Vacuum drying device with wind shear function

By using a vacuum drying device with air-cutting function, combining high-pressure air-cutting and vacuum drying, the problem of residual liquid in the small holes of optical molds being difficult to dry is solved, achieving rapid drying without contaminating the mold surface.

CN224262068UActive Publication Date: 2026-05-19QIAN SHAN KE JI (XIA MEN) YOU XIAN GONG SI
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIAN SHAN KE JI (XIA MEN) YOU XIAN GONG SI
Filing Date
2025-06-16
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing drying equipment struggles to dry residual liquid inside tiny pores when drying optical molds, and high-temperature drying can cause dirt to overflow from the pores and contaminate their edges.

Method used

A vacuum drying device with air-cutting function is adopted, which combines high-pressure air-cutting and vacuum drying. The air-cutting component quickly blows out the residual liquid in the holes, and the drying process is accelerated by the infrared heating tube in the vacuum drying tank, while controlling the vacuum pressure and temperature.

Benefits of technology

It enables rapid drying of optical molds, avoids residual liquid contamination inside the holes, and maintains the cleanliness of the mold's working surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of optical mold drying, in particular to a vacuum drying device with a wind cutting function, which comprises a rack, a processing frame is mounted at the top end of the rack, a wind cutting groove and a vacuum drying groove are arranged in the processing frame from left to right, and a wind cutting component is mounted on the surface of the rack and positioned on one side of the wind cutting groove. According to the utility model, high-pressure wind shear is matched with vacuum drying, so that the precise mold can be dried within a short time, and the cleanliness of the working surface of the mold cannot be polluted. The push-pull air cylinder assembly is installed in the air shear groove, the air noise of high-pressure air blowing can be reduced, water mist is prevented from flying out, a reciprocating type air shear mode is adopted, and residual liquid in holes can be rapidly blown out through the air shear assembly; the infrared heating tube is arranged in the vacuum dryer, the sealed push-pull cylinder assembly and the digital pressure gauge are mounted on the upper portion of the vacuum dryer, the temperature and the vacuum pressure in the groove can be controlled, the boiling point of liquid is reduced by reducing the pressure, and the drying speed is increased.
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Description

Technical Field

[0001] This utility model relates to the field of optical mold drying technology, specifically a vacuum drying device with air-cutting function. Background Technology

[0002] Optical molds refer to cavity fixtures for injection molding optical products. These fixtures require cleaning during long-term use, and after cleaning, they need to be dried using a drying device.

[0003] Currently available drying devices generally use hot air drying. This method results in very little residual liquid being dried in the small holes. Furthermore, if the dirt in the holes is not completely cleaned, the high-temperature drying process can cause it to overflow from the holes and contaminate the edges of the holes, leading to defects. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum drying device with air-cutting function to solve the problems mentioned in the background art, such as the difficulty in drying residual liquid in small holes during drying, and the incomplete cleaning of dirt in the holes, which can cause contamination of the hole edges due to overflow of the high-temperature drying process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum drying device with air-cutting function, comprising a frame, a processing frame installed at the top of the frame, and an air-cutting groove and a vacuum drying groove arranged from left to right inside the processing frame; a drain electric valve installed at the bottom of the air-cutting groove via a pipe, and a drain pipe installed at the output end of the drain electric valve; an air-cutting assembly installed on the surface of the frame and on one side of the air-cutting groove, the air-cutting assembly being used for air-cutting the products inside the air-cutting groove; an infrared heating tube installed inside the vacuum drying groove; a vacuum flange terminal block installed on the surface of the processing frame, and one end of the vacuum flange terminal block extending into the interior of the vacuum drying groove.

[0006] Preferably, a support frame is mounted on the top surface of the processing frame, and a pneumatic shielding assembly is provided on the surface of the support frame and above the wind cutting groove. The pneumatic shielding assembly is used for shielding the wind cutting groove.

[0007] Preferably, the pneumatic shielding assembly includes a shielding door and a push-pull cylinder. The shielding door is slidably connected to the surface of the support frame, and the push-pull cylinder is fixedly connected to the surface of the support frame, with the output end of the push-pull cylinder fixedly connected to the surface of the shielding door.

[0008] Preferably, a pneumatic sealing assembly is provided on the surface of the support frame and above the vacuum drying chamber, the pneumatic sealing assembly being used for sealing the vacuum drying chamber.

[0009] Preferably, the pneumatic sealing assembly includes a sealing door and a pushing cylinder. The sealing door is slidably connected to the surface of the support frame, and the pushing cylinder is fixedly connected to the surface of the support frame, with the output end of the pushing cylinder fixedly connected to the surface of the sealing door. A digital pressure gauge is also installed on the surface of the sealing door, and the contact of the digital pressure gauge penetrates through the sealing door. The digital pressure gauge is used for pressure detection inside the vacuum drying chamber after the sealing door is sealed.

[0010] Preferably, a drain electric valve is installed at the bottom of the air-cutting groove via a pipe, and a drain pipe is installed at the output end of the drain electric valve.

[0011] Preferably, the air cutting assembly includes a carrier plate, an air cutting cylinder, an air cutting pipe and a nozzle. The carrier plate is fixed to the surface of the frame, and a slider is slidably connected to the surface of the carrier plate. The air cutting pipe and nozzle are fixed to the surface of the slider, and one end of the air cutting pipe and nozzle extends into the interior of the air cutting groove. The air cutting cylinder is fixed to the surface of the carrier plate, and the output end of the air cutting cylinder is fixed to the slider.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention is applied to optical mold cleaning equipment for drying precision molds after cleaning. This invention uses high-pressure air cutting combined with vacuum drying, which can dry precision molds in a short time without contaminating the cleanliness of the mold working surface.

[0014] This invention features a push-pull cylinder assembly installed in the air-cutting groove, which reduces wind noise from high-pressure air blowing and prevents water mist from flying out. Moreover, it adopts a reciprocating air-cutting mode, which allows residual liquid in the holes to be blown out quickly through the air-cutting assembly. The vacuum dryer of this invention is equipped with an infrared heating tube, and a sealed push-pull cylinder assembly and a digital pressure gauge are installed on the upper part to control the temperature and vacuum pressure inside the groove. By reducing the pressure, the boiling point of the liquid is lowered, thus accelerating the drying speed. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 3 This is a side view of the structure of this utility model;

[0018] Figure 4 This is a top view of the structure of this utility model.

[0019] In the diagram: 1. Frame; 2. Processing frame; 21. Support frame; 3. Air cutting groove; 31. Drain electric valve; 32. Drain pipe; 4. Vacuum drying chamber; 41. Infrared heating tube; 42. Vacuum flange terminal block; 5. Pneumatic shielding assembly; 51. Shielding door; 52. Push-pull cylinder; 6. Pneumatic sealing assembly; 60. Digital pressure gauge; 61. Sealing door; 62. Push cylinder; 7. Air cutting assembly; 71. Carrier plate; 72. Air cutting cylinder; 73. Air cutting pipe and nozzle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0021] The structure of the vacuum drying device with air-cutting function provided by this utility model is as follows: Figure 1 as well as Figure 2 As shown, the device includes a frame 1, a processing frame 2 mounted on the top of the frame 1, and an air-cutting groove 3 and a vacuum drying tank 4 arranged from left to right inside the processing frame 2. A drain electric valve 31 is installed at the bottom of the air-cutting groove 3 through a pipe, and a drain pipe 32 is installed at the output end of the drain electric valve 31. An infrared heating tube 41 with a temperature sensor is installed inside the vacuum drying tank 4, which can detect the temperature inside the vacuum drying tank 4. A vacuum flange terminal 42 is mounted on the surface of the processing frame 2, and one end of the vacuum flange terminal 42 extends into the interior of the vacuum drying tank 4. The vacuum drying device of this utility model is also equipped with a control panel, which is used for controlling the operation of the entire device.

[0022] During implementation, the basket with the drying precision mold is placed into the air cutting groove 3 for air cutting; after air cutting, it is vacuum dried in the vacuum drying groove 4.

[0023] Furthermore, such as Figure 1 as well as Figure 4As shown, a support frame 21 is installed on the top surface of the processing frame 2. A pneumatic shielding assembly 5 is provided on the surface of the support frame 21 and above the wind cutter 3. The pneumatic shielding assembly 5 is used for shielding the wind cutter 3. The pneumatic shielding assembly 5 includes a shielding door 51 and a push-pull cylinder 52. The shielding door 51 is slidably connected to the surface of the support frame 21, and the push-pull cylinder 52 is fixedly connected to the surface of the support frame 21. The output end of the push-pull cylinder 52 is fixedly connected to the surface of the shielding door 51.

[0024] During implementation, after the basket with the drying precision mold is placed into the air cutting groove 3, the shielding door 51 is pushed by the push-pull cylinder 52 to shield the air cutting groove 3.

[0025] Furthermore, such as Figure 1 as well as Figure 4 As shown, a pneumatic sealing assembly 6 is provided on the surface of the support frame 21 and above the vacuum drying chamber 4. The pneumatic sealing assembly 6 is used for sealing the vacuum drying chamber 4. The pneumatic sealing assembly 6 includes a sealing door 61 and a pushing cylinder 62. The sealing door 61 is slidably connected to the surface of the support frame 21, and the pushing cylinder 62 is fixedly connected to the surface of the support frame 21. The output end of the pushing cylinder 62 is fixedly connected to the surface of the sealing door 61. A digital pressure gauge 60 is also installed on the surface of the sealing door 61, and the contact of the digital pressure gauge 60 penetrates through the sealing door 61. The digital pressure gauge 60 is used for pressure detection inside the vacuum drying chamber 4 after the sealing door 61 is sealed.

[0026] During implementation, a basket containing a precision drying mold is placed inside the vacuum drying chamber 4. Then, the airtight door 61 is pushed by the push cylinder 62 to close the vacuum drying chamber 4, making the vacuum drying chamber 4 a sealed space.

[0027] Furthermore, such as Figure 1 as well as Figure 3 As shown, an air cutting assembly 7 is installed on the surface of the frame 1 and on one side of the air cutting groove 3. The air cutting assembly 7 is used for air cutting of products inside the air cutting groove 3. The air cutting assembly 7 includes a carrier plate 71, an air cutting cylinder 72, and an air cutting pipe and nozzle 73. The carrier plate 71 is fixed to the surface of the frame 1, and a slider is slidably connected to the surface of the carrier plate 71. The air cutting pipe and nozzle 73 are fixed to the surface of the slider, and one end of the air cutting pipe and nozzle 73 extends into the interior of the air cutting groove 3. The air cutting cylinder 72 is fixed to the surface of the carrier plate 71, and the output end of the air cutting cylinder 72 is fixed to the slider.

[0028] During implementation, the air-cutting cylinder 72 on the surface of the carrier plate 71 drives the air-cutting pipe and nozzle 73 on the surface of the slider to move, so that the air outlet end of the air-cutting pipe and nozzle 73 reciprocates inside the air-cutting groove 3. When the air-cutting pipe and nozzle 73 blow air, the water remaining in the precision mold hole will be blown away.

[0029] Working principle: When in use, the basket containing the dried precision mold is placed into the air cutting groove 3. After placement, the shielding door 51 is pushed by the push-pull cylinder 52 to shield the air cutting groove 3. Then, the air cutting cylinder 72 on the surface of the carrier plate 71 drives the air cutting pipe and nozzle 73 on the surface of the slider to move, so that the air outlet end of the air cutting pipe and nozzle 73 reciprocates inside the air cutting groove 3. When the air cutting pipe and nozzle 73 blow air, the water remaining in the precision mold hole will be blown away, thereby realizing the air cutting function.

[0030] After air cutting, the basket containing the precision mold is placed inside the vacuum drying tank 4. Then, the sealing door 61 is pushed by the push cylinder 62 to close the vacuum drying tank 4, making the vacuum drying tank 4 a sealed space. Subsequently, the vacuum flange terminal 42 is connected to the vacuum pump, and the vacuum pump is used to evacuate the inside of the vacuum drying tank 4. During the vacuum process, the vacuum pressure inside the vacuum drying tank 4 is detected by the digital pressure gauge 60. At the same time, the infrared heating tube 41 inside the vacuum drying tank 4 will heat and detect the temperature, thereby completing the drying of the precision mold.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A vacuum drying device with wind cutting function, comprising a rack (1), characterized in that: A processing frame (2) is installed at the top of the frame (1), and an air-cutting groove (3) and a vacuum drying tank (4) are arranged inside the processing frame (2) from left to right. An air-cutting assembly (7) is installed on the surface of the frame (1) and on one side of the air-cutting groove (3). The air-cutting assembly (7) is used for air-cutting the products inside the air-cutting groove (3). An infrared heating tube (41) is installed inside the vacuum drying tank (4). A vacuum flange terminal (42) is installed on the surface of the processing frame (2), and one end of the vacuum flange terminal (42) extends into the interior of the vacuum drying tank (4).

2. The vacuum drying device with wind cutting function according to claim 1, characterized in that: A support frame (21) is installed on the top surface of the processing frame (2). A pneumatic shielding assembly (5) is provided on the surface of the support frame (21) and above the wind cut groove (3). The pneumatic shielding assembly (5) is used for shielding the wind cut groove (3).

3. The vacuum drying device with wind cutting function according to claim 2, characterized in that: The pneumatic shielding assembly (5) includes a shielding door (51) and a push-pull cylinder (52). The shielding door (51) is slidably connected to the surface of the support frame (21), and the push-pull cylinder (52) is fixedly connected to the surface of the support frame (21), and the output end of the push-pull cylinder (52) is fixedly connected to the surface of the shielding door (51).

4. The vacuum drying device with wind cutting function according to claim 2, characterized in that: A pneumatic sealing assembly (6) is provided on the surface of the support frame (21) and above the vacuum drying tank (4). The pneumatic sealing assembly (6) is used for sealing the vacuum drying tank (4).

5. The vacuum drying device with wind cutting function according to claim 4, characterized in that: The pneumatic sealing assembly (6) includes a sealing door (61) and a push cylinder (62). The sealing door (61) is slidably connected to the surface of the support frame (21), and the push cylinder (62) is fixedly connected to the surface of the support frame (21), with the output end of the push cylinder (62) fixedly connected to the surface of the sealing door (61). A digital pressure gauge (60) is also installed on the surface of the sealing door (61), and the contact of the digital pressure gauge (60) penetrates through the sealing door (61). The digital pressure gauge (60) is used for pressure detection inside the vacuum drying tank (4) after the sealing door (61) is sealed.

6. The vacuum drying device with wind cutting function according to claim 1, characterized in that: The bottom of the air cutter (3) is equipped with a drain electric valve (31) through a pipe, and the output end of the drain electric valve (31) is equipped with a drain pipe (32).

7. The vacuum drying device with wind cutting function according to claim 1, characterized in that: The air cutting assembly (7) includes a carrier plate (71), an air cutting cylinder (72), and an air cutting pipe and nozzle (73). The carrier plate (71) is fixed to the surface of the frame (1), and a slider is slidably connected to the surface of the carrier plate (71). The air cutting pipe and nozzle (73) are fixed to the surface of the slider, and one end of the air cutting pipe and nozzle (73) extends into the interior of the air cutting groove (3). The air cutting cylinder (72) is fixed to the surface of the carrier plate (71), and the output end of the air cutting cylinder (72) is fixed to the slider.