Reactor reflux condenser
By introducing a drive motor-driven transmission component and a lifting hammer system into the reactor reflux condenser, the problem of reflux pipe blockage was solved, impurities were effectively cleaned, condensation effect and equipment stability were ensured, and maintenance costs were reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 阜新弘润精细化工有限责任公司
- Filing Date
- 2025-06-26
- Publication Date
- 2026-05-19
AI Technical Summary
The existing reactor reflux condenser is clogged with pipes due to the accumulation of impurities, which affects the material circulation efficiency and condensation effect. Moreover, manual cleaning is cumbersome and affects the continuity of production.
The system uses a drive motor to power the transmission components, and the lifting hammers regularly hammer the outer wall of the return pipe. The vibration force loosens and removes impurities, and the rubber pads cushion the hammering force to ensure stable operation of the equipment.
It effectively prevents reflux pipe blockage, maintains condensation effect, reduces equipment maintenance costs, and improves operational stability and reliability.
Smart Images

Figure CN224261989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condenser technology, specifically a reactor reflux condenser. Background Technology
[0002] A condenser is a component of a refrigeration system and a type of heat exchanger. It can convert gas or vapor into liquid and quickly transfer heat from the tubes to the air near the tubes. The condenser's operation is an exothermic process, so the condenser temperature is always relatively high.
[0003] As a key piece of equipment for maintaining the continuous operation of the reaction, the unobstructed flow of the internal reflux condenser directly affects the material circulation efficiency and condensation effect. In practical applications, the inner wall of the reflux condenser is prone to the accumulation of impurities due to material residue, crystal precipitation, and other reasons. As the usage time increases, these impurities will gradually block the pipes, reduce the mass and heat transfer performance of the condenser, and thus lead to a decrease in reaction efficiency and an increase in energy consumption. Some companies use manual disassembly and cleaning at regular intervals, which is not only cumbersome and labor-intensive, but also frequently requires shutdowns for cleaning, which will seriously affect the continuity of production and increase time costs. Utility Model Content
[0004] The purpose of this invention is to provide a reactor reflux condenser to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a reactor reflux condenser, comprising a condenser and a reflux pipe, wherein the reflux pipe is fixed inside the condenser, a driving member is fixed to one side of the top of the condenser, a driven member is engaged on one side of the driving member, a lifting slide rod slides inside the driven member, a driving roller rotates at the top of the lifting slide rod, a lifting hammer is fixed to the bottom of the lifting slide rod, and a snap-fit member is fixed to the outer wall of the reflux pipe.
[0006] Preferably, the bottom end of the lifting hammer head is provided with a rubber pad to buffer the hammering force of its hammering clamp.
[0007] Preferably, the driving component includes a driving motor, the driving motor is fixed to one side of the top of the condenser, a linkage rod is fixed to one end of the output shaft of the driving motor, and driving conical wheels are fixed to the outer walls of both ends of the linkage rod.
[0008] Preferably, the driven member includes a driven conical wheel, one side of the driving conical wheel meshes with the driven conical wheel, a driving screw is fixed to one side wall of the driven conical wheel, and the driving screw rotates at both ends inside the condenser via a connecting rod, and the outer wall of the driving screw has a sliding block threaded on it.
[0009] Preferably, the outer wall of the drive screw is provided with reverse double threads, which drive the sliding block to move left and right through the thread transmission.
[0010] Preferably, the snap-fit component includes a retaining ring, the outer wall of the return pipe is fixed with the retaining ring, and both ends of the retaining ring are fixed with linkage cross plates.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] By driving a series of transmission components through a drive motor, the lifting hammer head can regularly strike the linkage plate on the outer wall of the return pipe. The resulting vibration force can be effectively transmitted to the inside of the return pipe, causing impurities on the inner wall to loosen and fall off, thereby preventing the return pipe from becoming blocked and ensuring that the condenser's condensation effect is not affected.
[0013] The rubber pad at the bottom of the lifting hammer head can buffer the hammering force, avoid excessive impact and damage to the return pipe and clamping parts, protect the key components of the equipment, and reduce the cost of equipment maintenance and replacement.
[0014] The reverse double thread design on the outer wall of the drive screw enables the sliding block to move stably left and right, thereby driving the movement of the lifting slide and drive roller, and ultimately achieving stable up and down movement of the lifting hammer. This stable movement ensures the uniformity and continuity of the hammering force, which helps to improve the effect of impurity removal and enhances the operational stability and reliability of the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 for Figure 1 A frontal cross-sectional schematic diagram of the connection structure;
[0017] Figure 3 for Figure 1 A side view sectional diagram of the connection structure;
[0018] Figure 4 for Figure 2 Enlarged connection structure diagram at point A;
[0019] Figure 5 for Figure 3 A magnified schematic diagram of the connection structure at point B.
[0020] In the diagram: 1. Condenser, 2. Return pipe, 3. Drive motor, 4. Linkage rod, 5. Drive conical wheel, 6. Driven conical wheel, 7. Drive screw, 8. Sliding block, 9. Lifting slide bar, 10. Drive roller, 11. Lifting hammer, 12. Limiting wave rod, 13. Stabilizing retaining ring, 14. Linkage cross plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution: a reactor reflux condenser, including a condenser 1 and a reflux pipe 2. The reflux pipe 2 is fixed inside the condenser 1. A driving component is fixed on one side of the top of the condenser 1. A driven component is engaged on one side of the driving component. A lifting slide rod 9 slides inside the driven component. A lifting hammer head 11 is fixed at the bottom of the lifting slide rod 9. The lifting slide rod 9 moves downward as it descends until it strikes the linkage plate 14 on the outer wall of the reflux pipe 2. A driving roller 10 rotates at the top of the lifting slide rod 9. The driving roller 10 drives the lifting slide rod 9 to move up and down through the wave groove at the bottom of the lifting hammer head 11. The lifting hammer head 11 is fixed at the bottom of the lifting slide rod 9. The lifting hammer head 11 strikes the linkage plate 14 through the driving of the lifting slide rod 9 to vibrate the reflux pipe 2, causing the impurities inside to loosen and fall off. A snap-fit component is fixed on the outer wall of the reflux pipe 2. A rubber pad is provided at the bottom of the lifting hammer head 11 to buffer the hammering force of the hammer striking the snap-fit component.
[0023] The driving component includes a drive motor 3. The drive motor 3 is fixed to one side of the top of the condenser 1. When the drive motor 3 is started, the output shaft starts to rotate. The linkage rod 4 fixed at one end of the output shaft rotates synchronously with the output shaft. The linkage rod 4 is fixed at one end of the output shaft of the drive motor 3. The rotation of the linkage rod 4 drives the drive conical wheel 5 to perform circular motion. The drive conical wheel 5 is fixed to the outer wall of both ends of the linkage rod 4. The drive conical wheel 5 transmits the rotational motion and power to the driven conical wheel 6 in a meshing transmission manner through its own conical tooth surface.
[0024] The driven component includes a driven conical wheel 6, which meshes with one side of the driving conical wheel 5. The driven conical wheel 6 starts to rotate under the drive of the driving conical wheel 5, and the driving screw 7 fixed to one side wall of the driven conical wheel 6 also rotates accordingly. The driving screw 7 is fixed to one side wall of the driven conical wheel 6, and the driving screw 7 rotates at both ends inside the condenser 1 through a connecting rod. When the driving screw 7 rotates, according to the principle of thread transmission, the sliding block 8 connected by the thread on the outer wall will move along the axis of the screw. The sliding block 8 is threaded on the outer wall of the driving screw 7. The left and right movement of the sliding block 8 provides the power basis for the subsequent lifting and lowering of the lifting slide bar 9. The outer wall of the driving screw 7 is provided with a reverse double thread, which drives the sliding block 8 to move left and right through the thread transmission.
[0025] The snap-fit component includes a retaining ring 13. The retaining ring 13 is fixed to the outer wall of the return pipe 2. The retaining ring 13 is fixed to the outer wall of the return pipe 2 and is used to provide stable support and positioning for the return pipe 2. The two ends of the retaining ring 13 are fixed with linkage plates 14. The linkage plates 14 are connected to the two ends of the retaining ring 13, which can increase the contact area between the snap-fit component and the lifting hammer head 11, so that the hammering force can be transmitted to the return pipe 2 more evenly.
[0026] Its detailed connection method is a well-known technology in this field. The following mainly introduces the working principle and process, and the specific work is as follows.
[0027] After the drive motor 3 is connected to the power supply and started, its output shaft at one end drives the linkage rod 4 to rotate. The drive conical wheels 5 fixed at both ends of the linkage rod 4 also rotate synchronously. When the drive conical wheels 5 rotate, they drive the driven conical wheel 6 to rotate through their own conical teeth via meshing transmission. When the driven conical wheel 6 rotates, the drive screw 7 fixed to one side wall also rotates. The rotation of the drive screw 7 drives the sliding block 8 to move left and right through the reverse double thread on its outer wall. The sliding block 8 drives the lifting slide rod. The lifting slide rod 9 moves left and right, driving the drive roller 10 to move left and right. The drive roller 10 moves left and right, and through the wave groove at the bottom of the limiting wave rod 12, it drives the lifting slide rod 9 at its bottom to move up and down. The lifting slide rod 9 drives the lifting hammer head 11 to move up and down. The lifting hammer head 11 moves up and down and strikes the linkage horizontal plate 14. The linkage horizontal plate 14 transmits the vibration force of the lifting hammer head 11 to the inside of the return pipe 2 through the stabilizing retaining ring 13, so that the impurities on its inner wall are loosened and fall off, preventing the return pipe 2 from being blocked and affecting the condenser 1's condensation effect.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A reactor reflux condenser, comprising a condenser (1) and a reflux pipe (2), wherein the reflux pipe (2) is fixed inside the condenser (1), characterized in that, A driving member is fixed on one side of the top of the condenser (1), a driven member is engaged on one side of the driving member, a lifting slide rod (9) slides inside the driven member, a driving roller (10) rotates at the top of the lifting slide rod (9), a lifting hammer head (11) is fixed at the bottom of the lifting slide rod (9), and a snap-fit member is fixed on the outer wall of the return pipe (2).
2. The reactor reflux condenser according to claim 1, characterized in that, The bottom end of the lifting hammer (11) is provided with a rubber pad to buffer the hammering force of its hammering connector.
3. A reactor reflux condenser according to claim 1, characterized in that, The driving component includes a drive motor (3), the drive motor (3) is fixed on one side of the top of the condenser (1), a linkage rod (4) is fixed at one end of the output shaft of the drive motor (3), and drive conical wheels (5) are fixed on the outer walls of both ends of the linkage rod (4).
4. A reactor reflux condenser according to claim 3, characterized in that, The driven component includes a driven conical wheel (6), one side of the driving conical wheel (5) is engaged with the driven conical wheel (6), one side wall of the driven conical wheel (6) is fixed with a driving screw (7), and the driving screw (7) rotates at both ends inside the condenser (1) through a connecting rod, and the outer wall of the driving screw (7) has a sliding block (8) threaded on it.
5. A reactor reflux condenser according to claim 4, characterized in that, The outer wall of the drive screw (7) is provided with a reverse double thread, which drives the sliding block (8) to move left and right through the thread transmission.
6. A reactor reflux condenser according to claim 1, characterized in that, The snap-fit component includes a stabilizing snap ring (13), the outer wall of the return pipe (2) is fixed with the stabilizing snap ring (13), and the two ends of the stabilizing snap ring (13) are fixed with linkage cross plates (14).