Metal button detection device

Abstract

The utility model belongs to the field of button detection, particularly relates to a metal button detection device, and aims to solve the problems that when the strength of an existing button is detected, the button is small in size and easy to splash, potential safety hazards exist for detection personnel, and the button is inconvenient to detect in other fields. In order to solve the problem that buttons need to be detected by multiple instruments for multiple times during comprehensive detection, according to the scheme, the button detection device comprises a bottom plate and a top plate, supports used for supporting are fixedly connected to the two sides of the sides, close to each other, of the bottom plate and the top plate, a controller is fixedly arranged on one side of each support, and a bottom block is fixedly connected to the center of the top of the bottom plate; the device integrates thickness and strength detection functions, realizes detection of metal buttons in different fields, improves the detection efficiency, reduces the influence of external interference on the detection result through the arrangement of the shielding mechanism, and also improves the safety of detection personnel.

Description

Technical Field

[0001] This utility model relates to the field of button detection technology, and in particular to a metal button detection device. Background Technology

[0002] Metal button testing devices are key equipment used in the garment, bag and other manufacturing industries to ensure the quality of metal buttons. Their core function is to test the physical properties, appearance defects and safety of buttons. Since buttons are made of metal, they need to be tested for strength to ensure product quality.

[0003] However, existing testing devices have the following problems: when testing the strength of buttons, the small size of the buttons makes them easy to scatter, posing a safety hazard to the testing personnel. Furthermore, it is inconvenient to test other areas of the buttons, and comprehensive testing requires multiple tests with various instruments. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies in button strength testing, such as the small size of buttons making them prone to splashing and posing safety hazards to testing personnel, and the inconvenience of testing other areas of the button, while comprehensive testing requires multiple tests with various instruments. Therefore, this invention proposes a metal button testing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A metal button detection device includes a base plate and a top plate. Support brackets are fixedly connected to both sides of the base plate and the top plate on their adjacent sides. A controller is fixedly installed on one side of each support bracket. A base block is fixedly connected to the center of the top of the base plate. A first detection mechanism for detecting button strength is provided at the bottom of the top plate. A second detection mechanism for detecting button thickness is provided on the first detection mechanism. A shielding mechanism for obstructing the button detection process is also provided at the bottom of the top plate.

[0007] In one possible design, the first detection mechanism includes a first electric telescopic rod, two first positioning rods, a lifting plate, a pressure sensor, and a pressure plate. The fixed end of the first electric telescopic rod is fixedly connected to the bottom center of the top plate. The top ends of the two first positioning rods are fixedly connected to the bottom of the same top plate, and the bottom ends of the two first positioning rods are fixedly connected to the top of the same bottom plate. The two sides of the lifting plate are slidably sleeved on the two first positioning rods. The telescopic end of the first electric telescopic rod is fixedly connected to the top center of the lifting plate. The pressure sensor is fixedly installed at the bottom center of the lifting plate, and the pressure plate is fixedly installed at the bottom of the pressure sensor. The pressure plate is located directly above the bottom block.

[0008] In one possible design, the second detection mechanism includes a motor, an L-shaped plate, a lead screw, a moving block, a detection column, and a contact sensor. The L-shaped plate is fixedly mounted on the top of the lifting plate. The bottom inner wall of the L-shaped plate is rotatably connected to one end of the lead screw via a bearing, and the other end of the lead screw is rotatably connected to the top of the lifting plate via a bearing. The motor is fixedly mounted on the top of the L-shaped plate by bolts, and the output shaft of the motor rotatably passes through the top of the L-shaped plate and is fixedly connected to one end of the lead screw. The moving block is threaded onto the lead screw, and one side is slidably connected to one side inner wall of the L-shaped plate. A circular hole is provided on the lifting plate. One end of the detection column is fixedly connected to the bottom of the moving block, and the other end of the detection column passes through the circular hole and is fixedly connected to the top of the contact sensor.

[0009] In one possible design, the shielding mechanism includes a second electric telescopic rod, a first side block, a shielding frame, a second positioning rod, and a second side block. The fixed end of the second electric telescopic rod is fixedly connected to one side of the bottom of the top plate, and the telescopic end of the second electric telescopic rod is fixedly connected to the top of the first side block. The two ends of the second positioning rod are respectively fixedly connected to the sides of the top plate and the bottom plate that are close to each other. The second side block is slidably sleeved on the second positioning rod. The sides of the first side block and the second side block that are close to each other are respectively fixedly connected to the two sides of the same shielding frame. The shielding frame covers the first detection mechanism.

[0010] In one possible design, the front side of the shielding frame is provided with an observation window to facilitate observation of the button detection process, and an acrylic plate is provided on the inner wall of the observation window.

[0011] In one possible design, the outer side of the detection column is fixedly provided with scale lines to facilitate the detection of button thickness.

[0012] In one possible design, mounting plates are fixedly connected to both sides of the base plate to facilitate the installation of the device, and multiple mounting holes are provided on both mounting plates.

[0013] In one possible design, the bottom of the top plate is provided with lighting to improve the visibility of the inspectors.

[0014] In this application, during use, the device is installed on a suitable workbench via mounting plates and mounting holes on both sides of the base plate. The controller is connected to an external display to show test data and status. The metal button to be tested is placed on the base block. The controller controls the first electric telescopic rod to drive the lifting plate down, so that the pressure plate presses on the button. The pressure sensor detects and feeds back the pressure value to the controller in real time. The controller judges whether the button is qualified according to the preset strength standard. After pressing, the deformation of the button is judged to test whether the button's strength is qualified. Before testing, the controller controls the second electric telescopic rod to drive the shielding frame down, covering the first testing machine. Structurally, it provides a shielded environment for subsequent testing, preventing buttons from splashing when pressed and ensuring the safety of testing personnel. When the pressure plate contacts the button, the controller starts the motor, drives the lead screw to rotate, and causes the moving block to lower the detection column. The detection column gradually approaches the base plate. When the bottom end of the detection column contacts the base plate, the contact sensor detects the contact signal and records the scale reading on the detection column at this time, thus obtaining the thickness of the button. The testing personnel observe the button testing process through the observation window on the front side of the shielded frame (the inner wall is equipped with an acrylic plate). The controller displays the test data (including thickness and strength) on an external display for the testing personnel to record and analyze.

[0015] The beneficial effects of this utility model are as follows:

[0016] In this invention, the device integrates thickness and strength detection functions, enabling the detection of metal buttons in different fields, improving detection efficiency. The shielding mechanism reduces the impact of external interference on the detection results, while also improving the safety of the testing personnel. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of this utility model.

[0021] In the diagram: 1. Base plate; 2. Top plate; 3. Bracket; 4. Mounting plate; 5. Base block; 6. Lighting lamp; 7. Electric telescopic rod No. 1; 8. Lifting plate; 9. Positioning rod No. 1; 10. Positioning rod No. 2; 11. Pressure sensor; 12. Pressure plate; 13. Motor; 14. L-shaped plate; 15. Lead screw; 16. Moving block; 17. Scale line; 18. Detection column; 19. Contact sensor; 20. Electric telescopic rod No. 2; 21. Side block No. 1; 22. Shielding frame; 23. Observation window; 24. Side block No. 2. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1

[0024] Reference Figures 1-4 A testing device includes a base plate 1, a top plate 2, and multiple components mounted thereon. The base plate 1 and the top plate 2 are connected to each other via a bracket 3 to form the main frame of the device. A controller is fixedly mounted on one side of the bracket 3 to control the various components of the device. A base block 5 is fixedly connected to the top center of the base plate 1 for placing the metal button to be tested. A first testing mechanism is provided at the bottom of the top plate 2 for testing the strength of the button. A second testing mechanism is provided on the first testing mechanism for testing the thickness of the button. At the same time, a shielding mechanism is also provided at the bottom of the top plate 2 for shielding the button during the testing process.

[0025] The first testing mechanism includes a first electric telescopic rod 7, two first positioning rods 9, a lifting plate 8, a pressure sensor 11, and a pressure plate 12. The fixed end of the first electric telescopic rod 7 is fixedly connected to the bottom center of the top plate 2, and its telescopic end is fixedly connected to the top center of the lifting plate 8. The top and bottom ends of the two first positioning rods 9 are fixedly connected to the top plate 2 and the bottom plate 1, respectively. The two sides of the lifting plate 8 are slidably sleeved on the two first positioning rods 9 to ensure the stable movement of the lifting plate 8 in the vertical direction. The pressure sensor 11 is fixedly set at the bottom center of the lifting plate 8, and the pressure plate 12 is fixedly set at the bottom of the pressure sensor 11, and the pressure plate 12 is located directly above the bottom block 5. When the first electric telescopic rod 7 drives the lifting plate 8 to descend, the pressure plate 12 will press on the button to be tested. The pressure sensor 11 will detect and feedback the pressure value in real time, thereby realizing the detection of the button strength.

[0026] The second detection mechanism includes a motor 13, an L-shaped plate 14, a lead screw 15, a moving block 16, a detection column 18, and a contact sensor 19. The L-shaped plate 14 is fixedly mounted on the top of the lifting plate 8. One end of the lead screw 15 is rotatably connected to the bottom inner wall of the L-shaped plate 14 via a bearing, and the other end is rotatably connected to the top of the lifting plate 8 via a bearing. The motor 13 is mounted on the L-shaped plate 14 and connected to the lead screw 15 via an output shaft. The moving block 16 is threaded onto the lead screw 15 and has one side slidably connected to one side inner wall of the L-shaped plate 14. The lifting plate 8 has... The detection column 18 has a round hole. One end of the detection column 18 is fixedly connected to the bottom of the moving block 16, and the other end passes through the round hole and is fixedly connected to the top of the contact sensor 19. A scale line 17 is also fixedly provided on the outside of the detection column 18 to facilitate accurate detection of the button thickness. When the motor 13 drives the lead screw 15 to rotate, the moving block 16 will drive the detection column 18 to move up and down. When the bottom end of the detection column 18 contacts the base plate 1, the contact sensor 19 will detect the contact signal and, combined with the reading of the scale line 17, realize the detection of the button thickness.

[0027] The shielding mechanism includes a second electric telescopic rod 20, a first side block 21, a shielding frame 22, a second positioning rod 10, and a second side block 24. The fixed end of the second electric telescopic rod 20 is fixedly connected to one side of the bottom of the top plate 2, and its telescopic end is fixedly connected to the top of the first side block 21. The two ends of the second positioning rod 10 are fixedly connected to the sides of the top plate 2 and the bottom plate 1 that are close to each other, respectively. The second side block 24 is slidably sleeved on the second positioning rod 10. The sides of the first side block 21 and the second side block 24 that are close to each other are fixedly connected to the two sides of the same shielding frame 22, respectively. The shielding frame 22 covers the first detection mechanism. When the second electric telescopic rod 20 drives the first side block 21 to move up and down, it will drive the shielding frame 22 to move synchronously, thereby shielding or exposing the first detection mechanism. An observation window 23 is also provided on the front side of the shielding frame 22. An acrylic plate is provided on the inner wall of the observation window 23 to facilitate the inspection personnel to observe the button inspection process.

[0028] This application can be used in the field of metal button detection, or in other fields applicable to this application.

[0029] Example 2

[0030] refer to Figures 1-4 Based on Embodiment 1, an improved metal button detection device is provided, comprising:

[0031] Mounting plates 4 are fixedly connected to both sides of the base plate 1. Multiple mounting holes are provided on both mounting plates 4 to facilitate the installation of the device on other equipment or workbenches. Lighting lamps 6 are also provided at the bottom of the top plate 2 to improve the visibility of the testing personnel and ensure the accuracy of the testing process.

[0032] However, as is well known to those skilled in the art, the working principles and wiring methods of the lighting lamp 6, the first electric telescopic pole 7, the pressure sensor 11, the motor 13, the contact sensor 19, and the second electric telescopic pole 20 are commonplace and belong to conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience. The lighting lamp 6, the first electric telescopic pole 7, the pressure sensor 11, the motor 13, the contact sensor 19, and the second electric telescopic pole 20 are connected to the controller through wiring. The controller is connected to an external display through wiring and is powered by an external power source.

[0033] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A metal button detection device, characterized in that, The device includes a base plate (1) and a top plate (2). Both sides of the base plate (1) and the top plate (2) are fixedly connected to a support bracket (3). A controller is fixedly installed on one side of the support bracket (3). A bottom block (5) is fixedly connected to the center of the top of the base plate (1). A first detection mechanism for detecting the button strength is provided at the bottom of the top plate (2). A second detection mechanism for detecting the button thickness is provided on the first detection mechanism. A shielding mechanism for shielding the button during the detection process is also provided at the bottom of the top plate (2).

2. The metal button detection device according to claim 1, characterized in that, The first detection mechanism includes a first electric telescopic rod (7), two first positioning rods (9), a lifting plate (8), a pressure sensor (11), and a pressure plate (12). The fixed end of the first electric telescopic rod (7) is fixedly connected to the bottom center of the top plate (2). The top ends of the two first positioning rods (9) are fixedly connected to the bottom of the same top plate (2). The bottom ends of the two first positioning rods (9) are fixedly connected to the top of the same bottom plate (1). The two sides of the lifting plate (8) are slidably sleeved on the two first positioning rods (9). The telescopic end of the first electric telescopic rod (7) is fixedly connected to the top center of the lifting plate (8). The pressure sensor (11) is fixedly installed at the bottom center of the lifting plate (8). The pressure plate (12) is fixedly installed at the bottom of the pressure sensor (11). The pressure plate (12) is located directly above the bottom block (5).

3. The metal button detection device according to claim 1, characterized in that, The second detection mechanism includes a motor (13), an L-shaped plate (14), a lead screw (15), a moving block (16), a detection column (18), and a contact sensor (19). The L-shaped plate (14) is fixedly mounted on the top of the lifting plate (8). The bottom inner wall of the L-shaped plate (14) is rotatably connected to one end of the lead screw (15) through a bearing. The other end of the lead screw (15) is rotatably connected to the top of the lifting plate (8) through a bearing. The motor (13) is fixedly mounted on the top of the L-shaped plate (14) by bolts, and the output shaft of the motor (13) rotates through the top of the L-shaped plate and is fixedly connected to one end of the lead screw (15). The moving block (16) is threaded onto the lead screw (15) and one side is slidably connected to one side inner wall of the L-shaped plate (14). A round hole is provided on the lifting plate (8). One end of the detection column (18) is fixedly connected to the bottom of the moving block (16). One end of the detection column (18) passes through the round hole and is fixedly connected to the top of the contact sensor (19).

4. The metal button detection device according to claim 1, characterized in that, The shielding mechanism includes a second electric telescopic rod (20), a first side block (21), a shielding frame (22), a second positioning rod (10), and a second side block (24). The fixed end of the second electric telescopic rod (20) is fixedly connected to one side of the bottom of the top plate (2). The telescopic end of the second electric telescopic rod (20) is fixedly connected to the top of the first side block (21). The two ends of the second positioning rod (10) are fixedly connected to the sides of the top plate (2) and the bottom plate (1) respectively. The second side block (24) is slidably sleeved on the second positioning rod (10). The sides of the first side block (21) and the second side block (24) are fixedly connected to the two sides of the same shielding frame (22) respectively. The shielding frame (22) covers the first detection mechanism.

5. A metal button detection device according to claim 4, characterized in that, The front side of the shielding frame (22) is provided with an observation window (23) to facilitate the observation of the button detection process, and an acrylic plate is provided on the inner wall of the observation window (23).

6. A metal button detection device according to claim 3, characterized in that, The outer side of the detection column (18) is fixed with a scale line (17) to facilitate the detection of button thickness.

7. A metal button detection device according to claim 1, characterized in that, Both sides of the base plate (1) are fixedly connected to mounting plates (4) for easy installation of the device, and both mounting plates (4) have multiple mounting holes.

8. A metal button detection device according to claim 1, characterized in that, The bottom of the top plate (2) is provided with a lighting lamp (6) to improve the visibility of the inspection personnel.

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