Powder coating device for cable production

By designing the structure of the powder box, rotating wheel, powder shaking component, and cleaning component of the cable production powder coating device, the problem of uneven powder coating caused by voids inside the powder box was solved, achieving uniform powder coating on the cable surface and improving the quality of cable production.

CN224263856UActive Publication Date: 2026-05-19SHENGDONG CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENGDONG CABLE CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In current cable production, friction causes voids in the powder coating material inside the powder box, resulting in uneven powder coating on the cable surface.

Method used

A powder coating device for cable production was designed, including a powder box, a rotary wheel, a powder shaking component, a cleaning component, a collection component, and a dust removal component. The device shakes the powder to ensure it makes full contact with the cable surface and cleans and collects the dust to ensure uniform powder coating.

Benefits of technology

This method achieves uniform coating of powder on the cable surface, improves the quality and uniformity of cable powder coating, and reduces uneven coating caused by powder voids.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cable processing, and particularly relates to a powder coating device for cable production, which comprises a powder box. The inner side wall of the powder box is rotationally connected with a rotating wheel; a pair of rotating wheels are symmetrically arranged on the inner side wall of the powder box; a powder shaking assembly is arranged at the bottom of the powder box; the powder box is provided with a shaking assembly through a powder shaking assembly; a cleaning assembly is arranged on the side wall of the powder box; the powder box is provided with a collecting assembly through a cleaning assembly; a fixing assembly is arranged on the side wall of the powder box; according to the step, a uniform powder coating structure for the cable is formed by arranging a powder box, a rotating wheel, a powder shaking assembly, a shaking assembly, a sweeping assembly, a collecting assembly and an ash discharging assembly, the function that powder in the powder box is shaken to make the powder fully make contact with the surface of the cable is achieved, and the situation that due to the fact that cavities appear in the powder box, the powder makes contact with the cable unevenly is solved; and the cable powder coating uniformity is improved, and the cable powder coating production quality is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cable processing technology, specifically a cable production powder coating device. Background Technology

[0002] A cable is a combination of wires used to transmit electrical energy or signals. Its structure consists of a conductor, an insulation layer, and an outer sheath.

[0003] Some cables require powder coating during production. The purpose of this process is to coat the cable surface with a layer of powder to improve the cable's performance and lifespan. Commonly used powder coating materials include talc powder, graphite powder, PVC resin powder, and other materials. Powder coating methods include manual powder coating, mechanical powder coating, and electrostatic powder coating. Mechanical powder coating involves passing the cable through a powder box so that the powder coating material adheres to the cable surface.

[0004] In existing cable production powder coating technology, when the cable passes through the powder box and the powder material adheres to the cable surface, the powder material may develop voids due to friction, resulting in uneven powder coating on the cable surface.

[0005] Therefore, this utility model provides a powder coating device for cable production. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A cable production powder coating device of this utility model includes a powder box; a rotating wheel is rotatably connected to the inner wall of the powder box; a pair of rotating wheels are arranged symmetrically on the inner wall of the powder box; a powder-shaking component is provided at the bottom of the powder box; a shaking component is provided through the powder-shaking component in the powder box; a cleaning component is provided on the side wall of the powder box; a collecting component is provided through the cleaning component in the powder box; a fixing component is provided on the side wall of the powder box; and a dust removal component is provided through the cleaning component in the powder box. This step, through the arrangement of the powder box, rotating wheel, powder-shaking component, shaking component, cleaning component, collecting component, and dust removal component, forms a uniform cable powder coating structure, realizing the function of shaking the powder inside the powder box to ensure full contact with the cable surface, solving the problem of uneven contact between the powder and the cable caused by voids inside the powder box, improving the uniformity of cable powder coating, and improving the quality of cable powder coating production.

[0008] Preferably, the powder-shaking assembly includes a rubber ring, a powder plate, a fixing rod, and a shaking plate; the rubber ring is fixedly connected to the inner wall of the powder box near the bottom; the powder plate is fixedly connected to the inner wall of the rubber ring; the fixing rod is fixedly connected to the top of the powder plate; multiple sets of fixing rods are arranged symmetrically on the top of the powder plate; the shaking plate is fixedly connected to the top of the fixing rod. This step, through the arrangement of the rubber ring, powder plate, fixing rod, and shaking plate, forms a powder-shaking structure, realizing the function of shaking the powder inside the powder box, solving the problem of voids appearing in the middle of the powder due to excessive friction between powder particles, improving the uniformity of powder placement inside the powder box, and reducing uneven powder coating caused by voids in the powder during cable coating.

[0009] Preferably, the shaking assembly includes a first servo motor, a rotating shaft, a first fixed plate, a turntable, and a connecting rod; the first servo motor is fixedly connected to the outer wall of the powder box near the rubber ring; the rotating shaft is fixedly connected to the transmission end of the first servo motor; the first fixed plate is fixedly connected to the inner wall of the powder box near the rotating shaft; the first fixed plate is rotatably connected to the rotating shaft; the turntable is fixedly connected to the end of the rotating shaft away from the first servo motor; one end of the connecting rod is rotatably connected to the side wall of the turntable away from the rotating shaft; the other end of the connecting rod is hinged to the bottom of the powder plate; this step, through the arrangement of the first servo motor, rotating shaft, first fixed plate, turntable, and connecting rod, forms a powder plate shaking structure, realizing the function of shaking the powder plate, improving the convenience of powder shaking, improving the stability of the rotating shaft during rotation, and improving the uniformity of powder coating on the cable surface.

[0010] Preferably, the cleaning assembly includes a guide plate, a fixed frame, a rotating frame, a brush, and a second servo motor. The guide plate is fixedly connected to the side wall of the powder box. A pair of guide plates are arranged symmetrically on the side wall of the powder box. The fixed frame is fixedly connected to the top of the guide plate away from the powder box. A pair of fixed frames are arranged symmetrically on the top of the guide plate. The rotating frame is rotatably connected to the middle of the pair of fixed frames. The second servo motor is fixedly connected to the bottom of the guide plate away from the fixed frame. The brush is fixedly connected to the inner side wall of the rotating frame. Multiple sets of brushes are arranged on the inner side wall of the rotating frame and are evenly distributed on the inner side wall of the rotating frame. The second servo motor is rotatably connected to the rotating frame through gears. This step, through the arrangement of the guide plate, fixed frame, rotating frame, brush, and second servo motor, forms a cable surface cleaning structure, realizing the function of cleaning the cable surface, solving the problem of dust or foreign matter adhering to the cable surface and causing dirt, improving the cleanliness of the cable surface, and reducing the problem of uneven powder coating caused by cable surface dirt.

[0011] Preferably, the ash removal component includes a channel and a baffle; the channel is opened in the middle of the guide plate; a pair of channels are provided in the middle of the guide plate; the baffle is fixedly connected to the bottom of the guide plate near the channel; this step, through the setting of the channel and the baffle, forms a dust falling guide structure, which improves the convenience of dust or foreign object collection and reduces the situation of dust or foreign objects entering the powder box.

[0012] Preferably, the collecting component includes a connecting rod and a collecting box; the connecting rod is fixedly connected to the bottom of the guide plate away from the fixing frame; multiple sets of connecting rods are arranged symmetrically at the bottom of the guide plate; the inner sidewall of the collecting box is fixedly connected to the ends of the multiple sets of connecting rods away from the guide plate; this step, through the arrangement of the connecting rod and the collecting box, forms a dust collecting structure, realizing the function of collecting swept dust and improving the convenience of collecting dust or foreign objects swept by the brush.

[0013] Preferably, the fixing component includes a second fixing plate; the second fixing plate is fixedly connected to the side wall of the powder box; a pair of second fixing plates are provided on the side wall of the powder box and are symmetrically arranged; a fastening bolt is provided in the middle of the second fixing plate, and the device is fixed by the fastening bolt, which improves the stability of the device during operation and reduces the possibility of the device falling off during operation.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The cable production powder coating device of this utility model, through the arrangement of powder box, rotating wheel, powder shaking component, shaking component, cleaning component, collection component and ash removal component, forms a uniform cable powder coating structure, realizes the function of shaking the powder inside the powder box to make it fully contact the cable surface, solves the problem of uneven contact between powder and cable caused by voids in the powder box, improves the uniformity of cable powder coating, and improves the quality of cable powder coating production.

[0016] 2. The cable production powder coating device of this utility model, through the arrangement of rubber ring, powder plate, fixing rod and shaking plate, forms a powder shaking structure, which realizes the function of shaking the powder inside the powder box, solves the problem of voids in the middle of the powder due to excessive friction between powders, improves the uniformity of powder when placed inside the powder box, and reduces the uneven powder coating caused by voids in the powder during cable coating. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a perspective view of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the powder plate and the first servo motor in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the brush and the collection box in this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the baffle and guide plate in this utility model;

[0022] In the diagram: 1. Powder box; 11. Rotary wheel; 12. Rubber ring; 13. Powder plate; 14. Fixing rod; 15. Shaking plate; 2. First servo motor; 21. Rotating shaft; 22. First fixing plate; 23. Turntable; 24. Connecting rod; 3. Guide plate; 31. Fixing frame; 32. Rotating frame; 33. Brush; 34. Second servo motor; 4. Connecting rod; 41. Collection box; 5. Through groove; 51. Baffle; 6. Second fixing plate. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figures 1 to 4 As shown in the figure, a cable production powder coating device according to an embodiment of the present invention includes a powder box 1; a rotating wheel 11 is rotatably connected to the inner side wall of the powder box 1; a pair of rotating wheels 11 are arranged symmetrically on the inner side wall of the powder box 1; a powder shaking component is provided at the bottom of the powder box 1; a shaking component is provided in the powder box 1 through the powder shaking component; a cleaning component is provided on the side wall of the powder box 1; a collecting component is provided in the powder box 1 through the cleaning component; a fixing component is provided on the side wall of the powder box 1; and a dust removal component is provided in the powder box 1 through the cleaning component. In operation, the cable to be coated is placed into the powder box 1 and wound around the outer side wall of the pair of rotating wheels 11. The cable is moved by a traction device to place powder into the powder box 1, and the powder shaking component shakes the powder. The moving component shakes the powder inside the powder box 1, causing the powder to adhere evenly to the cable surface. Before the cable enters the powder box 1, the cleaning component cleans the cable surface, and the collecting component and ash removal component collect the swept-off dust or foreign objects. This step, through the setting of powder box 1, rotating wheel 11, powder shaking component, shaking component, cleaning component, collecting component and ash removal component, forms a uniform powder coating structure for the cable. It realizes the function of shaking the powder inside the powder box 1 to make it fully contact the cable surface, solves the problem of uneven contact between the powder and the cable caused by voids in the powder box 1, improves the uniformity of cable powder coating, and improves the quality of cable powder coating production.

[0025] like Figure 2As shown, the powder shaking assembly includes a rubber ring 12, a powder plate 13, a fixing rod 14, and a shaking plate 15. The rubber ring 12 is fixedly connected to the inner wall of the powder box 1 near the bottom. The powder plate 13 is fixedly connected to the inner wall of the rubber ring 12. The fixing rod 14 is fixedly connected to the top of the powder plate 13. Multiple sets of fixing rods 14 are arranged symmetrically on the top of the powder plate 13. The shaking plate 15 is fixedly connected to the top of the fixing rod 14. During operation, the powder is placed on the top of the powder plate 13, and the shaking assembly drives the powder plate 13 to shake up and down. The rubber ring 12 shakes the top and bottom of the powder plate 13. When the powder plate 13 shakes up and down, it drives the fixing rod 14 and the shaking plate 15 to move up and down, causing the powder inside the powder box 1 to jump, reducing the occurrence of voids inside the powder. This step, through the setting of the rubber ring 12, powder plate 13, fixing rod 14 and shaking plate 15, forms a powder shaking structure, which realizes the function of shaking the powder inside the powder box 1, solving the problem of voids in the middle of the powder caused by excessive friction between powders, improving the uniformity of powder when placed inside the powder box 1, and reducing the uneven powder coating caused by voids in the powder when coating cables.

[0026] like Figure 2 As shown, the vibration assembly includes a first servo motor 2, a rotating shaft 21, a first fixed plate 22, a turntable 23, and a connecting rod 24. The first servo motor 2 is fixedly connected to the outer wall of the powder box 1 near the rubber ring 12. The rotating shaft 21 is fixedly connected to the transmission end of the first servo motor 2. The first fixed plate 22 is fixedly connected to the inner wall of the powder box 1 near the rotating shaft 21. The first fixed plate 22 is rotatably connected to the rotating shaft 21. The turntable 23 is fixedly connected to the end of the rotating shaft 21 away from the first servo motor 2. One end of the connecting rod 24 is rotatably connected to the side wall of the turntable 23 away from the rotating shaft 21. The other end of the connecting rod 24 is hinged to the powder plate 13. Bottom; During operation, the first servo motor 2 is started, which drives the rotating shaft 21 and the turntable 23 to rotate. The turntable 23 drives the connecting rod 24 to swing up and down, and the connecting rod 24 drives the powder plate 13 to shake. The first fixed plate 22 supports the rotating shaft 21. This step, through the arrangement of the first servo motor 2, the rotating shaft 21, the first fixed plate 22, the turntable 23 and the connecting rod 24, forms the shaking structure of the powder plate 13, realizing the function of shaking the powder plate 13, improving the convenience of shaking the powder plate 13, improving the stability of the rotating shaft 21 when rotating, and improving the uniformity of powder coating on the cable surface.

[0027] like Figure 1 , Figure 3 and Figure 4As shown, the cleaning assembly includes a guide plate 3, a fixed frame 31, a rotating frame 32, a brush 33, and a second servo motor 34. The guide plate 3 is fixedly connected to the side wall of the powder box 1. A pair of guide plates 3 are arranged symmetrically on the side wall of the powder box 1. The fixed frame 31 is fixedly connected to the top of the guide plate 3 away from the powder box 1. A pair of fixed frames 31 are arranged symmetrically on the top of the guide plate 3. The rotating frame 32 is rotatably connected to the middle of the pair of fixed frames 31. The second servo motor 34 is fixedly connected to the bottom of the guide plate 3 away from the fixed frame 31. The brush 33 is fixedly connected to the inner side wall of the rotating frame 32. Multiple sets of brushes 33 are arranged on the inner side wall of the rotating frame 32 and are evenly distributed on the inner side wall of the rotating frame 32. The second servo motor 34 is connected to the guide plate 3 via gears. The rotating frame 32 is rotatably connected. During operation, the cable passes through the fixed frame 31 and the rotating frame 32 into the powder box 1. The second servo motor 34 is started, and the second servo motor 34 drives the rotating frame 32 to rotate in the middle of the pair of fixed frames 31. The rotating frame 32 drives the brush 33 to rotate and clean the cable surface, sweeping off the dust or foreign objects adhering to the cable surface. This step, through the arrangement of the guide plate 3, fixed frame 31, rotating frame 32, brush 33 and second servo motor 34, forms a cable surface cleaning structure, realizing the function of cleaning the cable surface, solving the problem of dust or foreign objects adhering to the cable surface and causing dirt, improving the cleanliness of the cable surface, and reducing the problem of uneven powder coating caused by cable surface dirt.

[0028] like Figure 4 As shown, the dust removal assembly includes a channel 5 and a baffle 51; the channel 5 is opened in the middle of the guide plate 3; a pair of channels 5 are provided in the middle of the guide plate 3; the baffle 51 is fixedly connected to the bottom of the guide plate 3 near the channel 5; during operation, the dust swept off by the brush 33 falls through the channel 5 into the collection assembly, and the baffle 51 blocks and guides the falling dust or foreign objects; this step, through the setting of the channel 5 and the baffle 51, forms a dust falling guide structure, which improves the convenience of dust or foreign object collection and reduces the situation of dust or foreign objects entering the powder box 1.

[0029] like Figure 3 As shown, the collection assembly includes a connecting rod 4 and a collection box 41. The connecting rod 4 is fixedly connected to the bottom of the guide plate 3 away from the fixing frame 31. Multiple sets of connecting rods 4 are arranged symmetrically at the bottom of the guide plate 3. The inner wall of the collection box 41 is fixedly connected to the ends of the multiple sets of connecting rods 4 away from the guide plate 3. During operation, the dust swept off by the brush 33 falls through the through groove 5 and into the collection box 41 for collection. The connecting rod 4 serves to connect the guide plate 3 and the collection box 41. This step, through the arrangement of the connecting rod 4 and the collection box 41, forms a dust collection structure, realizing the function of collecting the swept dust and improving the convenience of collecting the dust or foreign objects swept off by the brush 33.

[0030] like Figure 1As shown, the fixing component includes a second fixing plate 6; the second fixing plate 6 is fixedly connected to the side wall of the powder box 1; a pair of second fixing plates 6 are provided on the side wall of the powder box 1 and are arranged symmetrically; during operation, a fastening bolt is provided in the middle of the second fixing plate 6, and the device is fixed by the fastening bolt, which improves the stability of the device during operation and reduces the possibility of the device falling off during operation.

[0031] During operation, the cable to be coated with powder is placed into the powder box 1 and wound around the outer wall of a pair of rotating wheels 11. The cable is moved by a traction device, and powder is placed into the powder box 1. The powder shaking component shakes the powder inside the powder box 1 under the action of the shaking component, so that the powder adheres evenly to the surface of the cable. Before the cable enters the powder box 1, the cleaning component cleans the surface of the cable, and the collection component and dust removal component collect the swept dust or foreign objects. The powder is placed on top of the powder plate 13, and the shaking component drives the powder plate 13 to shake up and down. The rubber ring 12 seals the top and bottom of the powder plate 13. When the powder plate 13 shakes up and down, it drives the fixed rod 14 and the shaking plate 15 to move up and down, causing the powder inside the powder box 1 to jump, reducing the possibility of voids in the powder. The first servo motor 2 is started, which drives the rotating shaft 21 and the turntable 23 to rotate. The turntable 23 drives the connecting rod 24 to swing up and down. The connecting rod 24 causes the powder plate 13 to vibrate, and the first fixed plate 22 supports the rotating shaft 21. The cable passes through the fixed frame 31 and the rotating frame 32 into the powder box 1. The second servo motor 34 is started, and the second servo motor 34 drives the rotating frame 32 to rotate in the middle of the pair of fixed frames 31. The rotating frame 32 drives the brush 33 to rotate and clean the surface of the cable, sweeping off the dust or foreign objects adhering to the surface of the cable. The dust swept off by the brush 33 falls into the collection assembly through the through groove 5. The baffle 51 blocks and guides the falling dust or foreign objects. The dust swept off by the brush 33 falls into the collection box 41 through the through groove 5 for collection. The connecting rod 4 connects the guide plate 3 and the collection box 41. The second fixed plate 6 has a fastening bolt in the middle, which fixes the device and improves the stability of the device during operation, reducing the possibility of the device falling off during operation.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cable production powder coating device, comprising a powder box (1); characterized in that: The powder box (1) is rotatably connected to the inner wall of the powder box (1); a pair of the rotating wheels (11) are provided on the inner wall of the powder box (1) and are arranged symmetrically; the powder box (1) is provided with a powder shaking component at the bottom; the powder box (1) is provided with a shaking component through the powder shaking component; the powder box (1) is provided with a cleaning component on the side wall; the powder box (1) is provided with a collection component through the cleaning component; the powder box (1) is provided with a fixing component on the side wall; the powder box (1) is provided with a dust removal component through the cleaning component.

2. The cable production powder coating device according to claim 1, characterized in that: The powder shaking assembly includes a rubber ring (12), a powder plate (13), a fixing rod (14), and a shaking plate (15); the rubber ring (12) is fixedly connected to the inner wall of the powder box (1) near the bottom; the powder plate (13) is fixedly connected to the inner wall of the rubber ring (12); the fixing rod (14) is fixedly connected to the top of the powder plate (13); multiple sets of fixing rods (14) are provided on the top of the powder plate (13) and are arranged symmetrically; the shaking plate (15) is fixedly connected to the top of the fixing rod (14).

3. The cable production powder coating device according to claim 2, characterized in that: The shaking assembly includes a first servo motor (2), a rotating shaft (21), a first fixed plate (22), a turntable (23), and a connecting rod (24); the first servo motor (2) is fixedly connected to the outer wall of the powder box (1) near the rubber ring (12); the rotating shaft (21) is fixedly connected to the transmission end of the first servo motor (2); the first fixed plate (22) is fixedly connected to the inner wall of the powder box (1) near the rotating shaft (21); the first fixed plate (22) is rotatably connected to the rotating shaft (21); the turntable (23) is fixedly connected to the end of the rotating shaft (21) away from the first servo motor (2); one end of the connecting rod (24) is rotatably connected to the side wall of the turntable (23) away from the rotating shaft (21); the other end of the connecting rod (24) is hinged to the bottom of the powder plate (13).

4. The cable production powder coating device according to claim 1, characterized in that: The cleaning assembly includes a guide plate (3), a fixed frame (31), a rotating frame (32), a brush (33), and a second servo motor (34). The guide plate (3) is fixedly connected to the side wall of the powder box (1). A pair of guide plates (3) are provided on the side wall of the powder box (1) and are arranged symmetrically. The fixed frame (31) is fixedly connected to the top of the guide plate (3) away from the powder box (1). A pair of fixed frames (31) are provided on the top of the guide plate (3) and are arranged symmetrically. The rotating frame (32) is rotatably connected to the middle of the pair of fixed frames (31). The second servo motor (34) is fixedly connected to the bottom of the guide plate (3) away from the fixed frame (31). The brush (33) is fixedly connected to the inner side wall of the rotating frame (32). Multiple sets of brushes (33) are provided on the inner side wall of the rotating frame (32) and are evenly distributed on the inner side wall of the rotating frame (32). The second servo motor (34) is rotatably connected to the rotating frame (32) through gears.

5. A cable production powder coating device according to claim 4, characterized in that: The ash removal assembly includes a through groove (5) and a baffle (51); the through groove (5) is opened in the middle of the guide plate (3); a pair of through grooves (5) are provided in the middle of the guide plate (3); the baffle (51) is fixedly connected to the bottom of the guide plate (3) near the through groove (5).

6. A cable production powder coating device according to claim 4, characterized in that: The collection assembly includes a connecting rod (4) and a collection box (41); the connecting rod (4) is fixedly connected to the bottom of the guide plate (3) away from the fixing frame (31); multiple sets of the connecting rod (4) are arranged symmetrically at the bottom of the guide plate (3); the inner wall of the collection box (41) is fixedly connected to the ends of the multiple sets of connecting rods (4) away from the guide plate (3).

7. A cable production powder coating device according to claim 1, characterized in that: The fixing component includes a second fixing plate (6); the second fixing plate (6) is fixedly connected to the side wall of the powder box (1); a pair of second fixing plates (6) are provided on the side wall of the powder box (1) and are arranged symmetrically.