Three-station bimetal cold upsetting composite contact automatic welding machine

Abstract

This utility model relates to the field of cold welding machine technology, specifically a three-station bimetallic cold forging composite contact automatic welding machine. It mainly includes a support frame, with a protective shell at the top. Feeding components are connected to the left and right sides of the front end of the protective shell. A bottom mold and a wire inlet mold are located at the front of the protective shell, and cutting components are located on both the left and right sides of the front end. A linkage turntable is located on the left rear end of the protective shell, and a transmission gear set is located on the right side of the protective shell. This three-station bimetallic cold forging composite contact automatic welding machine, through the cooperation of a rotation adjustment component, an intermittent lifting component, a moving support component, and a stamping station component, processes the product at multiple stations, resulting in a uniform silver layer distribution and stronger bonding strength. The processing is monitored by an imaging device, and the machine automatically stops immediately upon detecting material shortage, material depletion, overlapping of products, or broken needles, thus preventing further losses.

Description

Technical Field

[0001] This utility model relates to the field of welding machine technology, specifically a three-station bimetallic cold heading composite contact automatic welding machine. Background Technology

[0002] In the electrical industry, contacts are an essential structure in switch products, serving as the point of separation and contact when electronic appliances are opened and closed. A contact typically consists of a metal substrate (commonly T2 copper) and a silver alloy layer covering the metal substrate, requiring processing using contact welding equipment.

[0003] The existing production equipment has poor precision and is cumbersome to operate, which greatly affects production efficiency and product quality. The limited number of workstations and the squeezing at each workstation result in poor forming precision of stamped parts, which cannot meet the production requirements of new products. Optimization and improvement are necessary. Utility Model Content

[0004] The purpose of this invention is to provide a three-station bimetallic cold heading composite contact automatic welding machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A three-station bimetallic cold heading composite contact automatic welding machine includes:

[0007] A support frame, the top of which is provided with a protective shell, and the left and right sides of the protective shell are connected with feeding components. The top left side of the protective shell is provided with a bottom mold, and the left sides of both the front and rear ends of the protective shell are provided with cutting components.

[0008] A linkage turntable is provided on the left rear end of the protective shell, and a three-position gear set is provided on the right side of the protective shell. A three-position impact block is provided at the top front end of the three-position gear set, and a rotation adjustment component is provided at the bottom front end of the three-position gear set. A fixed connecting block is provided on the right side of the bottom inside the protective shell, and an intermittent lifting component is provided on the inner side of the fixed connecting block.

[0009] The lifting block is located at the top of the intermittent lifting component, and a movable support component is located at the top of the lifting block. A stamping station component is located at the top of the movable support component, and a longitudinal sliding plate is located at the middle of the inner bottom of the protective shell.

[0010] Preferably, the feeding assembly includes a placement rack, which is located on the left side of the protective housing. The inner side of the placement rack is provided with a transmission wheel, and the inner side of the transmission wheel is provided with a guide groove.

[0011] Preferably, the cutting assembly includes a telescopic cylinder, which is disposed on the left side of both the front and rear ends of the protective housing, and a cutting blade is disposed on the inner side of the telescopic cylinder.

[0012] Preferably, a detector is installed at the top of the protective housing, and a motor is installed on the right side of the protective housing.

[0013] Preferably, the rotation adjustment assembly includes a three-position cam, which is located at the bottom of the front end of the three-position gear set, and the three-position cam has an adjustment groove inside.

[0014] Preferably, the intermittent lifting component includes a rotating support shaft, which is disposed inside the fixed connecting block. A guide end is connected to the right side of the rotating support shaft, and a lifting connection end is connected to the left side of the rotating support shaft.

[0015] Preferably, the movable support assembly includes a movable limiting block, which is disposed at the top of the lifting block, and a reset support rod is disposed on the inner side of the movable limiting block.

[0016] Preferably, the stamping station assembly includes a die head adjusting slider, which is connected to the left side of the reset support rod. The left end of the die head adjusting slider is provided with a first die, a second die, and a third die from bottom to top.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This utility model uses the combined use of a rotation adjustment component, an intermittent lifting component, a moving support component, and a stamping station component to perform multi-station processing on the product, making the silver layer distribution on the product more uniform, the bonding strength of the product stronger, avoiding affecting product quality, and also saving material costs.

[0019] By monitoring the processing process with an imaging device, the machine can be automatically stopped immediately when the product is short of material, when the material is used up, when the products overlap, or when the needle breaks, thus preventing losses in time. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the present invention;

[0022] Figure 3 This is a three-dimensional structural diagram of the rotation adjustment component and the intermittent lifting component of this utility model;

[0023] Figure 4This is a three-dimensional structural diagram of the mobile support component and the stamping station component of this utility model.

[0024] In the diagram: 1. Support frame; 2. Protective shell; 3. Feeding assembly; 301. Placement rack; 302. Transmission wheel; 303. Guide groove; 4. Bottom mold; 5. Cutting assembly; 501. Telescopic cylinder; 502. Cutter; 6. Detector; 7. Motor; 8. Linkage turntable; 9. Three-position gear set; 10. Three-position impact block; 11. Rotation adjustment assembly; 1101. Three-position cam; 1102. Adjustment groove; 12. Fixed... 13. Fixed connecting block; 14. Intermittent lifting assembly; 15. Rotating support shaft; 16. Guide end; 17. Lifting connecting end; 18. Longitudinal slide plate; 19. Lifting block; 10. Moving support assembly; 11. Moving limit block; 12. Reset support rod; 13. Stamping station assembly; 14. Machine head adjusting slider; 15. Station mold one; 16. Station mold two; 17. Station mold three. Detailed Implementation

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0027] Example 1:

[0028] Please see Figure 1-4 This utility model provides a technical solution: a three-station bimetallic cold heading composite contact automatic welding machine, comprising:

[0029] The support frame 1 has a protective shell 2 at its top, and feeding components 3 are connected to the left and right sides of the protective shell 2. A bottom mold 4 is provided on the left side of the top of the protective shell 2, and cutting components 5 are provided on the left side of both the front and rear ends of the protective shell 2.

[0030] A linkage turntable 8 is located on the left rear end of the protective shell 2, and a three-position gear set 9 is located on the right side of the protective shell 2. A three-position impact block 10 is located at the top front end of the three-position gear set 9, and a rotation adjustment component 11 is located at the bottom front end of the three-position gear set 9. A fixed connecting block 12 is located on the right side of the bottom inside the protective shell 2, and an intermittent lifting component 13 is located on the inner side of the fixed connecting block 12.

[0031] Lifting block 15 is located at the top of intermittent lifting component 13, and a movable support component 16 is located at the top of lifting block 15. A stamping station component 17 is located at the top of movable support component 16. A longitudinal sliding plate 14 is located at the middle of the bottom inner side of protective shell 2.

[0032] By using the rotation adjustment component 11, the intermittent lifting component 13, the moving support component 16 and the stamping station component 17 together, the product is processed in multiple stations, making the silver layer distribution of the product more uniform and the bonding strength of the product stronger, avoiding affecting the product quality and saving material costs.

[0033] The processing is monitored by the imaging device of the detector. It can automatically stop the machine immediately when the product is short of material, when the material is used up, when the products are overlapping, or when the needle is broken, so as to stop the loss in time.

[0034] Example 2:

[0035] like Figure 1 and Figure 2 As shown, the automatic welding machine for three-station bimetallic cold heading composite contacts disclosed in Embodiment 2 of this utility model has a structure that is basically the same as that in Embodiment 1. The difference is that the feeding component 3 includes a placement frame 301, which is located on the left side of the protective shell 2. A transmission wheel 302 is provided on the inner side of the placement frame 301, and a guide groove 303 is provided on the inner side of the transmission wheel 302. The cutting component 5 includes a telescopic cylinder 501, which is located on the left side of both the front and rear ends of the protective shell 2. A cutter 502 is provided on the inner side of the telescopic cylinder 501. A detector 6 is installed on the top of the protective shell 2, and a motor 7 is installed on the right side of the protective shell 2.

[0036] The bimetallic wire is transported through the transmission wheel 302 inside the placement frame 301. The guide groove 303 can limit the precise transmission of the wire. After reaching the designated position, it is cut by the cutter 502 driven by the telescopic cylinder 501. Then it is clamped and transported to the bottom mold 4. The detector 6 at the top monitors the processing process. It can automatically stop the machine immediately when the product is short of material, when the material is used up, when the products overlap, or when the needle breaks.

[0037] Example 3:

[0038] like Figure 2 and Figure 3 As shown, the automatic welding machine for three-station bimetallic cold heading composite contacts disclosed in Embodiment 3 of this utility model has a structure that is basically the same as that in Embodiment 2. The difference is that the rotation adjustment component 11 includes a three-station cam 1101, and the three-station cam 1101 is located at the bottom of the front end of the three-station gear set 9. An adjustment groove 1102 is provided inside the three-station cam 1101. The intermittent lifting component 13 includes a rotation support shaft 1301, and the rotation support shaft 1301 is located inside the fixed connecting block 12. A guide end 1302 is connected to the right side of the rotation support shaft 1301, and a lifting connection end 1303 is connected to the left side of the rotation support shaft 1301.

[0039] The rotating end of motor 7 is connected to a belt, which then drives the turntable 8 to rotate. The turntable 8 drives the internal three-position gear set 9 to rotate. The top gear rod of the three-position gear set 9 is connected to the three-position impact block 10, and the bottom gear rod is connected to the three-position cam 1101. The guide end 1302 is limited inside the adjustment groove 1102. As the three-position cam 1101 rotates, the position of the intermittent lifting component 13 will be continuously adjusted. The adjustment groove 1102 is divided into three sections. During the rotation process, the position of the lifting connection end 1303 will be raised to three different heights.

[0040] Example 4:

[0041] like Figure 4 As shown, the automatic welding machine for three-station bimetallic cold heading composite contacts disclosed in Embodiment 3 of this utility model has a structure that is basically the same as that in Embodiment 3. The difference is that the movable support assembly 16 includes a movable limiting block 1601, and the movable limiting block 1601 is set at the top of the lifting block 15. A reset support rod 1602 is provided on the inner side of the movable limiting block 1601. The stamping station assembly 17 includes a machine head adjusting slider 1701, and the machine head adjusting slider 1701 is connected to the left side of the reset support rod 1602. The left end of the machine head adjusting slider 1701 is provided with station mold 1702, station mold 2 1703 and station mold 3 1704 from bottom to top.

[0042] The lifting of the connecting end 1303 will cause the lifting block 15 to be lifted and adjusted upwards, and slide and limit the movement inside the longitudinal slide plate 14. While rotating and lifting, the three-position impact block 10 will also rotate the extrusion head adjusting slider 1701, allowing the extrusion head adjusting slider 1701 to slide at the top of the moving limit block 1601, so that the first mold 1702, the second mold 1703, and the third mold 1704 of the station will impact and adhere to the bottom mold 4 in sequence, so that the internal contacts are pre-welded and formed for the first time, and then formed for the second time, so that the silver layer is evenly distributed and the bonding strength is higher, and then formed for the third time, so that the product meets the production requirements.

[0043] The specific solution is as follows: The bimetallic wire is transported through the transmission wheel 302 inside the placement frame 301. The guide groove 303 can limit and precisely transport the wire. After reaching the designated position, the wire is cut by the cutter 502 driven by the telescopic cylinder 501. Then, it is clamped and transported to the bottom mold 4. The rotating end of the motor 7 is connected to the belt, which drives the turntable 8 to rotate. The turntable 8 drives the internal three-position gear set 9 to rotate. The top gear rod of the three-position gear set 9 is connected to the three-position impact block 10, and the bottom gear rod is connected to the three-position cam 1101. The guide end 1302 is limited inside the adjustment groove 1102. As the three-position cam 1101 rotates, the position of the intermittent lifting component 13 is continuously adjusted. The adjustment groove 1102 is divided into three sections. During the rotation, the position of the lifting connection end 1303 will be raised. The machine is raised to three different heights. At this time, the lifting of the connecting end 1303 will drive the lifting block 15 to be raised and adjusted, and slide and limit it inside the longitudinal slide plate 14. While rotating and raising, the three-position impact block 10 will also rotate the extrusion head adjusting slider 1701, so that the extrusion head adjusting slider 1701 slides on the top of the moving limit block 1601, and the first mold 1702, the second mold 1703, and the third mold 1704 of the station will hit and adhere to the bottom mold 4 in sequence, so that the internal contacts are pre-welded and formed for the first time, and then formed for the second time, so that the silver layer is evenly distributed and the bonding strength is higher. Then the third product forming is performed to make the product meet the production requirements. The top detection instrument 6 will monitor the processing process and can detect when the product is short of material, when the material is used up, when the product overlaps, or when the needle is broken, and will immediately stop the machine automatically.

[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary. Under the concept of this utility model, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this utility model as described above, which are not provided in the details for the sake of brevity.

[0045] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A three-station bimetal cold heading composite contact automatic welding machine, characterized in that, include: A support frame (1) is provided with a protective shell (2) at the top of the support frame (1), and feeding components (3) are connected to the left and right sides of the protective shell (2). A bottom mold (4) is provided on the left side of the top of the protective shell (2), and cutting components (5) are provided on the left side of both the front and rear ends of the protective shell (2). A linkage turntable (8) is located on the left rear end of the protective shell (2), and a three-position gear set (9) is located on the right side of the protective shell (2). A three-position impact block (10) is located at the top front end of the three-position gear set (9), and a rotation adjustment component (11) is located at the bottom front end of the three-position gear set (9). A fixed connecting block (12) is located on the right side of the bottom inside the protective shell (2), and an intermittent lifting component (13) is located on the inner side of the fixed connecting block (12). A lifting block (15) is provided at the top of the intermittent lifting component (13), and a movable support component (16) is provided at the top of the lifting block (15). A stamping station component (17) is provided at the top of the movable support component (16), and a longitudinal sliding plate (14) is provided at the middle of the inner bottom of the protective shell (2).

2. The three-station bimetal cold-swaging composite contact automatic welding machine according to claim 1, characterized in that, The feeding assembly (3) includes a placement rack (301), which is located on the left side of the protective shell (2). The inner side of the placement rack (301) is provided with a transmission wheel (302), and the inner side of the transmission wheel (302) is provided with a guide groove (303).

3. The automatic welding machine for three-station bimetallic cold heading composite contacts according to claim 1, characterized in that, The cutting assembly (5) includes a telescopic cylinder (501), and the telescopic cylinder (501) is located on the left side of the front and rear ends of the protective shell (2). A cutter (502) is provided on the inner side of the telescopic cylinder (501).

4. The three-station bimetal cold-swaged composite contact automatic welding machine of claim 1, wherein, A detector (6) is installed at the top of the protective shell (2), and a motor (7) is installed on the right side of the protective shell (2).

5. The three-station bimetal cold-swaged composite contact automatic welding machine of claim 1, wherein, The rotation adjustment assembly (11) includes a three-position cam (1101), and the three-position cam (1101) is located at the bottom of the front end of the three-position gear set (9). An adjustment groove (1102) is provided inside the three-position cam (1101).

6. The three-station bimetal cold-swaged composite contact automatic welding machine of claim 1, wherein, The intermittent lifting assembly (13) includes a rotating support shaft (1301), which is located inside the fixed connecting block (12). The right side of the rotating support shaft (1301) is connected to a guide end (1302), and the left side of the rotating support shaft (1301) is connected to a lifting connection end (1303).

7. The three-station bimetal cold-swaged composite contact automatic welding machine of claim 1, wherein, The movable support assembly (16) includes a movable limiting block (1601), and the movable limiting block (1601) is disposed at the top of the lifting block (15). A reset support rod (1602) is disposed on the inner side of the movable limiting block (1601).

8. The three-station bimetal cold-swaged composite contact automatic welding machine of claim 1, wherein, The stamping station assembly (17) includes a head adjustment slider (1701), and the head adjustment slider (1701) is connected to the left side of the reset support rod (1602). The left end of the head adjustment slider (1701) is provided with station mold 1 (1702), station mold 2 (1703) and station mold 3 (1704) from bottom to top.

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