Surface cleaning device for ceramic machining
By designing a surface cleaning device for ceramic processing that combines a rotating table and a clamping plate, the problems of low cleaning efficiency and damage to ceramics are solved, achieving all-round cleaning and drying integration, which is suitable for the ceramic processing field.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI BAOQING CERAMICS CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-22
AI Technical Summary
Existing ceramic cleaning equipment is inefficient, has poor cleaning effect on irregularly shaped ceramic parts, lacks drying function, and requires repeated handling, increasing the probability of damage.
Design a surface cleaning device for ceramic processing, which combines a rotating table and a clamping plate with a spray head and an air outlet to achieve all-round cleaning and drying in one go, avoiding cleaning dead corners and damage during handling.
It achieves efficient cleaning of irregularly shaped ceramics, avoids cleaning dead corners, reduces the probability of damage to ceramic products, and realizes integrated cleaning and drying.
Smart Images

Figure CN224265864U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic processing technology, specifically to a surface cleaning device for ceramic processing. Background Technology
[0002] Ceramics are materials made from natural inorganic substances through processing, shaping, and sintering. They are typically composed of inorganic substances such as oxides, carbides, and nitrides. After high-temperature processing, they form a hard and dense structure. After firing, ceramic products often have dust, oil stains, or residual glaze adhering to their surface. Traditional cleaning methods mostly involve manual water washing, which suffers from low efficiency, uneven cleaning, easy breakage, and water waste. Existing cleaning equipment mostly uses high-pressure spraying, which has high cleaning efficiency but poor cleaning effect on irregularly shaped ceramic parts and lacks drying function. After cleaning, the cleaned ceramic products need to be transported to a drying area for drying. However, the repeated handling of ceramic products increases the probability of damage. To address the above problems, the inventor proposes a surface cleaning device for ceramic processing to solve these issues. Utility Model Content
[0003] To address the problems of residual cleaning dead zones and the inability to integrate cleaning and drying during ceramic surface cleaning, which necessitates repeated handling of ceramic products and increases the probability of damage, the present invention aims to provide a surface cleaning device for ceramic processing.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a surface cleaning device for ceramic processing, comprising a cleaning tank, a water storage chamber fixedly connected to the bottom surface of the cleaning tank, a base fixedly connected to the inner bottom wall of the cleaning tank, a rotating platform rotatably connected to the top surface of the base, a first gear disposed inside the rotating platform, a motor disposed on the top surface of the base and inside the rotating platform, a second gear fixedly connected to the output shaft end of the motor, the second gear corresponding to and meshing with the first gear, a stepped groove disposed on the top surface of the rotating platform, an adjustable slider disposed within the stepped groove, a protruding plate fixedly connected to the top surface of the slider, a clamping plate fixedly connected to the side wall of the protruding plate, a protrusion fixedly connected to the side wall of the slider, a fastening bolt inserted through the side wall of the protrusion, first cavity plates disposed on both sides of the rotating platform, spray heads fixedly connected through the side walls of the first cavity plates, a second cavity plate disposed on the side of the rotating platform facing away from the opening of the cleaning tank, and an air outlet fixedly connected through the side wall of the second cavity plate.
[0005] Preferably, the motor housing is fixedly connected to the side wall of the base, a rotating shaft is fixedly connected to the middle of the side wall of the first gear, the bottom end of the rotating shaft is rotatably connected to the base, and a boss is fixedly connected to the top end of the rotating shaft. The top surface of the boss is fixedly connected to the inner top wall of the rotating platform. The rotating platform is used to support ceramic products. When the motor is started, the second gear rotates under the action of the motor output shaft. Through the meshing of the second gear and the first gear, the rotating shaft can rotate, and thus the rotating platform can rotate through the boss. The machine uses a waterproof motor, and the first and second gears are made of stainless steel to prevent water corrosion. The slider has a stepped cross-section and is located in a stepped groove. The slider is slidably connected to the stepped groove and can move within it. There are four stepped grooves arranged in an array around the axis of the rotating platform. Each of the four stepped grooves has a clamping plate to clamp and fix the ceramic product placed on the rotating platform from all four sides, preventing it from falling off as the platform rotates.
[0006] Preferably, the protrusion is located outside the stepped groove, the head of the fastening bolt is located inside the large opening of the stepped groove, and the head of the fastening bolt mates with the large opening of the stepped groove. The shank of the fastening bolt is located inside the small opening of the stepped groove, and the shank of the fastening bolt mates with the small opening of the stepped groove. A nut is threaded onto the side wall of the fastening bolt. After adjusting the position of the slider to clamp and limit the ceramic product on the rotating table, the nut is tightened. Through the interaction between the nut and the fastening bolt, the protrusion is limited. The slider can then limit the adjusted clamping plate to prevent further movement during adjustment. In the event of a subsequent shift in the clamping plate, a first connecting plate is fixedly connected to the side of the first cavity plate facing away from the spray head. The side of the first connecting plate away from the first cavity plate is fixedly connected to the inner wall of the cleaning tank. A water supply pipe is inserted and fixedly connected to the top surface of the first cavity plate. A water supply connector is inserted and fixedly connected to the upper part of the side wall of the cleaning tank. The water supply connector is used to connect to an external water supply pipe. The output end of the water supply connector is fixedly connected to the input end of the water supply pipe. The water flows through the water supply connector into the water supply pipe and is then sprayed onto the rotating ceramic product through the spray head to clean the outer surface of the ceramic product in all directions and avoid leaving cleaning dead corners.
[0007] Preferably, a second connecting plate is fixedly connected to the side of the second cavity plate facing away from the air outlet, and the side of the second connecting plate away from the second cavity plate is fixedly connected to the inner wall of the cleaning box. A hot air connecting pipe is inserted and fixedly connected to the top surface of the second cavity plate. An air supply connector is inserted and fixedly connected to the upper part of the side wall of the cleaning box, on the side of the water supply connector. The air supply connector is used to connect to an external hot air supply pipe. The output shaft of the air supply connector is fixedly connected to the input end of the hot air connecting pipe. Hot air enters the hot air connecting pipe through the air supply connector and is then blown onto the cleaned area through the air outlet. For ceramic products, the cleaning and drying process is integrated to reduce damage during handling. The bottom wall of the cleaning tank is provided with a water leakage hole, which is offset from the base and extends to the water storage chamber. When cleaning ceramic products, the used water flows into the water storage chamber through the water leakage hole. A drain pipe is fixedly connected to the lower side wall of the water storage chamber. A flow valve is provided on the side wall of the drain pipe. Turning the flow valve makes the drain pipe unobstructed, so that the water collected in the water storage chamber can be discharged in a centralized manner.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0009] 1. This utility model is clean and efficient, and can be adapted to irregularly shaped ceramics. The clamping plate can clamp and limit the ceramic products placed on the rotating table from four sides to prevent the ceramic products from falling when they rotate with the rotating table. The spray head can spray onto the rotating ceramic products to clean the outer surface of the ceramic products from all directions and avoid leaving cleaning dead corners.
[0010] 2. This utility model is highly integrated. After cleaning, the ceramic products can be dried without being moved. This allows for integrated cleaning and drying, reducing the probability of damage during handling. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the internal structure of the cleaning box of this utility model.
[0014] Figure 3This is a schematic diagram of the internal structure of the rotating platform of this utility model.
[0015] Figure 4 This is an enlarged view of section A of this utility model.
[0016] In the diagram: 1. Cleaning tank; 2. Water storage chamber; 3. Drain pipe; 4. Opening door; 5. First chamber plate; 6. Spray head; 7. First connecting plate; 8. Water-liquid connecting pipe; 9. Water supply connector; 10. Second chamber plate; 11. Air outlet; 12. Second connecting plate; 13. Hot air connecting pipe; 14. Air supply connector; 15. Drain hole; 16. Base; 17. Rotating platform; 18. Stepped groove; 19. Rotating shaft; 20. First gear; 21. Boss; 22. Motor; 23. Second gear; 24. Slider; 25. Clamping plate; 26. Protruding plate; 27. Protrusion; 28. Fastening bolt; 29. Nut; 30. Heat dissipation vent. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figure 1-4 As shown, this utility model provides a surface cleaning device for ceramic processing, including a cleaning tank 1. A water storage chamber 2 is fixedly connected to the bottom surface of the cleaning tank 1. A base 16 is fixedly connected to the inner bottom wall of the cleaning tank 1. A rotating platform 17 is rotatably connected to the top surface of the base 16. A first gear 20 is disposed inside the rotating platform 17. A motor 22 is disposed on the top surface of the base 16 and inside the rotating platform 17. A second gear 23 is fixedly connected to the output shaft end of the motor 22. The second gear 23 corresponds to and meshes with the first gear 20. The top surface of the rotating platform 17 is provided with... There is a stepped groove 18, and a slider 24 is adjustablely installed in the stepped groove 18. A protruding plate 26 is fixedly connected to the top surface of the slider 24. A clamping plate 25 is fixedly connected to the side wall of the protruding plate 26. A protrusion 27 is fixedly connected to the side wall of the slider 24. A fastening bolt 28 is inserted through the side wall of the protrusion 27. A first cavity plate 5 is provided on both sides of the rotating table 17. A spray head 6 is fixedly connected through the side wall of the first cavity plate 5. A second cavity plate 10 is provided on the side of the rotating table 17 facing away from the opening of the cleaning box 1. An air outlet 11 is fixedly connected through the side wall of the second cavity plate 10.
[0019] The outer casing of the motor 22 is fixedly connected to the side wall of the base 16. A rotating shaft 19 is fixedly connected through the middle of the side wall of the first gear 20. The bottom end of the rotating shaft 19 is rotatably connected to the base 16. A boss 21 is fixedly connected to the top end of the rotating shaft 19. The top surface of the boss 21 is fixedly connected to the inner top wall of the rotating platform 17.
[0020] By adopting the above technical solution, a heat dissipation vent 30 is provided through the top surface of the cleaning tank 1. The rotating platform 17 is used to support the ceramic products. When the motor 22 is started, the second gear 23 rotates under the action of the output shaft of the motor 22. Through the meshing of the second gear 23 and the first gear 20, the rotating shaft 19 can be rotated. In turn, the rotating platform 17 can be rotated through the boss 21. The motor 22 is a waterproof motor. The first gear 20 and the second gear 23 are both made of stainless steel to avoid water corrosion.
[0021] The cross-section of the slider 24 is stepped, the slider 24 is located in the stepped groove 18, and the slider 24 is slidably connected to the stepped groove 18.
[0022] By adopting the above technical solution, the slider 24 can move within the stepped groove 18. There are four stepped grooves 18, and the four stepped grooves 18 are arranged in an array with the axis of the rotating table 17 as the center. Each of the four stepped grooves 18 is provided with a clamping plate 25 to clamp and fix the ceramic product placed on the rotating table 17 from all four sides, so as to prevent the ceramic product from falling off when it rotates with the rotating table 17.
[0023] The protrusion 27 is located outside the stepped groove 18. The head of the fastening bolt 28 is located inside the large groove of the stepped groove 18 and the head of the fastening bolt 28 mates with the large groove of the stepped groove 18. The shank of the fastening bolt 28 is located inside the small groove of the stepped groove 18 and the shank of the fastening bolt 28 mates with the small groove of the stepped groove 18. The side wall of the fastening bolt 28 is threaded with a nut 29.
[0024] By adopting the above technical solution, after adjusting the position of the slider 24 so that the clamping plate 25 clamps and limits the ceramic product on the rotating table 17, the nut 29 is tightened. Through the cooperation between the nut 29 and the fastening bolt 28, the protrusion 27 is limited. Then, the slider 24 can limit the adjusted clamping plate 25 to avoid the clamping plate 25 from shifting after adjustment.
[0025] A first connecting plate 7 is fixedly connected to the side of the first cavity plate 5 facing away from the spray head 6. The side of the first connecting plate 7 away from the first cavity plate 5 is fixedly connected to the inner wall of the cleaning tank 1. A water connecting pipe 8 is inserted and fixedly connected to the top surface of the first cavity plate 5.
[0026] By adopting the above technical solution, a water supply connector 9 is fixedly connected to the upper side wall of the cleaning tank 1. The water supply connector 9 is used to connect to an external water supply pipe. The output end of the water supply connector 9 is fixedly connected to the input end of the water liquid connecting pipe 8. The water liquid flows into the water liquid connecting pipe 8 through the water supply connector 9, and then is sprayed onto the rotating ceramic product through the spray head 6 to clean the outer surface of the ceramic product in all directions and avoid leaving cleaning dead corners.
[0027] A second connecting plate 12 is fixedly connected to the side of the second cavity plate 10 facing away from the air outlet 11. The side of the second connecting plate 12 away from the second cavity plate 10 is fixedly connected to the inner wall of the cleaning box 1. A hot air connecting pipe 13 is inserted and fixedly connected to the top surface of the second cavity plate 10.
[0028] By adopting the above technical solution, an air supply connector 14 is fixedly connected to the upper side wall of the cleaning box 1 and to one side of the water supply connector 9. The air supply connector 14 is used to connect to the external hot air supply pipe. The output shaft of the air supply connector 14 is fixedly connected to the input end of the hot air connecting pipe 13. Hot air enters the hot air connecting pipe 13 through the air supply connector 14 and is then blown onto the cleaned ceramic products through the air outlet 11 to dry the ceramic products, thereby integrating cleaning and drying and reducing handling damage.
[0029] A water leakage hole 15 is provided through the inner bottom wall of the cleaning tank 1. The water leakage hole 15 is offset from the base 16, and the output end of the water leakage hole 15 extends into the water storage chamber 2.
[0030] By adopting the above technical solution, when cleaning ceramic products, the used water flows into the water storage chamber 2 through the drain hole 15. A drain pipe 3 is fixedly connected to the lower part of the side wall of the water storage chamber 2. A flow valve is provided on the side wall of the drain pipe 3. Turning the flow valve makes the drain pipe 3 unobstructed, so that the water collected in the water storage chamber 2 can be discharged in a centralized manner.
[0031] Working principle: When using this utility model, open the opening and closing door 4, place the ceramic product to be cleaned on the rotating table 17, then push the slider 24 so that the clamping plate 25 clamps and limits the ceramic product on the rotating table 17 from four sides. After that, tighten the nut 29. Through the cooperation of the nut 29 and the fastening bolt 28, the protrusion 27 is limited. Then, the slider 24 can limit the adjusted clamping plate 25 to prevent the clamping plate 25 from shifting after adjustment.
[0032] Next, the motor 22 is started, and the second gear 23 rotates under the action of the output shaft of the motor 22. Through the meshing of the second gear 23 and the first gear 20, the rotating shaft 19 rotates, so that the rotating table 17 can rotate through the boss 21, and then the ceramic product after clamping and limiting can rotate with the rotating table 17.
[0033] At the same time, the water supply connector 9 is connected to the external water supply pipe, and the output end of the water supply connector 9 is fixedly connected to the input end of the water liquid connecting pipe 8. The water liquid flows through the water supply connector 9 into the water liquid connecting pipe 8, and then sprays onto the rotating ceramic product through the spray head 6 to clean the outer surface of the ceramic product in all directions and avoid leaving cleaning dead corners.
[0034] During cleaning, the used water flows through the drain hole 15 into the water storage chamber 2. A drain pipe 3 is fixedly connected to the lower side wall of the water storage chamber 2. A flow valve is installed on the side wall of the drain pipe 3. Turning the flow valve makes the drain pipe 3 unobstructed, so that the water collected in the water storage chamber 2 can be discharged in a centralized manner.
[0035] After cleaning, the air supply connector 14 is connected to the external hot air supply pipe. Hot air enters the hot air connecting pipe 13 through the air supply connector 14, and then blows onto the cleaned ceramic products through the air outlet 11 to dry the ceramic products. This allows cleaning and drying to be integrated, thereby reducing damage to the ceramic products during handling.
[0036] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A surface cleaning device for ceramic processing, comprising a cleaning tank (1), characterized in that: A water storage chamber (2) is fixedly connected to the bottom surface of the cleaning tank (1). A base (16) is fixedly connected to the inner bottom wall of the cleaning tank (1). A rotating platform (17) is rotatably connected to the top surface of the base (16). A first gear (20) is provided inside the rotating platform (17). A motor (22) is provided on the top surface of the base (16) and inside the rotating platform (17). A second gear (23) is fixedly connected to the output shaft end of the motor (22). The second gear (23) corresponds to and meshes with the first gear (20). A stepped groove (18) is provided on the top surface of the rotating platform (17). The stepped groove (18) is adjustable. The section is provided with a slider (24), the top surface of the slider (24) is fixedly connected with a protrusion plate (26), the side wall of the protrusion plate (26) is fixedly connected with a clamping plate (25), the side wall of the slider (24) is fixedly connected with a protrusion (27), the side wall of the protrusion (27) is provided with a fastening bolt (28), both sides of the rotating platform (17) are provided with a first cavity plate (5), the side wall of the first cavity plate (5) is fixedly connected with a spray head (6), the side of the rotating platform (17) facing away from the opening of the cleaning box (1) is provided with a second cavity plate (10), the side wall of the second cavity plate (10) is fixedly connected with an air outlet (11).
2. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, The outer casing of the motor (22) is fixedly connected to the side wall of the base (16), and a rotating shaft (19) is fixedly connected through the middle of the side wall of the first gear (20).
3. The surface cleaning device for ceramic processing as described in claim 2, characterized in that, The bottom end of the rotating shaft (19) is rotatably connected to the base (16), and the top end of the rotating shaft (19) is fixedly connected to a boss (21). The top surface of the boss (21) is fixedly connected to the inner top wall of the rotating platform (17).
4. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, The slider (24) has a stepped cross-section and is located in the stepped groove (18), and the slider (24) is slidably connected to the stepped groove (18).
5. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, The protrusion (27) is located outside the stepped groove (18). The head of the fastening bolt (28) is located inside the large slot of the stepped groove (18), and the head of the fastening bolt (28) is engaged with the large slot of the stepped groove (18). The shank of the fastening bolt (28) is located inside the small slot of the stepped groove (18), and the shank of the fastening bolt (28) is engaged with the small slot of the stepped groove (18). The side wall of the fastening bolt (28) is threaded with a nut (29).
6. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, A first connecting plate (7) is fixedly connected to the side of the first cavity plate (5) facing away from the spray head (6). The side of the first connecting plate (7) away from the first cavity plate (5) is fixedly connected to the inner wall of the cleaning tank (1). A water connecting pipe (8) is inserted and fixedly connected to the top surface of the first cavity plate (5).
7. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, A second connecting plate (12) is fixedly connected to the side of the second cavity plate (10) facing away from the air outlet (11). The side of the second connecting plate (12) away from the second cavity plate (10) is fixedly connected to the inner wall of the cleaning box (1). A hot air connecting pipe (13) is inserted and fixedly connected to the top surface of the second cavity plate (10).
8. The surface cleaning device for ceramic processing as described in claim 1, characterized in that, The inner bottom wall of the cleaning tank (1) is provided with a water leakage hole (15), which is offset from the base (16), and the output end of the water leakage hole (15) extends into the water storage chamber (2).