Manufacturing device of integral bay window

Abstract

The utility model discloses an integral bay window manufacturing device which comprises a mold box, a first movement limiting mechanism and a second movement limiting mechanism which move in the length direction are arranged on the mold box, and a bottom limiting mechanism is arranged below the position between the first movement limiting mechanism and the second movement limiting mechanism. And an integral bay window mold is arranged in a space defined by the first movement limiting mechanism, the second movement limiting mechanism and the bottom limiting mechanism.

Description

Technical Field

[0001] This utility model relates to the field of prefabricated component manufacturing technology, and in particular to a device for manufacturing an integral bay window. Background Technology

[0002] Currently, prefabricated bay windows, due to their complex structure, typically require the creation of special molds for production. However, bay window sizes vary across different projects, and there is no existing technology that can accommodate prefabricated integral bay windows of different sizes.

[0003] Therefore, this utility model is proposed. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide a device for manufacturing an integrated bay window to solve the technical problems in related technologies.

[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution:

[0006] According to one aspect of the present invention, an apparatus for manufacturing an integral bay window is provided, comprising a mold box, wherein a first moving limiting mechanism and a second moving limiting mechanism are provided on the mold box to move along the length direction, and a bottom limiting mechanism is provided below the first moving limiting mechanism and the second moving limiting mechanism; an integral bay window mold is provided within the space enclosed by the first moving limiting mechanism, the second moving limiting mechanism and the bottom limiting mechanism.

[0007] Optionally, both the first and second movement limiting mechanisms include a main body, the mold box has a track, and the main body cooperates with the track through a connecting part with a wheel set so that the main body moves along the mold box. The connecting part is also connected to a power mechanism to provide power for the movement of the mold box through the connecting part.

[0008] Optionally, the power mechanism is a hydraulic cylinder, and the push rod of the hydraulic cylinder is connected to the connecting part.

[0009] Optionally, the connecting part and the wheel set are provided at both the upper and lower ends of the main body.

[0010] Optionally, the bottom limiting mechanism includes a bottom support body, and a height adjustment mechanism is provided below the bottom support body.

[0011] Optionally, the height adjustment mechanism includes a base plate fixed to the mold box, with a vertical adjusting bolt passing through the base plate, the top of the adjusting bolt being connected to the bottom of the bottom support.

[0012] Optionally, the bottom support body includes multiple sections along its length, and the number of the multiple bottom support body sections is set according to the length of the integral bay window to be manufactured.

[0013] Optionally, the integrated bay window mold includes a window mold and a wall mold. The window mold includes right-angled window modules located at the four corners. Adjacent window modules are connected by movable connecting plates. The movable connecting plate includes multiple plates that are hinged together end to end. The middle part of the window mold also includes a telescopic control mechanism, which is connected to the movable connecting plate to raise or retract the movable connecting plate.

[0014] This utility model provides a device for manufacturing an integral bay window, including a first limiting mechanism and a second limiting mechanism on both sides. Both of them are movable, so they can be adapted to integral bay window molds of different widths. In a preferred embodiment, the bottom limiting mechanism can also be adjusted in height, width, etc., so as to adapt to integral bay windows of different specifications. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of a device for manufacturing an integral bay window, provided in an embodiment of the present invention.

[0016] Figure 2 for Figure 1 Enlarged structural diagram of the upper right section;

[0017] Figure 3 for Figure 1 A magnified view of the bottom structure from another angle;

[0018] Figure 4 This is a schematic diagram (exploded view) of the structure of a device for manufacturing an integral bay window according to an embodiment of the present invention;

[0019] Figure 5 for Figure 4 A magnified view of the bottom structure from another angle;

[0020] Figure 6 for Figure 4 An enlarged structural diagram of the integrated bay window mold from another angle;

[0021] Figure 7 This is a schematic diagram of the structure of an integral bay window manufactured by an integral bay window manufacturing device provided in this embodiment of the utility model.

[0022] In the picture:

[0023] 1-Mold box; 2-First moving limit mechanism; 3-Second moving limit mechanism; 4-Bottom limit mechanism; 5-Integrated bay window mold; 6-Main body; 7-Wheel set; 8-Connecting part; 9-Oil cylinder; 10-Bottom support; 11-Base plate; 12-Adjusting bolt; 13-Main body section; 14-Additional section; 15-Window mold; 16-Wall mold; 17-Window module; 18-Movable connecting plate; 19-Integrated bay window; 20-Notch; 21-Telescopic control mechanism; 22-Rail; 23-Reverse curb. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] This utility model provides a device for manufacturing an integrated bay window, combined with... Figure 1-6 The system includes a mold box 1, on which a first moving limiting mechanism 2 and a second moving limiting mechanism 3 that move along the length direction are provided. A bottom limiting mechanism 4 is provided below the first moving limiting mechanism 2 and the second moving limiting mechanism 3. An integral bay window mold 5 is provided within the space enclosed by the first moving limiting mechanism 2, the second moving limiting mechanism 3, and the bottom limiting mechanism 4. For ease of display, Figure 1 Only one set of mold boxes is shown in the figure. It should be understood that there is also a mold box on the other side of the integral bay window mold 5, so as to clamp the integral bay window mold 5 together with its various limiting mechanisms in the middle, thereby completing the mold closing.

[0026] Both the first moving limiting mechanism 2 and the second moving limiting mechanism 3 include a main body 6. The main body 6 is connected to the track 22 of the mold box 1 through a connecting part 8 with a wheel set 7, so that the main body 6 can move along the mold box 1. The connecting part 8 is also connected to a power mechanism to provide power for the movement of the mold box 1. In this embodiment, the connecting part 8 is a hook connector that is hooked onto the mold box 1. The power mechanism is a hydraulic cylinder 9. The push rod of the hydraulic cylinder 9 is connected to the connecting part 8. That is, the hydraulic cylinder 9 is horizontally arranged along the length direction of the mold box 1. After the push rod extends, it connects to the connecting part 8, thereby driving it to reciprocate along the length direction of the mold box 1.

[0027] In this embodiment, connecting parts 8 and wheel sets 7 are provided at both the upper and lower ends of the main body 6, which can more stably fix the mold and prevent displacement during the casting process.

[0028] As an example, the bottom limiting mechanism 4 includes a bottom support body 10, and a height adjustment mechanism is provided below the bottom support body 10. In this embodiment, the height adjustment mechanism includes a base plate 11 fixed to the mold box 1, and a vertical adjusting bolt 12 passes through the base plate 11. The top of the adjusting bolt 12 is connected to the bottom of the bottom support body 10. By adjusting the adjusting bolt 12, the height of the bottom limiting mechanism 4 can be changed, thereby adapting to bay windows of different height specifications.

[0029] The bottom support 10 comprises multiple sections along its length, the number of which is determined by the length of the integral bay window to be constructed. For example, the bottom support 10 may include a main section 13 and additional sections 14, which are detachably connected to the main section via bolts or similar means. The length of the bottom support 10 can be changed by adjusting the number of additional sections 14, thereby adapting to bay windows of different lengths. In other embodiments, the thickness of the white bottom limiting mechanism 4 can also be changed by altering the number of bottom support sections 10 in the thickness direction, such as by providing multiple sections.

[0030] The structure of the integrated bay window mold 5 is the same as that of the prior art. In this embodiment, the integrated bay window mold 5 includes a window mold 15 and a wall mold 16. The window mold 15 includes right-angled window modules 17 set at the four corners. Adjacent window modules 17 are connected by movable connecting plates 18. The movable connecting plate 18 includes multiple plates that are hinged together end to end. The middle part of the window mold 15 also includes a telescopic control mechanism 21, which is connected to the movable connecting plate 18 to raise or retract the movable connecting plate 18. The telescopic control mechanism 21 can also adopt various structures, such as gear rack, worm gear, etc. The advantage of this type of mold is that the assembly and disassembly efficiency is relatively high. It belongs to the prior art, such as Chinese patent publication CN116160542A, etc., and will not be described in detail here.

[0031] In some embodiments, the bottom of the form mold 15 may also be provided with a notch 20 to better fix the form mold 15.

[0032] According to another aspect of this utility model, a method for manufacturing an integral bay window is also provided, which is implemented using the aforementioned integral bay window manufacturing device, including:

[0033] The integral bay window mold 5 is placed into the space enclosed by the first limiting mechanism 2, the second limiting mechanism 3 and the bottom limiting mechanism 4;

[0034] Control the first moving limit mechanism 2 and the second moving limit mechanism 3 to move towards each other, clamping the integral bay window mold 5 in the middle; adjust the bottom limit mechanism 5 so that the height, thickness and width of the bottom limit mechanism 5 are adapted to the bottom of the integral bay window mold 5;

[0035] Concrete is poured into the integral bay window mold 5. After the concrete solidifies, the first limiting mechanism 2 and the second limiting mechanism 3 are controlled to move in opposite directions to remove the integral bay window mold 5 along with the poured integral bay window. Then the integral bay window mold 5 is removed to obtain the integral bay window 19.

[0036] It should be understood that the first moving limiting mechanism 2 and the second moving limiting mechanism 3 of this utility model embodiment can move in various ways, such as the track sliding connection of this embodiment, or other similar connection methods. As long as they can move along the mold box, they are all within the protection scope of this utility model.

[0037] The constructed integrated bay window can have a sill 23 (such as...) Figure 7 As shown), it may also not have a reverse wall.

[0038] This device and method can be applied to the production of bay windows using any type of prefabricated component system. Through various limiting mechanisms, the length, height, and thickness can be flexibly adjusted to adapt to the production of prefabricated bay windows of different systems and sizes, significantly improving production efficiency and saving production costs.

[0039] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. An apparatus for making a unitary bay window, comprising: The system includes a mold box, on which a first moving limit mechanism and a second moving limit mechanism are provided that move along the length direction, and a bottom limit mechanism is provided below the first moving limit mechanism and the second moving limit mechanism; an integral bay window mold is provided within the space enclosed by the first moving limit mechanism, the second moving limit mechanism and the bottom limit mechanism.

2. The device for manufacturing an integral bay window according to claim 1, characterized in that, Both the first and second movement limiting mechanisms include a main body. The mold box has a track, and the main body cooperates with the track through a connecting part with a wheel set so that the main body moves along the mold box. The connecting part is also connected to a power mechanism to provide power for the movement of the mold box through the connecting part.

3. The device for manufacturing an integral bay window according to claim 2, characterized in that, The power mechanism is a hydraulic cylinder, and the push rod of the hydraulic cylinder is connected to the connecting part.

4. The device for manufacturing an integral bay window according to claim 2, characterized in that, The connecting part and the wheel set are provided at both the upper and lower ends of the main body.

5. The device for manufacturing an integral bay window according to claim 1, characterized in that, The bottom limiting mechanism includes a bottom support body, and a height adjustment mechanism is provided below the bottom support body.

6. The device for manufacturing an integral bay window according to claim 5, characterized in that, The height adjustment mechanism includes a base plate fixed to the mold box, and a vertical adjusting bolt is provided on the base plate. The top of the adjusting bolt is connected to the bottom of the bottom support.

7. The device for manufacturing an integral bay window according to claim 5, characterized in that, The bottom support consists of multiple sections along its length, and the number of these sections is determined according to the length of the integral bay window to be constructed.

8. The device for manufacturing an integral bay window according to claim 1, characterized in that, The integrated bay window mold includes a window mold and a wall mold. The window mold includes right-angled window modules located at the four corners. Adjacent window modules are connected by movable connecting plates, which include multiple plates that are hinged together end to end. The middle part of the window mold also includes a telescopic control mechanism, which is connected to the movable connecting plates to raise or retract the movable connecting plates.

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