Water washing equipment for soft magnet oxygen granulation
By designing a motor-driven centrifugal drying system and a convenient assembly/disassembly structure, the problem of cumbersome operation after washing soft magnetic oxide pellets has been solved, improving production efficiency and stability and preventing pellet breakage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI LANGJI NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-26
AI Technical Summary
In the existing soft magnetic oxide granulation process, after washing with water, the granules need to be removed from the ultrasonic cleaner, drained, and then sent to the drying equipment, which is cumbersome and inefficient.
A water washing device for soft magnetic oxide granulation was designed. The device uses a motor to drive the support plate to rotate and the tie rod to revolve, and uses centrifugal force to dry the granules. The filter plate separates the granules into multiple spaces to avoid granule breakage. At the same time, the device is easy to disassemble and assemble using a damping slide rail and a pin structure, which simplifies the loading and unloading process.
It eliminates the need to wait for draining, reduces moisture content, shortens drying time, improves production efficiency, avoids particle breakage, and simplifies the operation process.
Smart Images

Figure CN224272625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soft magnetic ferrite production technology, specifically to a soft magnetic ferrite granulation water washing device. Background Technology
[0002] In the process of soft magnetic oxide granulation, water washing is one of the steps, mainly used to remove impurities, residual binders or chemical contaminants from the surface of the particles to ensure the magnetic properties and stability of the final product. The three common cleaning methods are immersion, spraying and ultrasonic cleaning.
[0003] After cleaning soft magnetic ferrites in ultrasonic equipment, the particles need to be removed from the ultrasonic cleaner, drained, and then sent to a drying equipment for drying. This process is time-consuming and cumbersome, resulting in low production efficiency. Utility Model Content
[0004] Therefore, the purpose of this utility model is to provide a water washing device for soft magnetic oxide granulation, so as to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a water washing device for soft magnetic oxide granulation, comprising a base, a top frame connected to the top of the base, and a mounting frame connected inside the top frame via a damping slide rail. A motor is installed inside the mounting frame, and a sleeve is connected to the output end of the motor. A first pin passes through one side of the sleeve, and a second pin passes through one side of the top of the first pin. A support plate is connected to the bottom of the sleeve via a transmission rod, and pull rods are connected to both sides of the bottom of the support plate. A pressure plate and a support frame are respectively sleeved on the outside of the pull rods, and a clamping bolt is connected to the top of the pressure plate. A filter disc is fixed inside the support frame, and a filter plate is connected inside the filter disc.
[0006] By adopting the above technical solution, the operator slides the filter discs on the pull rod, leaving gaps between the multiple filter discs to facilitate the placement of the soft magnetic ferrite material to be washed. This operation is repeated for all filter discs. After placing the material, the operator releases their grip on the support frame and filter discs. At this point, gravity causes the multiple support frames and filter discs to come into contact, and the pressure plate will contact the uppermost support frame and filter disc. The operator then tightens the clamping bolts to limit the pressure plate, thus limiting the multiple support frames and filter discs and preventing the material from falling off the top of the filter discs during subsequent spin-drying. After the material is loaded, the operator slides the mounting frame upwards, causing the motor and sleeve to move upwards. The operator then inserts the transmission rod into the sleeve, and sequentially inserts the first and second pins to complete the limiting between the transmission rod and the sleeve. The shape of the transmission rod and the fit between the sleeve and the transmission rod facilitate the rotation of the transmission rod when the sleeve rotates. Then, gravity causes the mounting frame, motor, sleeve, and other structures to move downwards along the damping slide rail. The support frame, filter disc, and filter plate are moved into the cleaning tank. After drainage, the motor is turned on. The output of the motor drives the support disc to rotate and multiple tie rods to revolve through the sleeve and transmission rod. After the tie rods revolve, they drive the filter disc and the filter plate inside the filter disc to rotate through the support frame. The centrifugal force generated during rotation is used to dry the particles. The filter plate separates the particles into multiple spaces, which can prevent the particles from accumulating and colliding with each other due to centrifugal force, thus preventing the particles from breaking. The water that is thrown out is also discharged through the outlet. After drying, the installation frame, motor, sleeve, and other structures are lifted upward along the damping slide rail, so that the support frame, filter disc, and filter plate are removed from the cleaning tank. Then, the second and first pins are pulled out in sequence, so that the transmission rod can be separated from the sleeve and the support disc can be removed. Then, the clamping bolts are loosened so that the multiple support frames can slide on the tie rod to adjust the spacing. At this time, the material can be poured out to complete the unloading.
[0007] Furthermore, the mounting bracket is slidably connected to the top frame via a damping slide rail.
[0008] By adopting the above technical solution, after the materials are loaded, the worker slides the mounting frame upwards, causing the motor and sleeve to move upwards. Then, the worker inserts the transmission rod into the sleeve and sequentially inserts the first and second pins to complete the limiting between the transmission rod and the sleeve. Due to the shape of the transmission rod and the fit between the sleeve and the transmission rod, it is easy for the sleeve to rotate and drive the transmission rod to rotate. Then, by gravity, the mounting frame, motor, sleeve and other structures are all moved downwards along the damping slide rail, thereby allowing the support frame, filter disc and filter plate to enter the cleaning tank. After the spin-drying is completed, the worker lifts the mounting frame, motor, sleeve and other structures upwards along the damping slide rail, allowing the support frame, filter disc and filter plate to be removed from the cleaning tank. Then, the worker pulls out the second and first pins in sequence, and the transmission rod and sleeve can be separated and the support disc can be removed.
[0009] Furthermore, the transmission rod is adapted to the sleeve, and the cross-section of the transmission rod is cross-shaped.
[0010] By adopting the above technical solution, the shape of the transmission rod and the fit between the sleeve and the transmission rod make it easy for the sleeve to rotate and drive the transmission rod to rotate.
[0011] Furthermore, the first pin is detachably connected to the sleeve and the transmission rod, and the second pin is detachably connected to the first pin.
[0012] By adopting the above technical solution, the workers insert the transmission rod into the sleeve, and then insert the first pin and the second pin in sequence to complete the limiting between the transmission rod and the sleeve.
[0013] Furthermore, both the pressure plate and the support frame are slidably connected to the tie rod.
[0014] By adopting the above technical solution, the staff slides the filter discs on the pull rod, leaving gaps between multiple filter discs to facilitate the placement of soft magnetic ferrite material to be washed. Multiple filter discs are operated in this way. After the material is placed, the staff releases their hands from the support frame and filter discs. At this time, gravity causes multiple support frames and filter discs to fit together, and the pressure plate will fit together with the uppermost support frame and filter disc.
[0015] Furthermore, the clamping bolt abuts against the pressure plate, and the pressure plate abuts against the support frame and the filter disc.
[0016] By adopting the above technical solution, the top of the filter disc is covered by a sliding pressure plate, and then the pressure bolts are tightened to limit the pressure plate, so as to prevent particles from falling off the top of the filter disc during the spin-drying process.
[0017] Furthermore, multiple cavities are provided between the filter plate and the filter disc.
[0018] By adopting the above technical solution, multiple particles are separated into multiple spaces by the filter plate, which can avoid the phenomenon that a large number of particles will accumulate together and collide with each other due to centrifugal force, causing the particles to break.
[0019] Furthermore, a cleaning tank is connected to the top of the base, and an ultrasonic generator is installed inside the cleaning tank. Water inlets and outlets are penetrating through both sides of the back of the cleaning tank.
[0020] By adopting the above technical solution, the staff turns on the ultrasonic cleaning machine, which consists of a cleaning tank, an ultrasonic generator, and other components, and inputs deionized water into the cleaning tank through the inlet to begin cleaning the materials; after cleaning, the wastewater is discharged through the outlet.
[0021] Furthermore, multiple support frames, filter discs, and filter plates are provided, and the multiple support frames, filter discs, and filter plates are distributed at equal intervals.
[0022] By adopting the above technical solution, and by increasing the number of support frames, filter discs, and filter plates, it is easier to place more materials for washing, thereby increasing efficiency.
[0023] In summary, the present invention has the following main advantages:
[0024] 1. This utility model, through the arrangement of a motor, tie rods, support frame, filter disc, and filter plate, drives the support disc to rotate and multiple tie rods to revolve after the motor starts. After the tie rods revolve, they drive the filter disc and the filter plate inside the filter disc to rotate through the support frame. The centrifugal force generated during rotation is used to dry the particles, and the filter plate separates multiple particles into multiple spaces, which can avoid the phenomenon of a large number of particles accumulating together and colliding with each other due to centrifugal force, resulting in particle breakage. There is no need to wait for draining and the moisture content is reduced, which reduces the subsequent drying time, thereby improving the production efficiency of the block.
[0025] 2. This utility model, through the arrangement of a damping slide rail, sleeve, first pin, second pin, and transmission rod, allows for easy disassembly. When disassembly is required, the mounting frame, motor, sleeve, and other structures are all lifted upwards along the damping slide rail, allowing the support frame, filter disc, and filter plate to be removed from the cleaning tank. Then, the second pin and first pin are pulled out sequentially, separating the transmission rod from the sleeve and removing the support disc. This facilitates emptying the particles from the filter disc for unloading and subsequent loading. During installation, the transmission rod is inserted into the sleeve, followed by the first and second pins, establishing a limit between the transmission rod and the sleeve. The shape of the transmission rod and the fit between the sleeve and transmission rod facilitate rotation of the transmission rod when the sleeve rotates. Gravity then causes the mounting frame, motor, sleeve, and other structures to move downwards along the damping slide rail, allowing the support frame, filter disc, and filter plate to enter the cleaning tank. This facilitates easy disassembly and assembly for loading and unloading.
[0026] 3. This utility model uses a pressure plate and a clamping bolt to cover the top of the filter disc by sliding the pressure plate and then tightening the clamping bolt to limit the pressure plate, thus preventing particles from falling off the top of the filter disc during spin drying and improving stability. Attached Figure Description
[0027] Figure 1 This is a cross-sectional structural diagram of the present invention;
[0028] Figure 2 This is a cross-sectional structural diagram of the top frame of this utility model;
[0029] Figure 3 This is a schematic diagram of the support plate structure of this utility model;
[0030] Figure 4 This is a schematic diagram of the cross-sectional structure of the filter disc of this utility model;
[0031] Figure 5 This is a schematic diagram of the filter plate structure of this utility model.
[0032] In the diagram: 1. Base; 2. Cleaning tank; 3. Ultrasonic generator; 4. Inlet; 5. Outlet; 6. Top frame; 7. Damping slide rail; 8. Mounting bracket; 9. Motor; 10. Sleeve; 11. First pin; 12. Second pin; 13. Support plate; 14. Transmission rod; 15. Tie rod; 16. Pressure plate; 17. Support frame; 18. Filter disc; 19. Filter plate; 20. Tightening bolt. Detailed Implementation
[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0034] The embodiments of this utility model will be described below based on its overall structure.
[0035] Example 1:
[0036] A water washing device for soft magnetic oxide granulation, such as Figures 1-5As shown, the device includes a base 1, a top frame 6 connected to the top of the base 1, a mounting bracket 8 connected inside the top frame 6 via a damping slide rail 7, and the mounting bracket 8 slidably connected to the top frame 6 via the damping slide rail 7. A motor 9 is installed inside the mounting bracket 8, and a sleeve 10 is connected to the output end of the motor 9. A first pin 11 passes through one side of the sleeve 10, and the first pin 11 is detachably connected to the sleeve 10 and the transmission rod 14. A second pin 12 passes through one side of the top of the first pin 11, and the second pin 12 is detachably connected to the first pin 11. The bottom of the sleeve 10 is connected to a transmission rod 14. The rod 14 is connected to the support plate 13. The transmission rod 14 is adapted to the sleeve 10. The cross-section of the transmission rod 14 is cross-shaped. Pull rods 15 are connected to both sides of the bottom of the support plate 13. A pressure plate 16 and a support frame 17 are respectively sleeved on the outside of the pull rods 15. Both the pressure plate 16 and the support frame 17 are slidably connected to the pull rods 15. A clamping bolt 20 is connected to the top of the pressure plate 16, abutting against the pressure plate 16. The pressure plate 16 abuts against the support frame 17 and the filter disc 18. The filter disc 18 is fixed inside the support frame 17. The filter disc 18 is connected internally to... The filter plate 19 has multiple cavities between it and the filter disc 18. After drainage, the operator turns on the motor 9. After the motor 9 starts, its output drives the support disc 13 to rotate and the multiple pull rods 15 to revolve via the sleeve 10 and the transmission rod 14. After the pull rods 15 revolve, they drive the filter disc 18 and the filter plate 19 inside the filter disc 18 to rotate via the support frame 17. The centrifugal force generated during rotation is used to dry the particles, and the filter plate 19 separates the particles into multiple spaces, which can prevent a large number of particles from accumulating together and colliding with each other due to centrifugal force. The impact caused the particles to break, and the water that was thrown out was also discharged through the outlet 5. After the spin-drying was completed, the workers lifted the mounting frame 8, motor 9, sleeve 10 and other structures upward along the damping slide rail 7, so that the support frame 17, filter disc 18 and filter plate 19 were removed from the cleaning tank 2. Then the workers pulled out the second pin 12 and the first pin 11 in sequence, so that the transmission rod 14 could be separated from the sleeve 10 and the support plate 13 could be removed. Then the workers loosened the clamping bolt 20, and at this time the workers could pour out the material to complete the unloading.
[0037] See Figure 1 and Figure 2 In the above embodiment, a cleaning tank 2 is connected to the top of the base 1. An ultrasonic generator 3 is installed inside the cleaning tank 2. Water inlets 4 and water outlets 5 pass through the back of the cleaning tank 2 on both sides. The operator turns on the ultrasonic cleaning machine composed of the cleaning tank 2, ultrasonic generator 3 and other components, and inputs deionized water into the cleaning tank 2 through the water inlet 4 to start cleaning the materials. After cleaning, the wastewater is discharged through the water outlet 5.
[0038] Example 2:
[0039] Based on the above embodiment one, the following settings are used to increase the amount of water-washed material.
[0040] See Figure 1 , Figure 3 and Figure 4 In the above embodiments, multiple support frames 17, filter discs 18 and filter plates 19 are provided. The multiple support frames 17, filter discs 18 and filter plates 19 are equidistantly distributed. By increasing the number of support frames 17, filter discs 18 and filter plates 19, it is easier to place more materials for washing and increase efficiency.
[0041] The implementation principle of this utility model is as follows: First, the operator slides the filter disc 18 on the pull rod 15 to leave gaps between the multiple filter discs 18 so that the operator can place the soft magnetic ferrite material to be washed. The multiple filter discs 18 are operated in this way. After the material is placed, the operator releases his / her hands from the support frame 17 and the filter disc 18. At this time, the multiple support frames 17 and the filter disc 18 are brought into contact by gravity, and the pressure plate 16 will be in contact with the uppermost support frame 17 and the filter disc 18. Then the operator tightens the clamping bolt 20 to limit the pressure plate 16, thereby limiting the multiple support frames 17 and the filter disc 18 and preventing the material from falling off the top of the filter disc 18 during subsequent spin drying.
[0042] After the materials are loaded, the staff slides the mounting frame 8 upwards, causing the motor 9 and sleeve 10 to move upwards. Then, the staff inserts the transmission rod 14 into the sleeve 10 and inserts the first pin 11 and the second pin 12 in sequence to complete the limiting between the transmission rod 14 and the sleeve 10. Due to the shape of the transmission rod 14 and the fit between the sleeve 10 and the transmission rod 14, it is easy for the sleeve 10 to rotate and drive the transmission rod 14 to rotate. Then, by gravity, the mounting frame 8, motor 9, sleeve 10 and other structures are all moved downwards along the damping slide rail 7, thereby allowing the support frame 17, filter disc 18 and filter plate 19 to enter the cleaning tank 2.
[0043] The staff turns on the ultrasonic cleaner, which consists of cleaning tank 2, ultrasonic generator 3, and other components, and inputs deionized water into cleaning tank 2 through water inlet 4 to begin cleaning the materials; the ultrasonic cleaner is existing technology, and this technical solution only uses a part of it as an example without describing it in detail; after cleaning, the wastewater is discharged through water outlet 5.
[0044] After drainage is completed, the staff turns on the motor 9. After the motor 9 starts, the output end drives the support plate 13 to rotate and multiple pull rods 15 to revolve through the sleeve 10 and the transmission rod 14. After the pull rods 15 revolve, they drive the filter plate 18 and the filter plate 19 inside the filter plate 18 to rotate through the support frame 17. The centrifugal force generated during the rotation will dry the particles. The filter plate 19 separates multiple particles into multiple spaces, which can avoid the phenomenon that a large number of particles will accumulate together and collide with each other, causing the particles to break. The water that is thrown out is also discharged through the outlet 5.
[0045] After the spin-drying is complete, the workers lift the mounting frame 8, motor 9, sleeve 10 and other structures upwards along the damping slide rail 7, so that the support frame 17, filter disc 18 and filter plate 19 are removed from the cleaning tank 2. Then, the workers pull out the second pin 12 and the first pin 11 in sequence, so that the transmission rod 14 can be separated from the sleeve 10 and the support plate 13 can be removed. Then, the workers loosen the clamping bolt 20 so that the multiple support frames 17 can slide on the pull rod 15 to adjust the spacing. At this time, the workers can pour out the material to complete the unloading.
[0046] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A water washing device for soft magnetic oxide granulation, comprising a base (1), characterized in that: The base (1) is connected to a top frame (6) at the top, and the top frame (6) is connected to a mounting frame (8) through a damping slide rail (7). The mounting frame (8) is equipped with a motor (9), and the output end of the motor (9) is connected to a sleeve (10). A first pin (11) passes through one side of the sleeve (10), and a second pin (12) passes through one side of the top of the first pin (11). The bottom of the sleeve (10) is connected to a support plate (13) through a transmission rod (14), and pull rods (15) are connected to both sides of the bottom of the support plate (13). A pressure plate (16) and a support frame (17) are respectively sleeved on the outside of the pull rods (15), and a clamping bolt (20) is connected to the top of the pressure plate (16). A filter plate (18) is fixed inside the support frame (17), and a filter plate (19) is connected inside the filter plate (18).
2. The water washing equipment for soft magnetic oxide granulation according to claim 1, characterized in that: The mounting bracket (8) is slidably connected to the top frame (6) via a damping slide rail (7).
3. The water washing equipment for soft magnetic oxide granulation according to claim 1, characterized in that: The transmission rod (14) is adapted to the sleeve (10), and the cross section of the transmission rod (14) is in the shape of a cross.
4. The water washing equipment for soft magnetic oxide granulation according to claim 3, characterized in that: The first pin (11) is detached from the sleeve (10) and the transmission rod (14), and the second pin (12) is detached from the first pin (11).
5. The water washing equipment for soft magnetic oxide granulation according to claim 1, characterized in that: The pressure plate (16) and the support frame (17) are both slidably connected to the tie rod (15).
6. The water washing equipment for soft magnetic oxide granulation according to claim 5, characterized in that: The clamping bolt (20) abuts against the pressure plate (16), and the pressure plate (16) abuts against the support frame (17) and the filter disc (18).
7. The water washing equipment for soft magnetic oxide granulation according to claim 6, characterized in that: Multiple cavities are provided between the filter plate (19) and the filter disc (18).
8. The water washing equipment for soft magnetic oxide granulation according to claim 1, characterized in that: The base (1) is connected to a cleaning tank (2) at the top, and an ultrasonic generator (3) is installed inside the cleaning tank (2). The cleaning tank (2) has an inlet (4) and an outlet (5) running through its back sides.
9. The water washing equipment for soft magnetic oxide granulation according to claim 7, characterized in that: Multiple support frames (17), filter discs (18) and filter plates (19) are provided, and the multiple support frames (17), filter discs (18) and filter plates (19) are distributed at equal intervals.