Color master batch aging detection equipment

Abstract

The utility model discloses color master batch aging detection equipment, and relates to the technical field of color master batch detection, the color master batch aging detection equipment comprises a shell mechanism, the front end of the shell mechanism is provided with a groove, and the interior of the groove is provided with two longitudinally arranged guide grooves in a linear array; according to the utility model, the guide strips and the guide grooves are matched for installation, the placement is stable and the operation is simple and convenient, the design of the grip enables the detection box to be taken and placed more easily, the sample replacement efficiency is improved, in addition, the universal wheels arranged on the equipment are convenient to move, the control screen is convenient to operate, and the operation is convenient. The emergency stop button guarantees safety, the overall design optimizes the equipment operation process, reduces the operation time and labor cost, improves the detection efficiency, and is more suitable for the modern production detection requirements.

Description

Technical Field

[0001] This utility model relates to the field of color masterbatch detection technology, specifically a color masterbatch aging detection device. Background Technology

[0002] Color masterbatch is a new type of special colorant for polymer materials, widely used in the production of plastic products, fibers, and other fields. In actual use, the aging performance of color masterbatch has a significant impact on product quality. Aging color masterbatch may exhibit problems such as color changes and decreased dispersibility, thus affecting the appearance and properties of the final product. An existing patent describes a color masterbatch aging detection device (patent publication number CN217931308U), which includes a supporting base plate and an L-shaped supporting vertical plate. The bottom surface of the L-shaped supporting vertical plate is fixedly connected to the supporting base plate. A feeding cylinder is embedded in the upper surface of the L-shaped supporting vertical plate. A supporting plate and a supporting short piece are fixedly connected to the left side of the L-shaped supporting vertical plate. A motor is fixedly connected to the bottom surface of the supporting plate. This type of color masterbatch aging test equipment uses a transmission rod that rotates under the action of transmission gear one and transmission gear two. The moving push plate slides intermittently under the action of the eccentric wheel, achieving the effect of timely and quantitative feeding of color masterbatch. This avoids overfeeding during testing, facilitates control of the amount of color masterbatch fed, and ensures the accuracy of color masterbatch testing. It solves the problem of inconvenient quantitative control and large detection errors in traditional color masterbatch aging tests.

[0003] Regarding the aforementioned technologies, the inventors believe that the following defects exist: Existing color masterbatch aging testing equipment has some shortcomings. Some equipment can only simulate a single aging environment, such as only performing thermal aging or light aging tests, and cannot comprehensively evaluate the aging performance of color masterbatch in complex real-world environments. Furthermore, some equipment does not place and fix color masterbatch samples in a reasonable manner during the testing process, which affects the accuracy of the test results. Therefore, we propose a color masterbatch aging testing equipment to solve the above-mentioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a color masterbatch aging testing device, which solves some of the deficiencies of existing color masterbatch aging testing devices. Some devices can only simulate a single aging environment, such as only performing thermal aging or light aging tests, and cannot comprehensively evaluate the aging performance of color masterbatch in complex real-world environments. In addition, some devices do not have reasonable methods for placing and fixing color masterbatch samples during the testing process, which affects the accuracy of the test results.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a color masterbatch aging detection device, including a shell mechanism, a groove is provided at the front end of the shell mechanism, two longitudinally arranged guide grooves are provided in a linear array inside the groove, and a heating component is fixedly connected in a linear array inside the groove.

[0006] The housing structure is also fixedly connected to a temperature measuring component with a temperature sensor structure. A guide bar is inserted into the guide groove. There are two guide bars, and a detection box is fixedly connected to the top surface of the two guide bars.

[0007] Preferably, a handle is fixedly connected to the front end face of the detection box, and a through hole is provided on the left side of the inside of the housing mechanism, into which a filter assembly is embedded.

[0008] Preferably, the filter assembly is provided in two locations, and the two filter assemblies are fixedly connected in a linear array to the left and right sides inside the housing mechanism.

[0009] Preferably, a servo motor is installed on the left side of the filter assembly, and a temperature control fan is installed on the right output shaft of the servo motor. The temperature control fan and the servo motor together form a temperature adjustment structure.

[0010] Preferably, a xenon lamp and an ultraviolet lamp are fixedly connected to the inner top surface of the housing mechanism, and both the xenon lamp and the ultraviolet lamp are located above the detection box.

[0011] Preferably, omnidirectional wheels are fixedly connected to the four corners of the bottom surface of the housing mechanism, and the housing mechanism and the omnidirectional wheels together form a movable structure, and a door assembly is also installed on the front surface of the housing mechanism.

[0012] Preferably, a cover plate assembly is hinged to the front opening of the housing mechanism, a control panel is fixedly connected to the front surface of the cover plate assembly, and an interface and an emergency stop button are also fixedly connected to the front surface of the cover plate assembly. A wire harness assembly is fixedly connected to the right side of the housing mechanism.

[0013] Beneficial effects

[0014] This invention provides a color masterbatch aging detection device. Compared with the prior art, it has the following advantages:

[0015] This masterbatch aging testing equipment, through heating components, xenon lamps, and ultraviolet lamps, can simultaneously simulate thermal aging and photo-aging environments, more closely resembling the complex environment in actual use of masterbatches. This allows the test results to better reflect the aging status of the masterbatches in practical applications, providing more reliable data support for product quality control. At the same time, the cooperation between the temperature measuring components and the heating components, as well as the temperature control fan and filter components for regulating and purifying the environment inside the chamber, further ensure the stability and cleanliness of the testing environment, effectively reducing errors and greatly improving testing accuracy.

[0016] This masterbatch aging testing equipment is installed with guide bars and guide grooves, ensuring stable placement and easy operation. The handle design makes it easier to pick up and put down the test box, improving sample replacement efficiency. In addition, the equipment is equipped with casters for easy movement, the control panel is easy to operate, and the emergency stop button ensures safety. The overall design optimizes the equipment operation process, reduces operation time and labor costs, improves testing efficiency, and is more adaptable to the testing needs of modern production. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the front side view of the aging detection equipment of this utility model in the open state;

[0018] Figure 2 This is a schematic diagram of the aging detection equipment of this utility model after some of its structure has been dismantled, showing a top-side view.

[0019] Figure 3 This is a schematic diagram of the combined structure of the aging detection equipment of this utility model;

[0020] Figure 4 This is a front view structural diagram of the aging detection equipment of this utility model;

[0021] Figure 5 This is a schematic diagram of the combined structure of the testing box and guide strip of the aging testing equipment of this utility model;

[0022] Figure 6 This is a schematic diagram of the left-side structure of the aging detection equipment of this utility model after it has been turned on.

[0023] In the diagram: 1. Housing mechanism; 101. Casters; 1011. Door assembly; 1012. Cover assembly; 1013. Control panel; 1014. Emergency stop button; 1015. Wiring harness assembly; 2. Guide groove; 201. Heating assembly; 2011. Temperature measuring assembly; 2012. Xenon lamp; 2013. Ultraviolet lamp; 3. Detection box; 301. Guide strip; 3011. Handle; 3012. Filter assembly; 3013. Servo motor; 3014. Temperature control fan. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6 The present invention provides a technical solution: a color masterbatch aging detection device, including a shell mechanism 1, a groove is provided at the front end of the shell mechanism 1, two longitudinally arranged guide grooves 2 are provided in a linear array inside the groove, and a heating component 201 is fixedly connected in a linear array inside the groove.

[0026] The temperature measuring component 2011 of the temperature sensor structure is also fixedly connected inside the housing mechanism 1. The guide bar 301 is inserted into the guide groove 2. There are two guide bars 301, and the top surfaces of the two guide bars 301 are also fixedly connected to the detection box 3.

[0027] The housing mechanism 1 has a guide groove 2 and a heating component 201 at the front end groove, and a temperature measuring component 2011 is installed inside. The guide groove 2 is connected to the test box 3 by a guide strip 301 inserted into it. This can realize the simulation of heating and aging environment, and monitor the temperature with the temperature measuring component 2011. The design of the guide strip 301 and the guide groove 2 facilitates the installation and positioning of the test box 3.

[0028] See Figures 1-2 A handle 3011 is fixedly connected to the front end face of the detection box 3, and a through hole is opened on the left side of the housing mechanism 1, and a filter assembly 3012 is embedded inside the through hole;

[0029] The front end of the test box 3 has a handle 3011 for easy handling. The left side of the housing mechanism 1 has a filter assembly 3012, which can filter air impurities to ensure a clean testing environment. The handle 3011 makes it easy to operate the test box 3.

[0030] See Figures 5-6 There are two filter assemblies 3012, and the two filter assemblies 3012 are fixedly connected in a linear array to the left and right sides inside the housing mechanism 1.

[0031] By symmetrically installing two filter assemblies 3012 inside the housing mechanism 1 on both sides, compared with a single filter, the air can be filtered more comprehensively and efficiently, further improving the cleanliness of the testing environment and ensuring that the test results are not interfered with by impurities.

[0032] See Figures 1-2A servo motor 3013 is installed on the left side of the filter assembly 3012, and a temperature control fan 3014 is installed on the right output shaft of the servo motor 3013. The temperature control fan 3014 and the servo motor 3013 together form a temperature adjustment structure.

[0033] The servo motor 3013 on the left side of the filter assembly 3012 drives the temperature control fan 3014. The temperature adjustment structure formed by the two can make the temperature inside the chamber more uniform, avoid local temperature differences from affecting the test results, and accurately control the test environment temperature.

[0034] See Figures 3-5 A xenon lamp 2012 and an ultraviolet lamp 2013 are fixedly connected to the top surface inside the housing mechanism 1. Both the xenon lamp 2012 and the ultraviolet lamp 2013 are located above the detection box 3.

[0035] The xenon lamp 2012 and ultraviolet lamp 2013 located at the top of the housing mechanism 1 above the test chamber 3 can provide different lighting conditions to simulate the photoaging environment. Combined with the heating component 201, it can realize the simulation of various aging environments and comprehensively test the aging performance of the masterbatch.

[0036] See Figures 1-3 Universal wheels 101 are fixedly connected to the four corners of the bottom surface of the housing mechanism 1. The housing mechanism 1 and the universal wheels 101 together form a moving structure, and a door assembly 1011 is also installed on the front surface of the housing mechanism 1.

[0037] The housing mechanism 1 has casters 101 at the four corners of the bottom to form a movable structure, and a front door assembly 1011 to facilitate the movement of the equipment. The door assembly 1011 facilitates the opening and closing of the equipment, protects the internal components and blocks external interference.

[0038] See Figures 2-4 A cover plate assembly 1012 is hinged to the front opening of the housing mechanism 1. A control panel 1013 is fixedly connected to the front surface of the cover plate assembly 1012. An interface and an emergency stop button 1014 are also fixedly connected to the front surface of the cover plate assembly 1012. A wire harness assembly 1015 is fixedly connected to the right side of the housing mechanism 1.

[0039] The cover assembly 1012 is hinged to the front end of the housing mechanism 1. The cover assembly 1012 has a control panel 1013, an interface and an emergency stop button 1014, and a wiring harness assembly 1015 on the right side. The control panel 1013 is used to operate and display equipment information, the interface facilitates connection to external devices, the emergency stop button 1014 ensures safety, and the wiring harness assembly 1015 is responsible for the connection and organization of the internal wiring of the equipment.

[0040] During operation, the operator first moves the equipment to a suitable working position using the casters 101 at the four corners of the bottom. The casters 101 allow the equipment to be moved flexibly between different sites, making it easy to adjust the site according to the actual testing needs. After the position is determined, if it is necessary to fix the equipment, the casters 101 can be braked to prevent the equipment from sliding during the testing process.

[0041] Open the door assembly 1011 at the front of the housing mechanism 1. The door assembly 1011 provides a channel for the insertion and removal of the test box 3. Then, the operator holds the handle 3011 on the test box 3 and aligns the guide strip 301 at the front of the test box 3 with the guide groove 2 in the groove at the front of the housing mechanism 1. The test box 3 is slowly inserted into the groove. The cooperation between the guide strip 301 and the guide groove 2 plays a role in precise positioning and stable installation, ensuring that the test box 3 can be accurately installed on the housing mechanism 1.

[0042] The masterbatch sample to be tested is placed inside the testing chamber 3, and then the chamber door assembly 1011 is closed to ensure a relatively sealed testing environment and reduce interference from external factors on the test results. The operator uses the control panel 1013 on the front cover assembly 1012 of the housing mechanism 1 to set various parameters required for the test, such as temperature, light intensity, and testing time. The control panel 1013, as an important human-machine interface, is intuitive and convenient to operate, allowing the operator to make precise settings according to specific testing requirements.

[0043] After the settings are completed, press the start button on the control panel 1013 and the device will start running. If thermal aging simulation is required, the heating component 201 will start working. The heating component 201 is fixed in a linear array in the groove of the housing mechanism 1. Its heating element starts to heat up, and the heat generated is gradually transferred to the test chamber 3 through heat conduction, so that the temperature inside the test chamber 3 gradually increases.

[0044] Meanwhile, the temperature measuring component 2011 begins to monitor the temperature inside the testing chamber 3 in real time. The temperature measuring component 2011 transmits the detected temperature data to the control system (integrated on the back of the control panel 1013). The control system compares the actual temperature with the set temperature. If the actual temperature is lower than the set temperature, the control system increases the power of the heating component 201 to raise the temperature; if the actual temperature is higher than the set temperature, the control system reduces the power of the heating component 201, thereby achieving precise control of the temperature inside the testing chamber 3 and ensuring the stability of the thermal aging environment.

[0045] To simulate photoaging, the control system simultaneously activates the xenon lamp 2012 and the ultraviolet lamp 2013 located at the top of the housing 1 and above the detection box 3. The xenon lamp 2012 emits full-spectrum light close to natural light, simulating the visible light portion of the natural environment; the ultraviolet lamp 2013 emits ultraviolet light of a specific wavelength, simulating ultraviolet radiation in sunlight. The combination of these two lamps can more comprehensively simulate the lighting conditions experienced by the masterbatch in the natural environment.

[0046] When light shines on the color masterbatch sample inside the test chamber 3, the color masterbatch sample will age under the action of light over time. The operator can adjust the light intensity and irradiation time of the xenon lamp 2012 and the ultraviolet lamp 2013 through the control panel 1013 to simulate different light environments according to actual needs.

[0047] During the heating and light exposure process, in order to ensure the uniformity of temperature inside the test chamber 3, the servo motor 3013 starts to work. The servo motor 3013 drives the temperature control fan 3014 to rotate. The temperature control fan 3014 circulates the hot air generated by the heating component 201 inside the test chamber 3. During the flow of hot air, the temperature of various parts inside the test chamber 3 gradually becomes more uniform, avoiding local overheating or underheating, thereby improving the accuracy of the test results.

[0048] At the same time, the filter assembly 3012 begins to filter the air inside the test chamber 3. The filter assembly 3012 is installed on the left and right sides inside the housing mechanism 1. When the air circulates inside the test chamber 3, it will pass through the filter assembly 3012. The filter assembly 3012 can effectively intercept dust, particles and other impurities in the air, preventing these impurities from adhering to the color masterbatch sample and affecting the test results. Through continuous air filtration, the cleanliness of the test environment is guaranteed.

[0049] During the entire testing process, if any sudden abnormal situation occurs, such as equipment overheating or circuit failure, the operator can immediately press the emergency stop button 1014 on the cover assembly 1012. The emergency stop button 1014 will trigger the emergency stop mechanism of the equipment, quickly cut off the power supply to the equipment, and stop all running components such as the heating assembly 201, xenon lamp 2012, ultraviolet lamp 2013, and servo motor 3013 from working, thereby ensuring the safety of the operator and the integrity of the equipment.

[0050] When the preset testing time is reached, the equipment will automatically stop running. The operator will open the door assembly 1011 again and use the handle 3011 to take the test box 3 out of the housing mechanism 1. At this time, the color masterbatch sample has completed the aging process in the simulated aging environment. The operator can then perform subsequent performance testing and analysis on the sample, such as color change testing and physical performance testing, to evaluate the aging performance of the color masterbatch.

[0051] In summary, this device, by incorporating the housing mechanism 1, can be used as an overall support structure.

[0052] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. A color masterbatch aging detection device, comprising a housing mechanism (1), characterized in that: The front end of the housing mechanism (1) is provided with a groove, and two longitudinally arranged guide grooves (2) are provided in a straight line array inside the groove. A heating component (201) is also fixedly connected in a straight line array inside the groove. The housing mechanism (1) is also fixedly connected to a temperature measuring component (2011) with a temperature sensor structure. A guide bar (301) is inserted into the guide groove (2). There are two guide bars (301), and a detection box (3) is fixedly connected to the top surface of the two guide bars (301).

2. The color masterbatch aging detection equipment according to claim 1, characterized in that: A handle (3011) is fixedly connected to the front end face of the detection box (3), and a through hole is provided on the left side of the housing mechanism (1), and a filter assembly (3012) is embedded inside the through hole.

3. The color masterbatch aging detection equipment according to claim 2, characterized in that: The filter assembly (3012) is provided in two places, and the two filter assemblies (3012) are fixedly connected in a straight line array to the left and right sides inside the housing mechanism (1).

4. The color masterbatch aging detection equipment according to claim 3, characterized in that: A servo motor (3013) is installed on the left side of the filter assembly (3012), and a temperature control fan (3014) is installed on the right output shaft of the servo motor (3013). The temperature control fan (3014) and the servo motor (3013) together form a temperature adjustment structure.

5. The color masterbatch aging detection equipment according to claim 1, characterized in that: A xenon lamp (2012) and an ultraviolet lamp (2013) are fixedly connected to the inner top surface of the housing mechanism (1). Both the xenon lamp (2012) and the ultraviolet lamp (2013) are located above the detection box (3).

6. The color masterbatch aging detection equipment according to claim 1, characterized in that: The bottom end face of the housing mechanism (1) is fixedly connected with four corners of the universal wheels (101). The housing mechanism (1) and the universal wheels (101) together form a moving structure, and a door assembly (1011) is also installed on the front end face of the housing mechanism (1).

7. The color masterbatch aging detection equipment according to claim 1, characterized in that: A cover plate assembly (1012) is hinged to the front opening of the housing mechanism (1). A control panel (1013) is fixedly connected to the front surface of the cover plate assembly (1012). An interface and an emergency stop button (1014) are also fixedly connected to the front surface of the cover plate assembly (1012). A wire harness assembly (1015) is fixedly connected to the right side of the housing mechanism (1).

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