MES device based on bearing quality overhaul

Abstract

The utility model relates to the technical field of bearings, in particular to a bearing quality based maintenance MES device which comprises a base, supporting plates are fixedly installed on the two symmetrical sides of the upper end face of the base, the upper end faces of the two supporting plates are jointly and fixedly connected with a top plate, and fixing rods are rotationally connected into the supporting plates in a sleeved mode. The opposite ends of the two fixing rods are jointly and fixedly connected with a supporting table, the upper end face of the supporting table is rotationally sleeved with a rotating rod, the top end of the rotating rod is fixedly connected with a workbench, the inner wall of the workbench is sleeved with a bearing body, and the surface of the bearing body is sleeved with a protective pad; the surface of the protective pad is fixedly connected with a clamping frame, and the upper end face of the workbench is fixedly connected with a first telescopic air cylinder. According to the utility model, when the second servo motor controls the driving wheel to transmit the gear, the gear can drive the rotating rod to rotate, and then the rotating rod drives the workbench to rotate, thereby realizing multi-aspect detection of the bearing body.

Description

Technical Field

[0001] This utility model relates to the field of bearing technology, specifically to a bearing quality inspection and maintenance MES device. Background Technology

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support rotating mechanical parts, reduce the coefficient of friction during their movement, and ensure their rotational accuracy.

[0003] During bearing maintenance, manual rotation can easily lead to errors, resulting in inaccurate shooting angles for bearing quality inspection. Additionally, positioning the bearing requires tightening multiple mounting parts, which is time-consuming, labor-intensive, and inefficient.

[0004] Therefore, a bearing quality inspection MES device is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a bearing quality inspection MES device, which can solve the problem of errors that easily occur when bearings are manually rotated during the inspection process.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bearing quality inspection MES device, comprising a base, with support plates fixedly installed on both symmetrical sides of the upper end face of the base, a top plate fixedly connected to the upper end face of the two support plates, a fixed rod rotatably sleeved inside the support plate, a support platform fixedly connected to the opposite ends of the two fixed rods, a rotating rod rotatably sleeved on the upper end face of the support platform, a worktable fixedly connected to the top end of the rotating rod, a bearing body sleeved on the inner wall of the worktable, a protective pad sleeved on the surface of the bearing body, a clamping frame fixedly connected to the surface of the protective pad, a first telescopic cylinder fixedly connected to the upper end face of the worktable, a second servo motor fixedly installed on the lower end face of the worktable, a drive wheel fixedly installed at the output end of the second servo motor, a limit opening on the upper end face of the top plate, a slider slidably sleeved on the inner wall of the top plate, a third telescopic cylinder fixedly installed on the inner wall of the top plate, and the telescopic end of the third telescopic cylinder fixedly connected to one side of the slider.

[0007] Preferably, a fixing plate is fixedly connected to the right side of one of the support plates, and a first servo motor is fixedly connected to the upper end of the fixing plate.

[0008] Preferably, the surface of the drive wheel is engaged with a gear, and the inner wall of the gear is fixedly mounted on the surface of the rotating rod.

[0009] Preferably, a limiting groove is provided on the upper surface of the worktable, and the limiting groove is provided at the center of the upper surface of the worktable.

[0010] Preferably, the telescopic end of the first telescopic cylinder is fixedly connected to the lower end face of the clamping frame, and the telescopic end of the telescopic cylinder is fixedly connected to the center of the lower end face of the clamping frame.

[0011] Preferably, the surface of one of the fixed rods penetrates the inner wall of the support plate and is fixedly installed inside the output end of the first servo motor, and the bottom end of the rotating rod is rotatably sleeved at the center of the upper surface of the support platform.

[0012] Preferably, a second telescopic cylinder is fixedly installed at the center of the lower end face of the slider, and a detection camera is fixedly installed at the telescopic end of the second telescopic cylinder.

[0013] Compared with the prior art, this utility model provides a bearing quality inspection MES device, which has the following beneficial effects:

[0014] When the bearing body is fitted into the workbench, the clamping frame is moved downward by the first telescopic cylinder, so that the protective pad is pressed against the surface of the bearing body to clamp it, thus completing the positioning and installation of the bearing body, which facilitates subsequent maintenance and testing.

[0015] 1. When the drive gear is controlled by the second servo motor, the gear can drive the rotating rod to rotate, and then the rotating rod drives the worktable to rotate, realizing multi-faceted detection of the bearing body.

[0016] 2. When the fixed rod is rotated by the first servo motor, the fixed rod drives the overall clamping mechanism to flip, further improving the comprehensiveness of the bearing body during inspection.

[0017] 3. The second telescopic cylinder can control the up and down movement of the detection camera, shortening the distance between the detection camera and the bearing body and improving accuracy. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the bearing body of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the detection camera of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the support platform of this utility model.

[0022] In the diagram: 1. Base; 2. Support plate; 3. Top plate; 4. Second telescopic cylinder; 5. Detection camera; 6. Fixing plate; 7. First servo motor; 8. Fixing rod; 9. Support platform; 10. Second servo motor; 11. Drive wheel; 12. Gear; 13. Worktable; 14. Limiting groove; 15. Bearing body; 16. First telescopic cylinder; 17. Clamping frame; 18. Protective pad; 19. Limiting port; 20. Third telescopic cylinder; 21. Slider. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example:

[0025] Please see Figure 1 - Figure 4 This embodiment of a bearing quality inspection MES device includes a base 1. Support plates 2 are fixedly installed on both symmetrical sides of the upper surface of the base 1. A top plate 3 is fixedly connected to the upper surfaces of the two support plates 2. Fixed rods 8 are rotatably sleeved inside the support plates 2. A support platform 9 is fixedly connected to the opposite ends of the two fixed rods 8. A rotating rod is rotatably sleeved on the upper surface of the support platform 9. A worktable 13 is fixedly connected to the top of the rotating rod. A bearing body 15 is sleeved on the inner wall of the worktable 13. The surface of the bearing body 15 is covered with... A protective pad 18 is attached, and a clamping frame 17 is fixedly connected to the surface of the protective pad 18. A first telescopic cylinder 16 is fixedly connected to the upper end face of the worktable 13. A second servo motor 10 is fixedly installed on the lower end face of the worktable 13. An active wheel 11 is fixedly installed at the output end of the second servo motor 10. A limit port 19 is opened on the upper end face of the top plate 3. A slider 21 is slidably sleeved on the inner wall of the top plate 3. A third telescopic cylinder 20 is fixedly installed on the inner wall of the top plate 3. The telescopic end of the third telescopic cylinder 20 is fixedly connected to one side of the slider 21.

[0026] When clamping the bearing body 15, the protective pad 18 contacts the bearing body 15, which can increase the friction between the pad and the bearing body 15 and also protect the surface of the bearing body 15, preventing the clamping frame 17 from directly contacting the surface of the bearing body 15 and causing wear on the bearing body 15. At the same time, the first telescopic cylinder 16 can control the up and down movement of the clamping frame 17, so that the protective pad 18 can smoothly and stably abut against the surface of the bearing body 15 and disengage. The first telescopic cylinder 16 is model MXQ. The third telescopic cylinder 20 can adjust the position of the detection camera 5 and is model FNQ.

[0027] Among them, a fixing plate 6 is fixedly connected to the right side of one of the support plates 2, and a first servo motor 7 is fixedly connected to the upper end of the fixing plate 6.

[0028] When the first servo motor 7 controls the rotation of the fixed rod 8, it drives the entire clamping mechanism to rotate.

[0029] Among them, the surface of the drive wheel 11 is meshed with a gear 12, and the inner wall of the gear 12 is fixedly installed on the surface of the rotating rod;

[0030] By setting the drive wheel 11 to drive the gear 12 when it rotates, the gear 12 then controls the rotating rod to drive the bearing body 15 to rotate.

[0031] Among them, a limiting groove 14 is provided on the upper end surface of the worktable 13, and the limiting groove 14 is provided at the center of the upper end surface of the worktable 13.

[0032] The telescopic end of the first telescopic cylinder 16 is fixedly connected to the lower end face of the clamping frame 17, and the telescopic end of the telescopic cylinder is fixedly connected to the center of the lower end face of the clamping frame 17.

[0033] One of the fixed rods 8 has its surface penetrating the inner wall of the support plate 2 and is fixedly installed inside the output end of the first servo motor 7. The bottom end of the rotating rod is rotatably sleeved at the center of the upper surface of the support platform 9.

[0034] The second telescopic cylinder 4 is fixedly installed at the center of the lower end face of the slider 21, and the telescopic end of the second telescopic cylinder 4 is fixedly installed with a detection camera 5.

[0035] The second telescopic cylinder 4 can drive the detection camera 5 to move up and down, shorten the distance between it and the bearing body 15, and improve accuracy. The model of the second telescopic cylinder 4 is set as MHS.

[0036] The working principle of the above embodiments is as follows:

[0037] In use, firstly, the bearing body 15 is moved towards the worktable 13, so that the bottom of the bearing body 15 enters the worktable 13 through the limiting groove 14. After this is completed, the first telescopic cylinder 16 is driven by the remote control to control the clamping frame 17 to move the protective pad 18 downward. When the inner wall of the protective pad 18 abuts against the surface of the bearing body 15, the bearing body 15 is clamped and limited, improving the stability of the bearing body 15 on the worktable 13. When the detection camera 5 needs to detect the top of the bearing body 15, the second telescopic cylinder 4 controls the detection camera 5 to move downward. The movement shortens the distance between the device and the bearing body 15, making the inspection of the bearing body 15 more accurate. When multiple aspects of the bearing body 15 need to be inspected, the second servo motor 10 is driven to rotate, controlling the drive wheel 11 to rotate. The drive wheel 11 then drives the gear 12, which in turn drives the rotating rod to control the overall rotation of the worktable 13. When the bearing body 15 needs to be flipped, the first servo motor 7 is driven to control the fixed rod 8 to rotate, causing the support platform 9 to flip as a whole, ensuring that the inspection camera 5 in this device can perform a more comprehensive test on the bearing body 15.

[0038] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bearing quality maintenance (MES) device based on the features of: Includes a base (1), on which support plates (2) are fixedly installed on both sides of the upper end face of the base (1). The upper end faces of the two support plates (2) are fixedly connected to a top plate (3). A fixing rod (8) is rotatably sleeved inside the support plate (2). The opposite ends of the two fixing rods (8) are fixedly connected to a support platform (9). A rotating rod is rotatably sleeved on the upper end face of the support platform (9). A worktable (13) is fixedly connected to the top of the rotating rod. A bearing body (15) is sleeved on the inner wall of the worktable (13). A protective pad (18) is sleeved on the surface of the bearing body (15). (18) has a clamping frame (17) fixedly connected to its surface. The upper end of the worktable (13) is fixedly connected to a first telescopic cylinder (16). The lower end of the worktable (13) is fixedly installed with a second servo motor (10). The output end of the second servo motor (10) is fixedly installed with a drive wheel (11). The upper end of the top plate (3) has a limit opening (19). The inner wall of the top plate (3) is slidably sleeved with a slider (21). The inner wall of the top plate (3) is fixedly installed with a third telescopic cylinder (20). The telescopic end of the third telescopic cylinder (20) is fixedly connected to one side of the slider (21).

2. The bearing quality maintenance (MES) device according to claim 1, characterized in that: A fixing plate (6) is fixedly connected to the right side of one of the support plates (2), and a first servo motor (7) is fixedly connected to the upper end of the fixing plate (6).

3. The bearing quality inspection MES device according to claim 1, characterized in that: The surface of the drive wheel (11) is meshed with a gear (12), and the inner wall of the gear (12) is fixedly installed on the surface of the rotating rod.

4. The bearing quality inspection MES device according to claim 1, characterized in that: The upper surface of the workbench (13) is provided with a limiting groove (14), which is located at the center of the upper surface of the workbench (13).

5. The bearing quality inspection MES device according to claim 1, characterized in that: The telescopic end of the first telescopic cylinder (16) is fixedly connected to the lower end face of the clamping frame (17), and the telescopic end of the telescopic cylinder is fixedly connected to the center of the lower end face of the clamping frame (17).

6. The bearing quality inspection MES device according to claim 1, characterized in that: One of the fixed rods (8) is fixedly installed inside the output end of the first servo motor (7) through the inner wall of the support plate (2), and the bottom end of the rotating rod is rotatably sleeved at the center of the upper surface of the support platform (9).

7. The bearing quality inspection MES device according to claim 2, characterized in that: A second telescopic cylinder (4) is fixedly installed at the center of the lower end face of the slider (21), and a detection camera (5) is fixedly installed at the telescopic end of the second telescopic cylinder (4).

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