Chemical pipeline leakage emergency treatment device

Abstract

The utility model relates to the technical field of pipeline emergency remedy, in particular to a chemical pipeline leakage emergency treatment device which comprises a first clamp and a second clamp, a rectangular groove is formed in the top of the first clamp, sliding grooves are formed in the two opposite side walls of the rectangular groove in the height direction, and a V-shaped groove is formed in the center of the bottom of the rectangular groove; the second clamp is in an arc shape matched with the outer wall of the pipeline, and an elastic sealant layer and an expansion sealing layer are sequentially arranged on the inner wall of the second clamp from inside to outside in a stacked mode. Sliding strips matched with the sliding grooves are arranged at the two ends of the second clamp in an extending mode. According to the chemical pipeline leakage emergency treatment device, through a second clamp capable of being adjusted in a sliding mode, a double-sealing structure, an electric pressing mechanism and a V-shaped groove auxiliary fixing design, the technical effects of rapid adaptation to different pipe diameters, reliable sealing in a high-pressure environment, one-button intelligent pressure control, corrosion prevention and durability are achieved; and the efficiency and the safety of pipeline leakage emergency treatment are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of pipeline emergency repair technology, and specifically discloses an emergency treatment device for chemical pipeline leaks. Background Technology

[0002] In chemical production processes, pipelines play a crucial role in transporting various corrosive, flammable, explosive, or toxic chemical media. However, due to long-term exposure to media corrosion, internal pressure surges, and external environmental factors, pipeline leaks are frequent. Once a leak occurs, it not only wastes chemical raw materials and causes environmental pollution, but also, due to the characteristics of the media, can lead to serious accidents such as fires and explosions, severely threatening personnel safety and the safety of production facilities. Currently, some pipeline leak handling devices on the market suffer from problems such as complex structure, inconvenient installation and operation, poor sealing performance, and inability to adapt to various leak conditions. Some devices lack versatility when dealing with pipelines of different diameters, or are unable to effectively seal leaks under high pressure, failing to meet the urgent need for rapid, efficient, and reliable pipeline leak handling in chemical production.

[0003] Therefore, developing an emergency treatment device for chemical pipeline leaks that can overcome the above-mentioned defects, achieve rapid installation, efficient sealing, and is applicable to various working conditions is of great practical significance. Utility Model Content

[0004] This utility model proposes an emergency treatment device for chemical pipeline leaks. Through a dual-sealing design, modular structure, automatic and manual control, and design to adapt to different pipe diameters, it achieves high-efficiency sealing, simple operation, and strong adaptability. It can quickly and effectively handle leaks, lower the technical threshold for operation, is suitable for various complex working conditions, reduces leakage losses and hazards, and improves treatment efficiency and reliability.

[0005] This utility model is implemented as follows: an emergency treatment device for chemical pipeline leaks includes a first clamp and a second clamp. The top of the first clamp is provided with a rectangular groove, and the opposite side walls of the rectangular groove are provided with sliding grooves along the height direction. A V-shaped groove is provided at the center of the bottom of the rectangular groove.

[0006] The second clamp is an arc shape adapted to the outer wall of the pipe, and its inner wall is provided with an elastic sealing layer and an expansion sealing layer stacked from the inside to the outside.

[0007] The second clamp has slide bars extending from both ends that are adapted to the slide groove, and the second clamp is slidably disposed in the rectangular groove via the slide bars;

[0008] The first fixture has a strip-shaped operation window on its front upper side that communicates with the slide groove. The height of the operation window is greater than the height of the slide bar, which is used for the slide bar to enter and exit the slide groove.

[0009] A clamping block is slidably disposed in the groove above the slide bar;

[0010] Electric telescopic rods are installed on both sides of the top of the first clamp, and the telescopic ends of the electric telescopic rods extend into the corresponding sliding grooves and are fixedly connected to the clamping blocks.

[0011] As a preferred embodiment of the emergency treatment device for chemical pipeline leaks according to this utility model, the V-shaped groove is fitted with a rubber pad.

[0012] As a preferred embodiment of the emergency treatment device for chemical pipeline leaks according to this utility model, the elastic sealant layer is a fluororubber composite material layer with a Shore hardness of 70-80A and a thickness of 3-5mm.

[0013] As a preferred embodiment of the emergency treatment device for chemical pipeline leakage of this utility model, the expansion sealing layer is a water-swellable rubber layer with a water expansion ratio of not less than 300%.

[0014] As a preferred embodiment of the emergency handling device for chemical pipeline leaks according to this utility model, the bottom of the clamping block is provided with an elastic pad, and a pressure sensor is embedded in the elastic pad; a controller is installed on the first clamp, the controller is electrically connected to the pressure sensor and the electric telescopic rod, and the controller is provided with an operation button.

[0015] As a preferred embodiment of the emergency treatment device for chemical pipeline leaks according to this utility model, a movable pressure-boosting block is provided in the V-groove; an adjusting screw is provided on the outside of the first clamp, one end of the adjusting screw is provided with a force-applying part, and the other end is threaded through the first clamp and rotatably connected to the pressure-boosting block; a guide rod is fixedly connected to the pressure-boosting block, and the guide rod slides through the first clamp.

[0016] As a preferred embodiment of the emergency treatment device for chemical pipeline leaks according to this utility model, the second clamp is made of 316L stainless steel with a thickness of 8-12mm and the surface is treated with enamel for corrosion protection.

[0017] The beneficial effects of this utility model are:

[0018] 1. Through the sliding groove and sliding bar cooperation structure of the first and second clamps, as well as the design of the operation window, the installation process of the device on the pipeline is simple and convenient, and the installation can be completed in a short time. The leak point can be dealt with quickly, reducing the discharge time of the leaked medium and reducing the risk of accidents.

[0019] 2. The combined design of the elastic sealing layer and the expansion sealing layer on the inner wall of the second clamp enables multi-layered and dynamic sealing effects for different leakage conditions and pipe surface conditions. The elastic sealing layer provides initial filling and sealing, while the expansion sealing layer expands upon contact with water to further enhance the seal, effectively preventing the spread of leaked media and improving sealing reliability.

[0020] 3. The pressure sensor at the bottom of the clamping block, together with the electric telescopic rod and controller, forms a closed-loop control system. The clamping force can be precisely adjusted according to actual needs to ensure that the second clamp and the pipeline always maintain a good fit and seal, while avoiding damage to the pipeline or clamp due to excessive pressure, thus extending the service life of the device and pipeline.

[0021] 4. The V-groove design can adapt to chemical pipelines of different diameters, and the overall structure of the device is stable and can withstand the internal pressure of the pipeline and the influence of the external environment within a certain range. It can work reliably under harsh conditions such as corrosive media, high temperature and high pressure, thus improving the versatility and adaptability of the device.

[0022] 5. The controller integrates operation buttons, allowing operators to easily control the electric telescopic rod remotely or on-site. At the same time, it can acquire pressure data in real time and flexibly adjust the operation according to the actual situation, improving the efficiency and accuracy of handling leakage accidents and reducing the difficulty and labor intensity of manual operation. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0025] Figure 2 for Figure 1 A schematic diagram of the AA-direction cross-section structure.

[0026] Figure 3 This is a cross-sectional view of the elastic pad and pressure sensor of this utility model.

[0027] Figure 4 This is a top view of the second clamp and slide bar of this utility model.

[0028] The markings in the diagram are: 1. First clamp; 2. Second clamp; 3. Rectangular groove; 4. Slide groove; 5. V-groove; 6. Elastic sealant layer; 7. Expansion sealant layer; 8. Slide bar; 9. Operating window; 10. Pressing block; 11. Electric telescopic rod; 12. Rubber pad; 13. Elastic pad; 14. Pressure sensor; 15. Controller; 16. Operating button; 17. Pressure assist block; 18. Adjusting screw; 19. Force application part; 20. Guide rod. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0030] Please see Figure 1-4 An emergency treatment device for chemical pipeline leaks includes a first clamp 1 and a second clamp 2. The top of the first clamp 1 is provided with a rectangular groove 3, and the opposite side walls of the rectangular groove 3 are provided with sliding grooves 4 along the height direction. A V-shaped groove 5 is provided at the center of the bottom of the rectangular groove 3.

[0031] The second clamp 2 is an arc shape that fits the outer wall of the pipe, and its inner wall is provided with an elastic sealing layer 6 and an expansion sealing layer 7 stacked from the inside to the outside.

[0032] The two ends of the second clamp 2 are provided with slide bars 8 that are adapted to the slide groove 4. The second clamp 2 is slidably disposed in the rectangular groove 3 through the slide bars 8.

[0033] The first clamp 1 has a strip-shaped operation window 9 on the upper front side that communicates with the slide 4. The height of the operation window 9 is greater than the height of the slide 8. The operation window 9 is used for loading or unloading the slide 8.

[0034] A clamping block 10 is slidably disposed inside the slide groove 4 and above the slide bar 8;

[0035] Electric telescopic rods 11 are installed on both sides of the top of the first clamp 1. The telescopic ends of the electric telescopic rods 11 extend into the corresponding sliding grooves 4 and are fixedly connected to the clamping blocks 10.

[0036] In this embodiment: After a chemical pipeline leak is detected, the first clamp 1 is placed below the leaking area, so that the V-groove 5 fits against the outer wall of the pipeline; through the strip-shaped operating window 9 on the front side of the first clamp 1, the sliding strips 8 at both ends of the second clamp 2, which are adapted to the sliding groove 4, are aligned with the sliding groove 4, and the second clamp 2 is slid upward along the sliding groove 4 until it tightly wraps around the leaking area of ​​the pipeline. The arc shape of the second clamp 2 fits the outer wall of the pipeline and can completely cover the leak; the elastic sealing layer 6 on the inner wall of the second clamp 2 is made of fluororubber composite material, which utilizes its elasticity and chemical corrosion resistance to fill the uneven parts of the pipeline surface and fit tightly against the outer wall of the pipeline to form a preliminary sealing barrier to prevent the initial leakage of chemical media; if the leaking media or moisture in the surrounding environment comes into contact with the expansion sealing layer 7 (water-swellable rubber)... The adhesive layer (6) rapidly absorbs water and expands, filling the tiny gaps between the elastic sealing adhesive layer 6 and the pipe, as well as the minor aging gaps in the elastic sealing adhesive layer 6, significantly improving the sealing effect. The electric telescopic rods 11 on both sides of the top of the first clamp 1 extend, pushing the pressing block 10 in the slide groove 4 downwards, pressing the second clamp 2 tightly onto the pipe. The elastic pad 13 at the bottom of the pressing block 10 buffers the pressure, preventing damage to the second clamp 2 and making the pressure distribution more uniform, ensuring that the elastic sealing adhesive layer 6 and the expanding sealing layer 7 are fully and tightly attached to the outer wall of the pipe. At the same time, the pressure sensor 14 embedded in the elastic pad 13 monitors the pressure in real time and transmits the signal to the controller 15. The controller 15 controls the electric telescopic rod 11 according to the preset pressure value and the actual pressure signal to achieve precise adjustment of the sealing pressure.

[0037] As a technical optimization of this utility model, a rubber pad 12 is embedded in the V-groove 5.

[0038] In this embodiment, a rubber pad 12 is embedded in the V-groove 5. The elasticity and sealing properties of the rubber pad 12 can better fill the gap between the V-groove 5 and the pipe, preventing the medium from leaking from the contact area between the clamp and the pipe, thus enhancing the sealing performance of the device. At the same time, the buffering effect of the rubber pad 12 can increase the stability of the clamp on the pipe and reduce the impact of factors such as pipe vibration on the sealing effect.

[0039] As a technical optimization of this utility model, the elastic sealant layer 6 is a fluororubber composite material layer with a Shore hardness of 70-80A and a thickness of 3-5mm.

[0040] In this embodiment: the fluororubber composite material has good chemical corrosion resistance, high temperature resistance and elasticity, and can maintain stable sealing performance in chemical media and complex environments; and the appropriate hardness and thickness ensure that the elastic sealing layer 6 can effectively fill the unevenness of the pipe surface, and has sufficient strength and durability, thereby improving the sealing reliability and service life of the device.

[0041] As a technical optimization of this utility model, the expansion sealing layer 7 is a water-swellable rubber layer with a water-swellable ratio of not less than 300%.

[0042] In this embodiment: when the device is installed on the leaking pipe, if moisture comes into contact with the expansion sealing layer 7, it will expand rapidly, further filling any tiny gaps that may exist between the elastic sealing layer 6 and the pipe, significantly improving the sealing effect; and it can further enhance the sealing performance of the device on the basis of the elastic sealing layer 6, especially suitable for situations where the leaking medium may contain moisture or the surrounding environment is humid, improving the adaptability of the device under complex working conditions.

[0043] As a technical optimization of this utility model, the bottom of the clamping block 10 is provided with an elastic pad 13, and a pressure sensor 14 is embedded in the elastic pad 13; a controller 15 is installed on the first clamp 1, and the controller 15 is electrically connected to the pressure sensor 14 and the electric telescopic rod 11, and the controller 15 is provided with an operation button 16.

[0044] In this embodiment, by setting an elastic pad 13 at the bottom of the clamping block 10 and embedding a pressure sensor 14 therein, and by electrically connecting the controller 15 with the pressure sensor 14 and the electric telescopic rod 11, real-time monitoring and precise control of the sealing pressure are achieved. The controller 15 can automatically adjust the extension and retraction of the electric telescopic rod 11 according to the signal fed back by the pressure sensor 14, so that the clamping block 10 applies appropriate pressure to the second clamp 2, ensuring that the device is always in the best sealing state. At the same time, the setting of the operation button 16 facilitates manual control by the operator, improving the flexibility and convenience of device operation.

[0045] As a technical optimization of this utility model, a movable pressure-boosting block 17 is provided in the V-groove 5; an adjusting screw 18 is provided on the outside of the first clamp 1, one end of the adjusting screw 18 is provided with a force-applying part 19, and the other end is threaded through the first clamp 1 and rotatably connected to the pressure-boosting block 17; a guide rod 20 is fixedly connected to the pressure-boosting block 17, and the guide rod 20 slides through the first clamp 1.

[0046] In this embodiment, the operator can manually adjust the clamping force of the clamping block 10 on the pipeline by rotating the adjusting screw 18 to adapt to pipelines of different diameters and with different leakage conditions. The guide rod 20 ensures the stability of the movement of the clamping block 10 and improves the accuracy and reliability of the adjustment.

[0047] As a technical optimization of this utility model, the second clamp 2 is made of 316L stainless steel with a thickness of 8-12mm, and the surface is treated with enamel for corrosion protection.

[0048] In this embodiment: 316L stainless steel has excellent corrosion resistance and strength, and can be used for a long time in chemical environment without being corroded or damaged; and the appropriate thickness ensures that the second clamp 2 has sufficient strength to withstand the pressure of the medium inside the pipeline; the enamel anti-corrosion treatment further enhances the corrosion resistance of the second clamp 2, extends its service life, reduces the maintenance cost of the device, and improves the reliability of the device in chemical production environment.

[0049] Working principle and usage process of this utility model:

[0050] First, place the first clamp 1 near the pipe leak point, aligning the V-groove 5 with the pipe. Then, align the slide bar 8 of the second clamp 2 with the slide groove 4 through the operation window 9, and slide the second clamp 2 into the rectangular groove 3 along the slide groove 4 until the second clamp 2 is tightly fitted to the pipe leak point. At this time, activate the electric telescopic rod 11. The telescopic end of the electric telescopic rod 11 pushes the clamping block 10 downward, and the elastic pad 13 at the bottom of the clamping block 10 contacts the second clamp 2 and gradually applies pressure. The pressure sensor 14 monitors the clamping force in real time and transmits the data to the controller 15. The controller 15 adjusts the clamping force according to the preset pressure value via the operation button. 16. Control the extension and retraction of the electric telescopic rod 11 to ensure that the clamping force reaches the appropriate range, so that the elastic sealing layer 6 and the expansion sealing layer 7 of the second clamp 2 are tightly attached to the outer wall of the pipe to achieve a preliminary seal. If the leaking medium contains moisture, the water-swellable rubber layer will expand rapidly to further fill the leak gap and enhance the sealing effect. When it is necessary to further fix the pipe, the clamping block 10 in the V-groove 5 can be moved towards the pipe by rotating the force application part 19 of the adjusting screw 18 to perform secondary clamping on the pipe. The guide rod 20 ensures that the pressure-assisting block 17 moves smoothly, thereby improving the stability and sealing of the connection between the entire device and the pipe.

[0051] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0052] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An emergency handling device for chemical pipeline leaks, comprising a first clamp (1) and a second clamp (2), characterized in that: The first clamp (1) has a rectangular groove (3) at the top, and the opposite side walls of the rectangular groove (3) have sliding grooves (4) along the height direction. A V-shaped groove (5) is provided at the center of the bottom of the rectangular groove (3). The second clamp (2) is an arc shape adapted to the outer wall of the pipe, and its inner wall is provided with an elastic sealing layer (6) and an expansion sealing layer (7) stacked from the inside to the outside. The second clamp (2) has slide bars (8) extending from both ends to match the slide groove (4), and the second clamp (2) is slidably disposed in the rectangular groove (3) via the slide bars (8); The first clamp (1) has a strip-shaped operation window (9) on the upper front side that communicates with the slide groove (4). The height of the operation window (9) is greater than the height of the slide bar (8). The operation window (9) is used for loading or unloading the slide bar (8). A clamping block (10) is slidably disposed in the groove (4) above the slide bar (8); Electric telescopic rods (11) are installed on both sides of the top of the first clamp (1). The telescopic end of the electric telescopic rod (11) extends into the corresponding side slide groove (4) and is fixedly connected to the clamping block (10).

2. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: A rubber pad (12) is embedded in the V-groove (5).

3. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: The elastic sealant layer (6) is a fluororubber composite material layer with a Shore hardness of 70-80A and a thickness of 3-5mm.

4. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: The expansion sealing layer (7) is a water-swellable rubber layer with a water-swellable ratio of not less than 300%.

5. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: The bottom of the clamping block (10) is provided with an elastic pad (13), and a pressure sensor (14) is embedded in the elastic pad (13); a controller (15) is installed on the first clamp (1), and the controller (15) is electrically connected to the pressure sensor (14) and the electric telescopic rod (11), and an operation button (16) is provided on the controller (15).

6. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: A movable pressure-boosting block (17) is provided inside the V-groove (5); an adjusting screw (18) is provided on the outside of the first clamp (1), one end of the adjusting screw (18) is provided with a force-applying part (19), and the other end is threaded through the first clamp (1) and rotatably connected to the pressure-boosting block (17); a guide rod (20) is fixedly connected to the pressure-boosting block (17), and the guide rod (20) slides through the first clamp (1).

7. The emergency treatment device for chemical pipeline leaks according to claim 1, characterized in that: The second fixture (2) is made of 316L stainless steel with a thickness of 8-12mm and the surface is enamel-coated for corrosion protection.

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