Passive cleaning device for cylindrical mixer

By designing a passive cleaning device for the cylindrical mixer, the inner wall of the mixer is automatically cleaned using a transmission device and a cleaning mechanism, which solves the problem of material collapse caused by manual cleaning and improves safety and efficiency.

CN224271005UActive Publication Date: 2026-05-26BEIJING AIRUI MECHANICAL PLANT
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING AIRUI MECHANICAL PLANT
Filing Date
2024-11-01
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In the existing technology, cleaning the inner wall of a cylindrical mixer requires manual operation, which can easily lead to material collapse and cause injury to workers.

Method used

A passive cleaning device for a cylindrical mixer was designed. It utilizes a transmission device and a cleaning mechanism. A servo motor drives a driven wheel to rotate, which in turn drives a lead screw to move an installation slot. The installation slot then drives teeth to clean the inner wall of the mixer. The teeth are made of a wear-resistant alloy.

Benefits of technology

It enables automatic cleaning of the mixer's inner wall without manual operation, avoiding material collapse and worker injury, and improving cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the technical field of mixing equipment for sintering processes in the metallurgical industry. It discloses a passive cleaning device for a cylindrical mixer, comprising a base, a support frame, and a mixer. This utility model, by setting up a base, support frame, mixer, auxiliary wheel, mounting frame, transmission device, and cleaning mechanism, first opens the cleaning mechanism, causing the drive motor to rotate. The drive motor drives the cleaning cylinder to rotate, which in turn drives the toothed gears to rotate. Then, the transmission device is opened, and the servo motor starts to rotate. The servo motor drives the driven wheel to rotate, and the driven wheel, through a threaded connection, drives the lead screw to move. The lead screw drives the mounting groove to move, and the mounting groove drives the toothed gears to move, thus cleaning the mixer. This solves the problem in the prior art where the inner wall of the mixer needs to be cleaned manually, which is prone to material collapse during manual cleaning, potentially causing injury to workers.
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Description

Technical Field

[0001] This utility model belongs to the technical field of mixing equipment for sintering processes in the metallurgical industry, and particularly relates to a passive material cleaning device for a cylindrical mixer. Background Technology

[0002] In the metallurgical industry, sintering is an important method for transforming fine powder materials into lumpy materials. It is mainly used to prepare raw materials for blast furnaces. The sintering process can improve the density, strength and permeability of materials, creating favorable conditions for blast furnace smelting. The mixing equipment plays a crucial role in the sintering process, ensuring the uniform distribution of various components in the raw materials, thereby affecting the quality of the sintered ore.

[0003] Generally, materials are mixed by rotating a cylinder. The materials move axially inside the cylinder and are mixed under the action of friction and centrifugal force between the inner and outer walls of the cylinder. The cylinder mixer is suitable for mixing powdery and fine granular materials. The problem with the above technology is that in the existing technology, the inner wall of the mixer needs to be cleaned, which is generally done manually. During the manual cleaning process, the inner wall of the mixer is prone to material collapse, which can easily cause injury to the workers. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a passive cleaning device for a cylindrical mixer that can overcome or at least partially solve the above problems.

[0005] This utility model is implemented as follows: a passive cleaning device for a cylindrical mixer, comprising a base, a support frame, and a mixer, characterized in that: the bottom of the support frame is fixedly installed on the top of the base; the surface of the mixer is movably installed on the middle of the support frame; an auxiliary wheel is installed on the top of the base; a mounting frame is installed on the top of the base; a transmission device is installed on the top of the base; a cleaning mechanism is installed on the top of the base; the bottom of the auxiliary wheel is fixedly installed on the top of the base; the surface of the auxiliary wheel is installed on the surface of the mixer; and the bottom of the mounting frame is fixedly installed on the top of the base.

[0006] To improve the movement of the cleaning mechanism, preferably, the transmission device includes a transmission mechanism and a drive mechanism. The transmission mechanism is mounted on the top of the base, and the drive mechanism is mounted on the top of the base. The drive mechanism is located in front of the transmission mechanism and can be driven by the drive mechanism. The drive mechanism drives the transmission mechanism to move, and the transmission mechanism drives the cleaning mechanism to move.

[0007] To improve the movement of the cleaning mechanism, preferably, the transmission mechanism includes a lead screw, a mounting groove, a driven wheel, and a bearing. The left side of the bearing is fixedly mounted to the right side of the mounting frame. The surface of the lead screw is movably mounted to the middle of the mounting frame and the middle of the bearing. The left side of the driven wheel is fixedly mounted to the right side of the inner wall of the bearing. The surface of the lead screw and the middle of the driven wheel are connected by a thread. The right side of the mounting groove is movably connected to one end of the lead screw via a rotating shaft. The driven wheel can rotate, and the driven wheel drives the lead screw to move through the threaded connection. The lead screw drives the mounting groove to move, and the mounting groove drives the cleaning mechanism to move.

[0008] To improve the rotation of the driven wheel, preferably, the drive mechanism includes a servo motor, a drive wheel, and a toothed belt. The left side of the drive wheel is fixedly installed on the output end of the servo motor, and the bottom of the servo motor is fixedly installed on the top of the base. The drive wheel and the driven wheel are fixedly connected by a toothed belt. The servo motor can rotate, driving the drive wheel to rotate, and the drive wheel drives the driven wheel to rotate through the toothed belt.

[0009] To improve the cleaning of the mixer, preferably, the cleaning mechanism includes a drive motor, a cleaning cylinder, and teeth. The surface of the cleaning cylinder is movably mounted in the middle of the left side of the mounting groove. The right side of the cleaning cylinder is fixedly mounted to the output end of the drive motor. The bottom of the drive motor is fixedly mounted to the bottom of the inner cavity of the mounting groove. The bottom of the teeth is fixedly mounted to the surface of the cleaning cylinder. A limit rod is installed at the top of the mounting groove. The drive motor can rotate, causing the cleaning cylinder to rotate, which in turn causes the teeth to rotate, thus cleaning the mixer.

[0010] To improve the limiting effect on the mounting slot, preferably, the left side of the limiting rod is fixedly installed on the right side of the mounting slot, and the surface of the limiting rod is movably installed in the middle of the mounting frame. The limiting rod can be installed on the mounting slot, thereby limiting the mounting slot.

[0011] To improve the cleaning of the mixer, preferably, the teeth are evenly installed in a ring on the surface of the cleaning cylinder, and the teeth are made of wear-resistant alloy material, so that the mixer can be cleaned through the teeth.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This utility model, by setting up a base, support frame, mixer, auxiliary wheel, mounting frame, transmission device, and cleaning mechanism, first opens the cleaning mechanism, drives the drive motor to rotate, the drive motor drives the cleaning cylinder to rotate, the cleaning cylinder drives the teeth to rotate, then opens the transmission device, the servo motor rotates, the servo motor drives the driven wheel to rotate, the driven wheel drives the lead screw to move through the threaded connection, the lead screw drives the mounting groove to move, the mounting groove drives the teeth to move, and the teeth clean the mixer. This solves the problem in the prior art that the inner wall of the mixer needs to be cleaned, which is generally done manually. During manual cleaning, the inner wall of the mixer is prone to collapse, which can easily cause injury to the workers. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the driving mechanism provided in an embodiment of the present utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the transmission mechanism provided in an embodiment of the present utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism provided in an embodiment of this utility model.

[0018] In the diagram: 1. Base; 2. Support frame; 3. Mixer; 4. Auxiliary wheel; 5. Mounting frame; 6. Transmission device; 601. Transmission mechanism; 6011. Lead screw; 6012. Mounting slot; 6013. Driven wheel; 6014. Bearing; 602. Drive mechanism; 6021. Servo motor; 6022. Drive wheel; 6023. Toothed belt; 7. Cleaning mechanism; 701. Drive motor; 702. Cleaning cylinder; 703. Tooth; 8. Limiting rod. Detailed Implementation

[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0020] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0021] like Figures 1 to 4As shown in the embodiment of this utility model, the passive cleaning device for a cylindrical mixer includes a base 1, a support frame 2, and a mixer 3. The bottom of the support frame 2 is fixedly installed on the top of the base 1, and the surface of the mixer 3 is movably installed on the middle of the support frame 2. An auxiliary wheel 4 is installed on the top of the base 1, a mounting frame 5 is installed on the top of the base 1, a transmission device 6 is installed on the top of the base 1, and a cleaning mechanism 7 is installed on the top of the base 1. The bottom of the auxiliary wheel 4 is fixedly installed on the top of the base 1, and the surface of the auxiliary wheel 4 is installed on the surface of the mixer 3. The bottom of the mounting frame 5 is fixedly installed on the top of the base 1. To improve the movement of the cleaning mechanism 7, the transmission device 6 includes a transmission mechanism 601 and a drive mechanism 602. The transmission mechanism 601 is installed on the base 1. The drive mechanism 602 is mounted on the top of the base 1. Located in front of the transmission mechanism 601, the drive mechanism 602 can drive the transmission mechanism 601 to move. The transmission mechanism 601, in turn, drives the cleaning mechanism 7 to move. To improve the movement of the cleaning mechanism 7, the transmission mechanism 601 includes a lead screw 6011, a mounting groove 6012, a driven wheel 6013, and a bearing 6014. The left side of the bearing 6014 is fixedly mounted to the right side of the mounting bracket 5. The surface of the lead screw 6011 is movably mounted to the middle of the mounting bracket 5. The left side of the driven wheel 6013 is fixedly mounted to the right side of the inner wall of the bearing 6014. The surface of the mounting groove 6012 is threadedly connected to the middle of the driven wheel 6013. The right side of the mounting groove 6012 is movably connected to one end of the lead screw 6011 via a rotating shaft, allowing the driven wheel 6013 to rotate. The driven wheel 6013 drives the lead screw 6011 to move via the threaded connection, which in turn drives the mounting groove 6012 to move. The mounting groove 6012 then drives the cleaning mechanism 7 to move. To improve the rotation of the driven wheel 6013, the drive mechanism 602 includes a servo motor 6021, a drive wheel 6022, and a toothed belt 6023. The left side of the drive wheel 6022 is fixedly mounted on the output end of the servo motor 6021, and the bottom of the servo motor 6021 is fixedly mounted on the top of the base 1. The drive wheel 6022 and the driven wheel 6013 are connected by the toothed belt 6022. 3. A fixed connection is established, which can be rotated by a servo motor 6021. The servo motor 6021 drives the drive wheel 6022 to rotate, and the drive wheel 6022 drives the driven wheel 6013 to rotate via a toothed belt 6023. To improve the cleaning of the mixer 3, the cleaning mechanism 7 includes a drive motor 701, a cleaning cylinder 702, and teeth 703. The surface of the cleaning cylinder 702 is movably mounted on the middle of the left side of the mounting groove 6012, and the right side of the cleaning cylinder 702 is fixedly mounted on the output end of the drive motor 701. The bottom of the drive motor 701 is fixedly mounted on the bottom of the inner cavity of the mounting groove 6012, and the bottom of the teeth 703 is fixedly mounted on the surface of the cleaning cylinder 702. A limit rod 8 is installed on the top of the mounting groove 6012, which can be rotated by the drive motor 701.The drive motor 701 drives the cleaning cylinder 702 to rotate, which in turn drives the toothed teeth 703 to rotate. The toothed teeth 703 clean the mixer 3. To improve the limiting effect on the mounting slot 6012, the left side of the limiting rod 8 is fixedly installed on the right side of the mounting slot 6012, and the surface of the limiting rod 8 is movably installed in the middle of the mounting frame 5. The limiting rod 8 can be installed on the mounting slot 6012, thus limiting its movement. To further improve the cleaning of the mixer 3, the toothed teeth 703 are evenly arranged in a ring on the surface of the cleaning cylinder 702. The toothed teeth 703 are made of wear-resistant alloy material and can effectively clean the mixer 3.

[0022] The working principle of this utility model:

[0023] In use, first open the cleaning mechanism 7, drive motor 701 to rotate, drive motor 701 to drive cleaning cylinder 702 to rotate, cleaning cylinder 702 to drive toothed gear 703 to rotate, then open the transmission device 6, servo motor 6021 to rotate, servo motor 6021 to drive drive wheel 6022 to rotate, drive wheel 6022 to drive driven wheel 6013 to rotate through toothed belt 6023, driven wheel 6013 to drive lead screw 6011 to rotate through threaded connection, lead screw 6011 to drive mounting groove 6012 to move, mounting groove 6012 to drive toothed gear 703 to move, the mixer rotates, and the toothed gear 703 cleans the mixer 3.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. A passive material cleaning device for a drum mixer, comprising a base (1), a support frame (2) and a mixer (3), characterized in that: The bottom of the support frame (2) is fixedly installed on the top of the base (1), the surface of the mixer (3) is movably installed on the middle of the support frame (2), the top of the base (1) is equipped with an auxiliary wheel (4), the top of the base (1) is equipped with a mounting bracket (5), the top of the base (1) is equipped with a transmission device (6), the top of the base (1) is equipped with a cleaning mechanism (7), the bottom of the auxiliary wheel (4) is fixedly installed on the top of the base (1), the surface of the auxiliary wheel (4) is installed on the surface of the mixer (3), and the bottom of the mounting bracket (5) is fixedly installed on the top of the base (1).

2. The passive cylinder blender cleanout device of claim 1, wherein: The transmission device (6) includes a transmission mechanism (601) and a drive mechanism (602). The transmission mechanism (601) is mounted on the top of the base (1), and the drive mechanism (602) is mounted on the top of the base (1). The drive mechanism (602) is located in front of the transmission mechanism (601).

3. The passive clearing device for a cylindrical mixer according to claim 2, wherein: The transmission mechanism (601) includes a lead screw (6011), a mounting groove (6012), a driven wheel (6013), and a bearing (6014). The left side of the bearing (6014) is fixedly mounted on the right side of the mounting frame (5). The surface of the lead screw (6011) is movably mounted on the middle part of the mounting frame (5). The surface of the lead screw (6011) is movably mounted on the middle part of the bearing (6014). The left side of the driven wheel (6013) is fixedly mounted on the right side of the inner wall of the bearing (6014). The surface of the lead screw (6011) is connected to the middle part of the driven wheel (6013) by a thread. The right side of the mounting groove (6012) is movably connected to one end of the lead screw (6011) by a rotating shaft.

4. The passive cylinder blender clean-out device of claim 3, wherein: The drive mechanism (602) includes a servo motor (6021), a drive wheel (6022), and a toothed belt (6023). The left side of the drive wheel (6022) is fixedly installed on the output end of the servo motor (6021), and the bottom of the servo motor (6021) is fixedly installed on the top of the base (1). The drive wheel (6022) and the driven wheel (6013) are fixedly connected by the toothed belt (6023).

5. The passive cylinder blender cleanout device of claim 3, wherein: The cleaning mechanism (7) includes a drive motor (701), a cleaning cylinder (702), and teeth (703). The surface of the cleaning cylinder (702) is movably mounted on the middle of the left side of the mounting groove (6012). The right side of the cleaning cylinder (702) is fixedly mounted on the output end of the drive motor (701). The bottom of the drive motor (701) is fixedly mounted on the bottom of the inner cavity of the mounting groove (6012). The bottom of the teeth (703) is fixedly mounted on the surface of the cleaning cylinder (702). A limit rod (8) is installed on the top of the mounting groove (6012).

6. The passive clearing device for a cylindrical mixer according to claim 5, wherein: The left side of the limiting rod (8) is fixedly installed on the right side of the mounting groove (6012), and the surface of the limiting rod (8) is movably installed on the middle part of the mounting bracket (5).

7. The passive clearing device for a cylindrical mixer according to claim 5, wherein: The teeth (703) are evenly installed in a ring on the surface of the cleaning cylinder (702), and the teeth (703) are made of wear-resistant alloy.