Bracket for detecting leakage of hydraulic steel pipe of injection molding machine
By designing an adjustable support structure and lubrication system, the problems of low efficiency and wear in steel pipe leakage detection in the hydraulic system of injection molding machines were solved, achieving efficient and stable leakage detection and lubrication effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 宁波德垦流体设备科技有限公司
- Filing Date
- 2025-05-08
- Publication Date
- 2026-05-22
Smart Images

Figure CN224266045U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe testing technology, and more specifically, it relates to a bracket for detecting leaks in hydraulic steel pipes of injection molding machines. Background Technology
[0002] In the hydraulic system of injection molding machines, the steel pipe connection points are high-risk areas for leakage. According to statistics, about 35% of injection molding equipment failures are related to hydraulic leakage. Traditional detection methods mainly rely on manual inspection, which has problems such as low detection efficiency and difficulty in identifying minor leaks.
[0003] In existing technologies, traditional supports use welded frames or integral cast structures, with fixed support spans. When testing short pipes, both ends are suspended, and for long pipes, additional supports are required, affecting the stability of the sensor readings. Circumferential testing of weld seams requires manual rotation of the pipe, causing inconvenience. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, this utility model provides a bracket for detecting leakage in hydraulic steel pipes of injection molding machines, so as to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a bracket for detecting leakage in hydraulic steel pipes of injection molding machines, comprising a support platform, a movable device on the support platform, a first movable seat and a second movable seat symmetrically arranged on the movable device, a support block on the first movable seat, a support wheel rotatably arranged on the support block, a drive block on the second movable seat, a drive motor on one side of the drive block, a drive shaft and a drive wheel on the motor shaft of the drive motor, a transmission shaft and a transmission wheel on both the first and second movable seats, a lubrication groove on the transmission shaft, a connecting groove connecting the two sides of the bottom of the lubrication groove, a partition on the lubrication groove, a control pipe at the bottom of the lubrication groove, a control spring and a plug on the control pipe, and a connecting hole that mates with the plug on the partition.
[0008] The present invention is further configured such that a support motor is provided on the first movable seat, and a support screw is provided on the motor shaft of the support motor. The support screw is threadedly connected to the support block, which facilitates the adjustment of the height of the support block and the support wheel.
[0009] The present invention is further configured such that a drive screw is threadedly connected to the second movable seat, and a drive handle is provided at one end of the drive screw to facilitate adjustment of the height of the drive block and the drive wheel.
[0010] The present invention is further configured such that a piston rod is slidably mounted on the transmission shaft, and a piston plate is provided at one end of the piston rod to facilitate the injection of lubricating oil by compression.
[0011] The present invention is further configured such that the transmission shaft is provided with an oil injection hole, and the lubrication groove is slidably provided with a baffle to facilitate the injection of lubricating oil into the lubrication groove.
[0012] The present invention is further provided with an oil injection spring between the baffle and the lubrication groove to facilitate the movement and reset of the baffle.
[0013] The present invention is further configured such that the moving device includes a moving groove, the moving groove is symmetrically arranged, a moving block is slidably arranged in the moving groove, and the first moving seat and the second moving seat are arranged on the moving block, so as to facilitate the adjustment of the distance between the first moving seat and the second moving seat according to the length of the steel pipe.
[0014] The present invention is further configured such that a movable motor is provided on one side of the support platform, and a movable screw is provided on the motor shaft of the movable motor. The movable screw is threadedly connected to the movable block, and the threads of the movable screw in the movable groove are symmetrical and opposite. The movable motor drives the movable screw to rotate, thereby moving the position of the movable block.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a bracket for detecting leakage in the hydraulic steel pipe of an injection molding machine, which has the following beneficial effects:
[0017] 1. The adjusting screw is driven by the adjusting motor to move the adjusting block and support wheel. The drive screw is driven by the handle to move the drive block and drive wheel, which facilitates the support of the inner wall at both ends of the steel pipe or the clamping of the outer wall. The drive wheel is driven by the driving motor to rotate the steel pipe, which facilitates the detection of leaks.
[0018] 2. By setting a lubrication groove on the drive shaft, and squeezing the lubricating oil by moving the piston rod and piston plate, and controlling the opening and closing of the connecting hole by the plug, the lubricating oil is delivered to the drive shaft and the drive wheel through the connecting groove, thereby lubricating the drive shaft and the drive wheel and reducing wear.
[0019] 3. The moving screw is driven by a moving motor to rotate, and the moving block moves in opposite directions through the moving screw. This makes it easier to adjust the distance between the first moving seat and the second moving seat according to the length of the steel pipe, thus improving the convenience of adjustment. Attached Figure Description
[0020] Figure 1This is a schematic diagram of the overall structure of a support for detecting leakage in hydraulic steel pipes of an injection molding machine according to the present invention;
[0021] Figure 2 This is a schematic diagram of the overall structure of the first movable seat in this utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the second movable seat in this utility model;
[0023] Figure 4 This is a cross-sectional view of the transmission shaft in this utility model.
[0024] Figure 5 for Figure 4 A magnified schematic diagram of a portion of the structure of A.
[0025] In the diagram: 1. Support platform; 2. First movable seat; 3. Second movable seat; 4. Support block; 5. Support wheel; 6. Drive block; 7. Drive motor; 8. Drive shaft; 9. Drive wheel; 10. Transmission shaft; 11. Transmission wheel; 12. Lubrication groove; 13. Connecting groove; 14. Partition plate; 15. Control pipe; 16. Control spring; 17. Plug; 18. Connecting hole; 19. Support motor; 20. Support screw; 21. Drive screw; 22. Drive handle; 23. Piston rod; 24. Piston plate; 25. Oil injection hole; 26. Baffle; 27. Oil injection spring; 28. Movable groove; 29. Movable block; 30. Movable motor; 31. Movable screw. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0029] Please see Figures 1-5A bracket for detecting leaks in hydraulic steel pipes of injection molding machines includes a support platform 1, a movable device on the support platform 1, a first movable seat 2 and a second movable seat 3 symmetrically arranged on the movable device, a support block 4 on the first movable seat 2, a support wheel 5 rotatably mounted on the support block 4, a drive block 6 on the second movable seat 3, a drive motor 7 on one side of the drive block 6, a drive shaft 8 and a drive wheel 9 mounted on the motor shaft of the drive motor 7, a transmission shaft 10 and a transmission wheel 11 on both the first movable seat 2 and the second movable seat 3, a lubrication groove 12 on the transmission shaft 10, a connecting groove 13 connecting the two sides of the bottom of the lubrication groove 12, a partition 14 on the lubrication groove 12, a control pipe 15 at the bottom of the lubrication groove 12, a control spring 16 and a plug 1 on the control pipe 15. 7. A connecting hole 18 is provided on the partition plate 14 to cooperate with the plug 17. A support motor 19 is provided on the first movable seat 2. A support screw 20 is provided on the motor shaft of the support motor 19. The support screw 20 is threadedly connected to the support block 4. A drive screw 21 is threadedly connected on the second movable seat 3. A drive handle 22 is provided at one end of the drive screw 21. The moving device includes a moving groove 28. The moving grooves 28 are symmetrically arranged. A moving block 29 is slidably arranged in the moving grooves 28. The first movable seat 2 and the second movable seat 3 are arranged on the moving block 29. A moving motor 30 is provided on one side of the support platform 1. A moving screw 31 is provided on the motor shaft of the moving motor 30. The moving screw 31 is threadedly connected to the moving block 29. The threads of the moving screw 31 in the moving groove 28 are symmetrical and opposite.
[0030] In this embodiment, when inspecting the hydraulic steel pipe of the injection molding machine, the installation and use of the inspection machine adopt existing technology. This application only improves the support part of the steel pipe bracket. The moving motor 30 is started, and the moving motor 30 drives the moving screw 31 to rotate. The moving screw 31 drives the moving block 29 to move in opposite directions within the moving groove 28, thereby facilitating the movement of the first moving seat 2 and the second moving seat 3. If the steel pipe diameter is large, the steel pipe is sleeved on the outside of the support wheel 5 and the transmission wheel 11. If the steel pipe diameter is small, the steel pipe is placed between the support wheel 5 and the transmission wheel 11. Taking a large-diameter steel pipe as an example, the inside of the steel pipe is sleeved on the transmission wheel 11. Simultaneously, the support motor 19 is started on wheel 11. The support motor 19 drives the support screw 20 to rotate, which in turn drives the support block 4 to move and drives the support wheel 5 to support upward. At the same time, the drive handle 22 is rotated, which drives the drive screw 21 to rotate and drives the drive block 6 to move upward. At the other end, the steel pipe is supported by the drive wheel 9. Then, the drive motor 7 is started, which drives the drive wheel 9 to rotate. The drive wheel 9 can be provided with anti-slip texture to improve the friction between the inner wall of the steel pipe and the drive wheel 9, which in turn drives the steel pipe to rotate between the support wheel 5 and the transmission wheel 11. The rotation of the steel pipe improves the efficiency of leak detection.
[0031] Please see Figures 4-5As one embodiment of the drive shaft 10: a piston rod 23 is slidably provided on the drive shaft 10, a piston plate 24 is provided at one end of the piston rod 23, an oil injection hole 25 is provided on the drive shaft 10, a baffle 26 is slidably provided on the lubrication groove 12, and an oil injection spring 27 is provided between the baffle 26 and the lubrication groove 12.
[0032] More specifically, during use, the piston rod 23 is pulled outward, causing the piston plate 24 to move. When the piston plate 24 moves to the position of the baffle 26, it moves the baffle 26 and compresses the oil injection spring 27, opening the oil injection hole 25 and injecting lubricating oil into the lubrication groove 12. After oil injection is completed, the piston rod 23 is released, and the baffle 26, under the elastic force of the oil injection spring 27, moves the piston plate 24 back to its original position. At the same time, the baffle 26 blocks the oil injection hole 25. When lubricating between the drive shaft 10 and the drive wheel 11, press... The piston rod 23 is pressed, which drives the piston plate 24 to squeeze the lubricating oil. The lubricating oil squeezes the plug 17 and the control spring 16, causing the connecting hole 18 to open. The lubricating oil flows through the partition 14 and then through the connecting groove 13 to lubricate the transmission wheel 11 and the transmission shaft 10, reducing the friction between the transmission wheel 11 and the transmission shaft 10 when they rotate. At the same time, after the piston rod 23 and the piston plate 24 are released, the plug 17 is reset under the elastic force of the control spring 16, thereby blocking the connecting hole 18 and preventing further leakage of lubricating oil and waste.
[0033] In summary, during the use or operation of the overall equipment: when inspecting the hydraulic steel pipes of the injection molding machine, the installation and use of the inspection machine adopt existing technology. This application only improves the support part of the steel pipe bracket. The moving motor 30 is started, which drives the moving screw 31 to rotate. The moving screw 31 drives the moving block 29 to move in opposite directions within the moving groove 28, thereby facilitating the movement of the first moving seat 2 and the second moving seat 3. If the steel pipe diameter is large, the steel pipe is sleeved outside the support wheel 5 and the transmission wheel 11. If the steel pipe diameter is small, the steel pipe is placed between the support wheel 5 and the transmission wheel 11. Taking a large-diameter steel pipe as an example, the inner sleeve of the steel pipe... The support motor 19 is started simultaneously on the transmission wheel 11. The support motor 19 drives the support screw 20 to rotate, which in turn drives the support block 4 to move and the support wheel 5 to support upwards. At the same time, the drive handle 22 is rotated, which drives the drive screw 21 to rotate and drives the drive block 6 to move upwards. The steel pipe is supported at the other end by the drive wheel 9. Then the drive motor 7 is started, which drives the drive wheel 9 to rotate. The drive wheel 9 can be provided with anti-slip texture to improve the friction between the inner wall of the steel pipe and the drive wheel 9, which in turn drives the steel pipe to rotate between the support wheel 5 and the transmission wheel 11. The rotation of the steel pipe improves the efficiency of leak detection.
[0034] In use, pull the piston rod 23 outward, causing the piston rod 23 to move the piston plate 24. When the piston plate 24 moves to the position of the baffle 26, it moves the baffle 26 and compresses the oil injection spring 27, opening the oil injection hole 25 and injecting lubricating oil into the lubrication groove 12. After oil injection is completed, release the piston rod 23. Under the elastic force of the oil injection spring 27, the baffle 26 moves the piston plate 24 back to its original position and simultaneously blocks the oil injection hole 25 through the baffle 26. When lubricating between the drive shaft 10 and the drive wheel 11, press the piston rod 23. The piston rod 23 drives the piston plate 24 to squeeze the lubricating oil. The lubricating oil squeezes the plug 17 and the control spring 16, causing the connecting hole 18 to open. The lubricating oil flows through the partition 14 and then through the connecting groove 13 to lubricate the transmission wheel 11 and the transmission shaft 10, reducing the friction between the transmission wheel 11 and the transmission shaft 10 when the transmission wheel 11 rotates. At the same time, after the piston rod 23 and the piston plate 24 are released, the plug 17 is reset under the elastic force of the control spring 16, thereby blocking the connecting hole 18 and preventing further leakage of lubricating oil and waste.
[0035] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0036] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
[0037] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.
[0038] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.
[0039] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, so their electrical connection relationships and specific circuit structures will not be elaborated here.
Claims
1. A support for detecting leakage in hydraulic steel pipes of injection molding machines, comprising a support platform (1), characterized in that: The support platform (1) is equipped with a moving device, on which a first moving seat (2) and a second moving seat (3) are symmetrically arranged. The first moving seat (2) is equipped with a support block (4), and a support wheel (5) is rotatably mounted on the support block (4). The second moving seat (3) is equipped with a drive block (6), and a drive motor (7) is provided on one side of the drive block (6). The drive motor (7) has a drive shaft (8) and a drive wheel (9) on its motor shaft. The first moving seat (2) and the second moving seat (3) are symmetrically arranged with a first moving seat (2) and a second moving seat (3). The moving base (3) is provided with a drive shaft (10) and a drive wheel (11). The drive shaft (10) is provided with a lubrication groove (12). The bottom sides of the lubrication groove (12) are connected by a connecting groove (13). The lubrication groove (12) is provided with a partition (14). The bottom of the lubrication groove (12) is provided with a control tube (15). The control tube (15) is provided with a control spring (16) and a plug (17). The partition (14) is provided with a connecting hole (18) that cooperates with the plug (17).
2. The support for detecting leakage in hydraulic steel pipes of injection molding machines according to claim 1, characterized in that: The first movable seat (2) is provided with a support motor (19), and the motor shaft of the support motor (19) is provided with a support screw (20), which is threadedly connected to the support block (4).
3. The support for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 1, characterized in that: The second movable seat (3) is threadedly connected to a drive screw (21), and one end of the drive screw (21) is provided with a drive handle (22).
4. The support for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 1, characterized in that: A piston rod (23) is slidably mounted on the drive shaft (10), and a piston plate (24) is mounted on one end of the piston rod (23).
5. A bracket for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 4, characterized in that: The drive shaft (10) is provided with an oil injection hole (25), and the lubrication groove (12) is slidably provided with a baffle (26).
6. A bracket for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 5, characterized in that: An oil injection spring (27) is provided between the baffle (26) and the lubrication groove (12).
7. A bracket for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 1, characterized in that: The moving device includes a moving groove (28), which is symmetrically arranged. A moving block (29) is slidably arranged in the moving groove (28), and the first moving seat (2) and the second moving seat (3) are arranged on the moving block (29).
8. A bracket for detecting leakage in hydraulic steel pipes of an injection molding machine according to claim 7, characterized in that: A movable motor (30) is provided on one side of the support platform (1). A movable screw (31) is provided on the motor shaft of the movable motor (30). The movable screw (31) is threadedly connected to the movable block (29). The threads of the movable screw (31) in the movable groove (28) are symmetrical and opposite.