A polishing device for shock absorbers of new energy vehicles

By designing an electric push rod and a motor-driven polishing device, the safety risks and uneven polishing problems caused by manual hand-held polishing were solved, realizing automated clamping and comprehensive polishing of shock absorber components, and improving the safety and effectiveness of polishing.

CN224274552UActive Publication Date: 2026-05-26ZHEJIANG KING MEYLE AUTO PARTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG KING MEYLE AUTO PARTS CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing polishing devices for shock absorbers in new energy vehicles require manual hand-grinding of parts, which can easily lead to tool slippage or parts rotation causing injury to operators. Furthermore, it is difficult to ensure consistency in polishing force and direction, which can easily result in uneven surfaces or excessive wear in certain areas.

Method used

A polishing device including an electric push rod, a chuck, a bidirectional lead screw, and a motor drive was designed. The electric push rod clamps and fixes the shock absorber components, and the bidirectional lead screw and motor drive realize automatic polishing, ensuring that the polishing block is in close contact with the components. The motor drives the chuck and components to rotate for comprehensive polishing.

Benefits of technology

It enables automatic clamping and comprehensive grinding of shock absorber components, avoiding the dangers of manual handling, ensuring consistent and comprehensive grinding, and improving the grinding effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224274552U_ABST
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Abstract

This utility model relates to the field of shock absorber component processing technology, and discloses a polishing device for shock absorbers of new energy vehicles. The device includes a base plate, on the upper surface of which a set of electric push rods are fixedly mounted. A support plate is fixedly connected between the output ends of two electric push rods. A screw is rotatably connected to the upper surface of the support plate, and a threaded sleeve is threaded onto the surface of the screw. A mounting box is fixedly connected to the side of the threaded sleeve. The mounting box is hollow inside and has two movable grooves on its surface. A bidirectional lead screw is rotatably connected between the top and bottom walls of the mounting box. During use, this device can clamp and fix shock absorber components and automatically polish them without requiring manual handling, thus avoiding danger. It can also polish different parts of the components, resulting in more comprehensive and better polishing.
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Description

Technical Field

[0001] This utility model relates to the field of shock absorber component processing technology, specifically a polishing device for shock absorbers in new energy vehicles. Background Technology

[0002] Shock absorbers play a crucial role in automotive suspension systems, buffering vibrations to ensure smooth vehicle operation and enhance passenger comfort. When a car travels on uneven roads, the impact from the ground first reaches the springs, and then the shock absorbers further absorb these impacts, preventing the springs from rebounding. This process ensures vehicle stability and reduces bumps and swaying. After production, the piston rods and cylinders of the shock absorbers may have burrs on their surfaces, requiring polishing before assembly.

[0003] A polishing device for shock absorbers of new energy vehicles, disclosed in publication CN 222711755 U, includes a base and a mounting seat on top of it. A motor base is located on the side wall of the base, and a slide block is slidably mounted on the motor base. A drive mechanism is mounted on the slide block. This invention uses the drive mechanism to drive a fixed roller to rotate via belt transmission. The fixed roller drives the polishing belt to rotate, bringing the workpiece close to the polishing belt. The polishing belt adheres tightly to the backing plate, ensuring a flat and uniform polishing surface. Furthermore, the heat generated by friction between the polishing belt and the backing plate can be quickly dissipated through a bent heat dissipation plate, thereby reducing the temperature of the polishing belt and extending its service life. During this process, the tension of the transmission belt is controlled by adjusting the nut b and the pull rod a, improving its transmission efficiency. The tension of the polishing belt is controlled by adjusting the pull rod b and the nut a, and the elastic element can automatically adjust if the tension of the polishing belt is too high or too low.

[0004] However, the above-mentioned device still has some shortcomings in use. It requires manual hand-grinding of the shock absorber components. When manually grinding the components, the operator is easily injured due to tool slippage or component rotation. Furthermore, it is difficult to ensure the consistency of grinding force and direction, which can easily lead to uneven surface grinding, excessive local wear, or grinding blind spots. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a polishing device for shock absorbers in new energy vehicles. It solves the problems of manually holding shock absorber components for polishing, which can easily lead to operator injury due to tool slippage or component rotation. Furthermore, it is difficult to ensure the consistency of polishing force and direction, which can easily result in uneven surface polishing, excessive local wear, or polishing blind spots.

[0006] This utility model provides the following technical solution: a polishing device for shock absorbers of new energy vehicles, including a base plate, a set of electric push rods fixedly installed on the upper surface of the base plate, a support plate fixedly connected between the output ends of the two electric push rods, a screw rod rotatably connected to the upper surface of the support plate, a screw sleeve threaded onto the surface of the screw rod, an installation box fixedly connected to the side of the screw sleeve, the interior of the installation box is hollow and two movable grooves are opened on the surface, a bidirectional lead screw rotatably connected between the top and bottom walls of the installation box, two lead screw sleeves threaded onto the surface of the bidirectional lead screw, one end of each of the two lead screw sleeves extends to the outside of the installation box and is fixedly connected to a connecting plate, and clamps are rotatably connected to the opposite sides of the two connecting plates;

[0007] Two vertical rods are fixedly connected to the upper surface of the base plate. Each of the two vertical rods has a set of through holes on its surface. A connecting rod is slidably fitted inside each of the through holes. A fixing plate is fixedly connected to one end of the four connecting rods. A grinding block is installed on the fixing plate. A spring is fitted on the surface of each connecting rod.

[0008] Preferred technical solution 1: A sliding rod is fixedly connected to the upper surface of the support plate, and a sliding sleeve is slidably sleeved on the surface of the sliding rod, and the sliding sleeve is fixedly connected to the threaded sleeve.

[0009] Preferred technical solution 2: A top plate is fixedly connected to the top of the slide rod, the screw is rotatably connected to the top plate, a first motor is fixedly connected to the upper surface of the top plate, and the output end of the first motor passes through the top plate and is fixedly connected to the screw.

[0010] Preferred technical solution 3: A limiting rod is fixedly connected between the top and bottom walls of the mounting box, and two limiting sleeves are slidably sleeved on the surface of the limiting rod, with the two limiting sleeves respectively fixedly connected to the two connecting plates.

[0011] Preferred technical solution four: A second motor is fixedly connected to the upper surface of the connecting plate located above, and the output end of the second motor passes through the connected connecting plate and is fixedly connected to the corresponding clamping plate.

[0012] Preferred technical solution five: Two sliding grooves are formed on the upper surface of the base plate, and a slider is slidably fitted inside each of the two sliding grooves. Both sliders are fixedly connected to the support plate.

[0013] Compared with existing technologies, this utility model provides a polishing device for shock absorbers of new energy vehicles, which has the following beneficial effects: In use, the shock absorber cylinder or piston rod is placed between two clamping plates. Then, by rotating the bidirectional lead screw, two lead screw sleeves and two clamping plates are driven to clamp and fix the cylinder. Then, the extension of the electric push rod drives the support plate, mounting box, and cylinder to move, bringing the cylinder close to and tightly against the polishing block. Then, the rotation of the second motor drives the clamping plates and cylinder to rotate, and the polishing block polishes the surface of the cylinder. Simultaneously, the rotation of the first motor drives the screw to rotate, thereby moving the screw sleeve, mounting box, and cylinder up and down, thus polishing different parts of the cylinder, making the polishing more comprehensive. Furthermore, the connecting rod and spring ensure that the polishing block is always in close contact with the cylinder, resulting in better polishing. This device can clamp and fix the shock absorber components and automatically polish them, eliminating the need for manual handling and avoiding potential dangers. It can also polish different parts of the components, resulting in more comprehensive and better polishing. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an exploded view of the vertical rod and grinding block structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the mounting box structure of this utility model.

[0017] In the diagram: 1. Base plate; 2. Electric push rod; 3. Support plate; 4. Screw; 5. Screw sleeve; 6. Mounting box; 7. Two-way lead screw; 8. Lead screw sleeve; 9. Connecting plate; 10. Clamping plate; 11. Vertical rod; 12. Through hole; 13. Connecting rod; 14. Fixing plate; 15. Grinding block; 16. Sliding rod; 17. Sliding sleeve; 18. Top plate; 19. First motor; 20. Limiting rod; 21. Limiting sleeve; 22. Second motor; 23. Slide groove; 24. Slider; 25. Spring. Detailed Implementation

[0018] Please see Figure 1-3 ,

[0019] Example 1: A polishing device for shock absorbers of new energy vehicles includes a base plate 1. A set of electric push rods 2 are fixedly installed on the upper surface of the base plate 1. A support plate 3 is fixedly connected between the output ends of the two electric push rods 2. A screw rod 4 is rotatably connected to the upper surface of the support plate 3. A screw sleeve 5 is threaded onto the surface of the screw rod 4. An installation box 6 is fixedly connected to the side of the screw sleeve 5. The interior of the installation box 6 is hollow and has two movable grooves on its surface. A bidirectional lead screw 7 is rotatably connected between the top and bottom walls of the installation box 6. Two lead screw sleeves 8 are threaded onto the surface of the bidirectional lead screw 7. One end of each lead screw sleeve 8 extends to the outside of the installation box 6 and is fixedly connected to a connecting plate 9. A clamping plate 10 is rotatably connected to the opposite sides of the two connecting plates 9.

[0020] Two vertical rods 11 are fixedly connected to the upper surface of the base plate 1. A set of through holes 12 are opened on the surface of each vertical rod 11. A connecting rod 13 is slidably sleeved inside each through hole 12. A fixing plate 14 is fixedly connected between one end of the four connecting rods 13. A grinding block 15 is installed on the fixing plate 14. A spring 25 is sleeved on the surface of each connecting rod 13.

[0021] Example 2: The difference between this example and Example 1 is that a sliding rod 16 is fixedly connected to the upper surface of the support plate 3, a sliding sleeve 17 is slidably sleeved on the surface of the sliding rod 16, and the sliding sleeve 17 is fixedly connected to the screw sleeve 5.

[0022] Example 3: The difference between this example and Example 1 is that the top of the slide rod 16 is fixedly connected to the top plate 18, the screw 4 is rotatably connected to the top plate 18, the upper surface of the top plate 18 is fixedly connected to the first motor 19, and the output end of the first motor 19 passes through the connected top plate 18 and is fixedly connected to the screw 4.

[0023] Example 4: The difference between this example and Example 1 is that a limiting rod 20 is fixedly connected between the top and bottom walls of the mounting box 6. Two limiting sleeves 21 are slidably sleeved on the surface of the limiting rod 20, and the two limiting sleeves 21 are fixedly connected to the two connecting plates 9 respectively.

[0024] Example 5: The difference between this example and Example 1 is that a second motor 22 is fixedly connected to the upper surface of the connecting plate 9 located above, and the output end of the second motor 22 passes through the connected connecting plate 9 and is fixedly connected to the corresponding clamping plate 10.

[0025] Example 6: The difference between this example and Example 1 is that two grooves 23 are provided on the upper surface of the base plate 1, and sliders 24 are slidably fitted inside the two grooves 23. Both sliders 24 are fixedly connected to the support plate 3.

[0026] In summary, the new energy vehicle shock absorber polishing device, during use, places the shock absorber cylinder or piston rod between two clamping plates 10. Then, by rotating the bidirectional lead screw 7, the two lead screw sleeves 8 and the two clamping plates 10 are driven to clamp and fix the cylinder. Then, by extending the electric push rod 2, the support plate 3, the mounting box 6, and the cylinder are moved, so that the cylinder is close to and pressed against the grinding block 15. Then, by rotating the second motor 22, the clamping plates 10 and the cylinder are rotated, and the surface of the cylinder is polished by the grinding block. At the same time, the first motor 19 rotates... The movement can drive the screw 4 to rotate, thereby causing the screw sleeve 5, the mounting box 6, and the cylinder to move up and down, thus polishing different parts of the cylinder more thoroughly. Furthermore, the connecting rod 13 and the spring 25 ensure that the polishing block 15 is always in close contact with the cylinder, resulting in better polishing effect. When in use, this device can clamp and fix the shock absorber components and automatically polish them without the need for manual handling, thus avoiding danger. At the same time, it can polish different parts of the components more thoroughly and with better results.

Claims

1. A polishing device for shock absorbers of new energy vehicles, comprising a base plate (1), characterized in that: A set of electric push rods (2) are fixedly installed on the upper surface of the base plate (1). A support plate (3) is fixedly connected between the output ends of the two electric push rods (2). A screw (4) is rotatably connected to the upper surface of the support plate (3). A screw sleeve (5) is threaded onto the surface of the screw (4). An installation box (6) is fixedly connected to the side of the screw sleeve (5). The interior of the installation box (6) is hollow and has two movable grooves on its surface. A bidirectional lead screw (7) is rotatably connected between the top and bottom walls of the installation box (6). Two lead screw sleeves (8) are threaded onto the surface of the bidirectional lead screw (7). One end of each lead screw sleeve (8) extends to the outside of the installation box (6) and is fixedly connected to a connecting plate (9). A clamp (10) is rotatably connected to the opposite side of each connecting plate (9). Two vertical rods (11) are fixedly connected to the upper surface of the base plate (1). A set of through holes (12) are opened on the surface of each of the two vertical rods (11). A connecting rod (13) is slidably sleeved inside each of the through holes (12). A fixing plate (14) is fixedly connected between one end of the four connecting rods (13). A grinding block (15) is installed on the fixing plate (14). A spring (25) is sleeved on the surface of each connecting rod (13).

2. The polishing device for a shock absorber of a new energy vehicle according to claim 1, characterized in that: A slide rod (16) is fixedly connected to the upper surface of the support plate (3), and a slide sleeve (17) is slidably sleeved on the surface of the slide rod (16). The slide sleeve (17) is fixedly connected to the screw sleeve (5).

3. The polishing device for a shock absorber of a new energy vehicle according to claim 2, characterized in that: The top of the slide bar (16) is fixedly connected to a top plate (18), and the screw (4) is rotatably connected to the top plate (18). The upper surface of the top plate (18) is fixedly connected to a first motor (19), and the output end of the first motor (19) passes through the connected top plate (18) and is fixedly connected to the screw (4).

4. A polishing device for a shock absorber of a new energy vehicle according to claim 3, characterized in that: A limiting rod (20) is fixedly connected between the top and bottom walls of the mounting box (6). Two limiting sleeves (21) are slidably sleeved on the surface of the limiting rod (20). The two limiting sleeves (21) are fixedly connected to the two connecting plates (9) respectively.

5. A polishing device for a shock absorber of a new energy vehicle according to claim 4, characterized in that: A second motor (22) is fixedly connected to the upper surface of the connecting plate (9) located above. The output end of the second motor (22) passes through the connected connecting plate (9) and is fixedly connected to the corresponding clamp (10).

6. A polishing device for a shock absorber of a new energy vehicle according to claim 5, characterized in that: The upper surface of the base plate (1) has two grooves (23), and a slider (24) is slidably fitted inside each of the two grooves (23). Both sliders (24) are fixedly connected to the support plate (3).