A ginger-pickling and pulping device

Abstract

This utility model discloses a pickled ginger pulping device, including a mounting base, an equipment box, and a toothed disc pulverizer. The toothed disc pulverizer is fixedly mounted on the top surface of the mounting base, and a support leg is fixedly mounted on the top surface of the other end of the mounting base. Beneficial effects: This utility model uses a chopping trough and a toothed disc pulverizer. When pulping pickled ginger, the pickled ginger can be placed in the chopping trough. The main shaft box and drive motor are started. The main shaft box drives the drive shaft to rotate, causing the chopping blades to rotate rapidly and chop the pickled ginger. At the same time, the drive motor drives the chopping bowl to rotate through the motor shaft, allowing the pickled ginger inside the chopping trough to quickly contact the chopping blades for thorough chopping. Subsequently, the chopped pickled ginger is conveyed to the toothed disc pulverizer via a conveyor belt for pulping. The chopping trough design finely chops the highly fibrous ginger tissue, avoiding clogging of the toothed disc pulverizer's sieve plate and preventing clogging and shutdown problems, thus improving pulping stability and working efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ginger pulping technology, specifically to a ginger pulping device. Background Technology

[0002] Pickled ginger is a dish made primarily from Qingzhou bamboo root ginger. It belongs to the Sichuan-style pickled vegetables, with a slightly yellow color, tender and fragrant taste, and a slightly spicy and sweet flavor. When making pickled ginger into a seasoning packet, it needs to be crushed, a process known as pulping.

[0003] During the pulping process of pickled ginger, the highly fibrous tissue of ginger is prone to clogging the grinder, causing the grinder's screen plate to become clogged. In severe cases, the machine may have to stop, reducing the stability and efficiency of production. Frequent cleaning of clogged screen plates also increases the workload of the staff and causes a large amount of fiber tissue to be wasted. Further improvements can be made.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a ginger-pickling and pulping device, which significantly improves pulping efficiency and thus solves the problems mentioned in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the aforementioned advantages of significantly improving pulping efficiency, the specific technical solution adopted by this utility model is as follows:

[0009] A ginger-pickling and pulping device includes a mounting base, an equipment box, and a toothed disc pulverizer. The toothed disc pulverizer is fixedly mounted on the top surface of the mounting base, and a support leg is fixedly mounted on the top surface of the other end of the mounting base. An electric cylinder is fixedly mounted on one side of the support leg on the top surface of the mounting base. A drive motor is fixedly mounted inside the equipment box, and the output end of the drive motor is connected to a chopping bowl via a motor shaft. A chopping groove is formed on the top surface of the chopping bowl. A spindle box is fixedly mounted on the top surface of the equipment box on one side of the chopping bowl, and a drive shaft is mounted on the output end of the spindle box. A chopping blade is fixedly mounted on the other end of the drive shaft. A first hinge seat is fixedly mounted on the bottom surface of the equipment box, and end blocks are fixedly mounted on the bottom surface of the equipment box. A guide rod is connected between the end blocks. A slider is slidably sleeved on the outside of the guide rod, and a second hinge seat is fixedly mounted on the bottom surface of the slider. The top surface of the support leg is hinged to the first hinge seat, and the top surface of the moving rod of the electric cylinder is hinged to the second hinge seat. A conveyor belt is obliquely arranged between the equipment box and the toothed disc pulverizer via a vertical frame.

[0010] Furthermore, a lid is hinged to one end of the top surface of the chopping bowl, and a clearance groove is provided on one side surface of the lid corresponding to the position of the drive shaft.

[0011] Furthermore, the motor shaft is rotatably connected to the top surface of the equipment box via bearings, and the motor shaft, chopping bowl, and chopping trough are arranged coaxially.

[0012] Furthermore, the chopping groove has an annular structure, and the inner wall of the chopping groove is polished.

[0013] Furthermore, one end of the conveyor belt extends above the feed hopper of the toothed disc crusher, and the conveyor belt is used in conjunction with a drive device.

[0014] Furthermore, the width of the conveyor belt is greater than the outer diameter of the chopping trough, and the other end of the conveyor belt extends to the bottom of the equipment box.

[0015] Furthermore, a drive mechanism for driving the shaft is installed inside the spindle box, and the drive mechanism is a motor, with the output end of the drive mechanism fixedly connected to one end of the drive shaft.

[0016] Furthermore, the cutting blades are distributed in multiple sets at equal angles along the drive shaft, and the cutting blades extend into the chopping groove.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the present invention provides a ginger-pickling and pulping device, which has the following beneficial effects:

[0019] (1) This utility model adopts a chopping and mixing tank and a toothed disc pulverizer. When making pickled ginger pulp, the pickled ginger can be put into the chopping and mixing tank, the main shaft box and drive motor are started, the main shaft box drives the drive shaft to rotate, and drives the chopping blade to rotate quickly to chop the pickled ginger. At the same time, the drive motor drives the chopping bowl to rotate through the motor shaft, so that the pickled ginger inside the chopping tank can quickly contact the chopping blade for comprehensive chopping and mixing. Then, the chopped pickled ginger is transported to the toothed disc pulverizer through the conveyor belt for pulping. The chopping and mixing tank is designed to chop the ginger tissue with a high degree of fibrousness into fine pieces, avoid clogging the screen plate of the toothed disc pulverizer, avoid the problem of clogging and shutdown, and improve the pulping stability and working efficiency.

[0020] (2) This utility model adopts a flip-up equipment box. After the pickled ginger is chopped, the staff can start the electric cylinder to extend and push the slider to move along the guide rod, thereby pushing the equipment box to flip along the first hinge seat, causing the chopping bowl to flip, so that the chopped pickled ginger can be poured onto the top surface of the conveyor belt and transported into the toothed disc crusher by the conveyor belt. This eliminates the trouble of manual transfer, improves the convenience of use, and further improves the work efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the internal structure of a ginger-pickling and pulping device proposed in this utility model;

[0023] Figure 2 This is a front view of a ginger-pickling and pulping device proposed in this utility model;

[0024] Figure 3 This is an enlarged view of node A of a ginger-pickling and pulping device proposed in this utility model;

[0025] Figure 4 This is a schematic diagram of the bottom structure of the equipment box proposed in this utility model.

[0026] In the picture:

[0027] 1. Mounting base; 2. Equipment box; 3. Drive motor; 4. Chopping bowl; 5. Chopping trough; 6. Main shaft box; 7. Drive shaft; 8. Chopping blade; 9. Electric cylinder; 10. Support leg; 11. First hinge seat; 12. End block; 13. Slider; 14. Guide rod; 15. Second hinge seat; 16. Stand; 17. Conveyor belt; 18. Toothed disc crusher; 19. Cover; 20. Hinge; 21. Motor shaft; 22. Bearing. Detailed Implementation

[0028] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present invention, a ginger-pickling and pulping device is provided.

[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a ginger pulping device according to an embodiment of the present invention includes a mounting base 1, an equipment box 2, and a toothed disc pulverizer 18. The toothed disc pulverizer 18, a common pulverizing and pulping device in the art, is fixedly mounted on the top surface of the mounting base 1 and will not be described in detail here. Support legs 10 are fixedly mounted on the top surface of the other end of the mounting base 1. Two sets of support legs 10 are arranged to stabilize the installation of the equipment box 2. An electric cylinder 9 is fixedly mounted on one side of the support leg 10 on the top surface of the mounting base 1. The electric cylinder 9 and the support leg 10 are arranged in a triangle to improve support stability. A drive motor 3 is fixedly mounted inside the equipment box 2, and the output end of the drive motor 3 is connected to a chopping bowl 4 via a motor shaft 21. The drive motor 3 and the motor shaft 21 are a complete set of equipment used to drive the chopping bowl 4 to rotate. The top surface of the chopping bowl 4 has a chopping groove 5, into which pickled ginger is placed. A spindle box 6 is fixedly installed on the top surface of the equipment box 2, located on one side of the chopping bowl 4. A drive shaft 7 is installed at the output end of the spindle box 6. The spindle box 6 contains a drive mechanism for the drive shaft 7, which is a motor. The output end of the drive mechanism is fixedly connected to one end of the drive shaft 7, a common drive structure not shown in detail in the figure. A cleaver 8 is fixedly installed on the other end of the drive shaft 7, with a cutting edge for cutting the pickled ginger fibers. A first hinge seat 11 is fixedly installed on the bottom surface of the equipment box 2, the number of which is the same as the vertical number of the support legs 10. Two sets of end blocks 12 are also fixedly installed on the bottom surface of the equipment box 2. A guide rod 14 is connected between the two parts. The guide rod 14 is made of smooth metal rod. A slider 13 is slidably sleeved on the outside of the guide rod 14, and a second hinge seat 15 is fixedly installed on the bottom surface of the slider 13. The top surface of the support leg 10 is hinged to the first hinge seat 11. The top surface of the moving rod of the electric cylinder 9 is hinged to the second hinge seat 15. A conveyor belt 17 is obliquely arranged between the equipment box 2 and the toothed disc crusher 18 through the upright frame 16. The obliquely arranged conveyor belt 17 facilitates the lifting and feeding of pickled ginger. When pickling ginger, the pickled ginger can be put into the chopping tank 5. Start the main shaft box 6 and the drive motor 3. The main shaft box 6 drives the drive shaft 7 to rotate, which drives the chopping blade 8 to rotate quickly to chop the pickled ginger. At the same time, the drive motor 3 drives the chopping bowl 4 to rotate through the motor shaft 21, so that the pickled ginger inside the chopping tank 5 can be chopped. The ginger is quickly and thoroughly chopped by the chopping blade 8. Then, the chopped pickled ginger is conveyed to the toothed disc pulverizer 18 via conveyor belt 17 for pulping. The chopping groove 5 finely chops the highly fibrous ginger tissue, preventing clogging of the sieve plate of the toothed disc pulverizer 18 and avoiding shutdowns, thus improving pulping stability and efficiency. After chopping, the operator can extend the electric cylinder 9, pushing the slider 13 along the guide rod 14, which in turn pushes the equipment box 2 to rotate along the first hinge seat 11, causing the chopping bowl 4 to rotate. This allows the chopped pickled ginger to be poured onto the top surface of the conveyor belt 17 and conveyed into the toothed disc pulverizer 18, eliminating the need for manual transfer and improving ease of use.This further improved work efficiency.

[0031] In one embodiment, a cover 19 is hinged to one end of the top surface of the chopping bowl 4 via a hinge 20, and a clearance groove is provided on one side surface of the cover 19 corresponding to the position of the drive shaft 7. The cover 19 can prevent the ginger from splashing when the chopping blade 8 is chopping, thereby reducing the leakage of materials. At the same time, the staff can also flip it open for easy cleaning.

[0032] In one embodiment, the motor shaft 21 is rotatably connected to the top surface of the equipment box 2 via the bearing 22, which stabilizes the rotation of the motor shaft 21. The motor shaft 21, the chopping bowl 4, and the chopping groove 5 are arranged coaxially to improve the stability of the rotation of the chopping bowl 4.

[0033] In one embodiment, the chopping trough 5 has an annular structure, and the inner wall of the chopping trough 5 is polished, making the inner wall of the chopping trough 5 smooth, so that the chopped pickled ginger can slide down and be poured onto the top surface of the conveyor belt 17.

[0034] In one embodiment, one end of the conveyor belt 17 extends above the feed hopper of the toothed disc crusher 18, and the conveyor belt 17 is used in conjunction with a drive device, which is a common conveying structure and is not shown in detail in the figure.

[0035] In one embodiment, the width of the conveyor belt 17 is greater than the outer diameter of the chopping trough 5 to prevent the pickled ginger from falling off the conveyor belt 17 when the chopping bowl 4 is flipped, thereby improving the stability of the pickled ginger transfer. The other end of the conveyor belt 17 extends to the bottom of the equipment box 2.

[0036] In one embodiment, multiple sets of cutting blades 8 are distributed at equal angles along the drive shaft 7, and the cutting blades 8 extend into the chopping and mixing groove 5. The multiple sets of cutting blades 8 improve the chopping and mixing efficiency.

[0037] Working principle:

[0038] When making pickled ginger pulp, the pickled ginger can be placed in the chopping trough 5. The main spindle box 6 and drive motor 3 are started. The main spindle box 6 drives the drive shaft 7 to rotate, causing the chopping blade 8 to rotate rapidly and chop the pickled ginger. Simultaneously, the drive motor 3 drives the chopping bowl 4 to rotate via the motor shaft 21, ensuring that the pickled ginger inside the chopping trough 5 comes into rapid contact with the chopping blade 8 for thorough chopping. Then, the chopped pickled ginger is conveyed to the toothed disc pulverizer 18 via the conveyor belt 17 for pulping. The chopping trough 5 is designed to finely chop ginger tissue with a high degree of fibrousness, avoiding… The screen plate of the toothed disc crusher 18 is blocked, avoiding the problem of clogging and shutdown, improving the stability and efficiency of pulping. At the same time, after the pickled ginger is chopped, the operator can start the electric cylinder 9 to extend and push the slider 13 to move along the guide rod 14, which in turn pushes the equipment box 2 to flip along the first hinge seat 11, causing the chopping bowl 4 to flip. The chopped pickled ginger can then be poured onto the top surface of the conveyor belt 17 and transported into the toothed disc crusher 18 by the conveyor belt 17. This eliminates the trouble of manual transfer, improves the convenience of use, and further improves the work efficiency.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for pickling and pulping ginger, characterized in that, The equipment includes a mounting base (1), an equipment box (2), and a toothed disc crusher (18). The toothed disc crusher (18) is fixedly mounted on the top surface of the mounting base (1), and a support leg (10) is fixedly mounted on the top surface of the other end of the mounting base (1). An electric cylinder (9) is fixedly mounted on one side of the support leg (10) on the top surface of the mounting base (1). A drive motor (3) is fixedly mounted inside the equipment box (2), and the output end of the drive motor (3) is connected to a chopping bowl (4) through a motor shaft (21). A chopping groove (5) is opened on the top surface of the chopping bowl (4). A spindle box (6) is fixedly mounted on the top surface of the equipment box (2) on one side of the chopping bowl (4), and a drive motor is installed at the output end of the spindle box (6). A shaft (7) is fixedly mounted on the other end of the drive shaft (7), and a cutting blade (8) is fixedly mounted on the bottom surface of the equipment box (2). A first hinge seat (11) is fixedly mounted on the bottom surface of the equipment box (2), and an end block (12) is fixedly mounted on the bottom surface of the equipment box (2). A guide rod (14) is connected between the end blocks (12). A slider (13) is slidably sleeved on the outside of the guide rod (14), and a second hinge seat (15) is fixedly mounted on the bottom surface of the slider (13). The top surface of the support leg (10) is hinged to the first hinge seat (11), and the top surface of the moving rod of the electric cylinder (9) is hinged to the second hinge seat (15). A conveyor belt (17) is obliquely arranged between the equipment box (2) and the toothed disc crusher (18) through a vertical frame (16).

2. The ginger-pickling and pulping device according to claim 1, characterized in that, The top surface of the chopping bowl (4) is hinged to a lid (19) via a hinge (20), and a clearance groove is provided on one side surface of the lid (19) corresponding to the position of the drive shaft (7).

3. The ginger-pickling and pulping device according to claim 1, characterized in that, The motor shaft (21) is rotatably connected to the top surface of the equipment box (2) via a bearing (22), and the motor shaft (21), chopping bowl (4) and chopping groove (5) are arranged coaxially.

4. The ginger-pickling and pulping device according to claim 1, characterized in that, The chopping groove (5) has an annular structure, and the inner wall of the chopping groove (5) is polished.

5. The ginger-pickling and pulping device according to claim 1, characterized in that, One end of the conveyor belt (17) extends above the feed hopper of the toothed disc crusher (18), and the conveyor belt (17) is used in conjunction with a drive device.

6. The ginger-pickling and pulping device according to claim 1, characterized in that, The width of the conveyor belt (17) is greater than the outer diameter of the chopping trough (5), and the other end of the conveyor belt (17) extends to the bottom of the equipment box (2).

7. The ginger-pickling and pulping device according to claim 1, characterized in that, The spindle box (6) is equipped with a drive mechanism for driving the shaft (7), and the drive mechanism is a motor, and the output end of the drive mechanism is fixedly connected to one end of the drive shaft (7).

8. The ginger-pickling and pulping device according to claim 1, characterized in that, The cutting blades (8) are distributed in multiple sets at equal angles along the drive shaft (7), and the cutting blades (8) extend into the chopping groove (5).

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