall of the fan module (5), and the handle (61) is slidably connected to the surface of the bottom end of the fan module (5).

5. The modular FFU device for easy disassembly according to claim 1, characterized in that: The wedge (65) is slidably connected to the inner wall of the rear end of the fan module (5). The side wall of the mounting slot of the mounting plate (3) is provided with a slot, and the outer wall of the wedge (65) is engaged with the inner wall of the slot.

6. The modular FFU device for easy disassembly according to claim 2, characterized in that: The fixing frame (21) is fixedly connected to the top of the outer wall of the mounting frame (1), and the winding shaft (24) is rotatably connected to the inner side wall of the support frame (23).

7. The modular FFU device for easy disassembly according to claim 2, characterized in that: The upper surface of the fixing frame (21) is provided with a sliding groove, and the steel wire rope (25) passes through and is slidably connected to the inner wall of the sliding groove of the fixing frame (21).

8. The modular FFU device for easy disassembly according to claim 2, characterized in that: The surface of the insert (28) is in contact with the inner sidewall of the U-shaped seat (22), and the slider (4) is slidably connected to the inner sidewall of the L-shaped guide groove (29).

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