A composite foaming device for biodegradable and environmentally friendly yoga mats

By designing a composite foaming device and utilizing multi-stage gear transmission and stirring blades, the problem of uneven mixing of biodegradable materials was solved, thereby improving the production efficiency and quality of yoga mats.

CN224275901UActive Publication Date: 2026-05-26JIANGSU SITEER SPORTS EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SITEER SPORTS EQUIP CO LTD
Filing Date
2025-04-02
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional yoga mat production equipment often results in uneven mixing and stirring of biodegradable materials, which takes a long time and affects the quality and performance of the yoga mats, making them less practical.

Method used

A composite foaming device was designed, including components such as a drive motor, stirring rod, bevel gear and scraper. Through multi-stage gear transmission and the cooperation of stirring blades, it can achieve all-round stirring and wall scraping, ensuring uniform mixing and thorough cleaning of materials.

Benefits of technology

This process achieves uniform mixing of materials, improves foaming effect, shortens processing time, and enhances the production efficiency and quality of yoga mats.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224275901U_ABST
    Figure CN224275901U_ABST
Patent Text Reader

Abstract

This application provides a composite foaming device for a biodegradable and environmentally friendly yoga mat, including a tank. A drive motor is fixedly installed at the center of the top of the tank. A drive shaft is fixedly connected to the output end of the drive motor. A first fixed block is fixedly connected to the bottom of the drive shaft. Several first connecting plates arranged in a ring at an angle are fixedly installed on the outer surface of the first fixed block. A first fixed rod is fixedly connected to the bottom of the first connecting plate. Several first stirring rods arranged linearly and equidistantly are fixedly connected to the outer surface of the first fixed rod. A first bevel gear is fixedly connected to the bottom of the first fixed block. A connecting shaft is rotatably connected to the bottom of the first bevel gear. Two symmetrically distributed horizontal shafts are fixedly connected to the outer surface of the connecting shaft. A second bevel gear is rotatably connected to the end of the horizontal shaft away from the connecting shaft. This application can perform all-round stirring of the materials inside the tank, making the mixing and stirring of the materials more uniform and ensuring a better foaming effect.
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Description

Technical Field

[0001] This utility model relates to the field of yoga mat production technology, and more specifically, to a composite foaming device for a biodegradable and environmentally friendly yoga mat. Background Technology

[0002] With the increasing awareness of environmental protection, biodegradable and environmentally friendly materials have been widely used in various fields. Among them, biodegradable and environmentally friendly yoga mats, after being discarded, can be gradually decomposed into harmless small molecules in natural environments such as soil and water through the action of microorganisms, returning to the natural cycle. This greatly reduces the long-term environmental pollution caused by traditional plastic yoga mats, which is in line with the concept of sustainable development. In the field of yoga mat production, traditional foaming equipment has many problems:

[0003] The mixing and stirring of biodegradable materials is often not uniform enough, the overall process is time-consuming and the results are poor, which affects the subsequent quality and performance of the yoga mat and reduces its practicality.

[0004] Therefore, there is an urgent need for a biodegradable and environmentally friendly composite foaming device for yoga mats to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the current problems of uneven mixing of biodegradable materials, long overall time consumption, poor results, and reduced practicality of yoga mats.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A composite foaming device for biodegradable and environmentally friendly yoga mats is proposed to improve the above-mentioned problems.

[0008] The application is as follows:

[0009] A composite foaming device for a biodegradable and environmentally friendly yoga mat includes a tank. A drive motor is fixedly installed at the center of the top of the tank. A drive shaft is fixedly connected to the output end of the drive motor. A first fixed block is fixedly connected to the bottom of the drive shaft. Several first connecting plates arranged in a ring at an angle are fixedly installed on the outer surface of the first fixed block. A first fixed rod is fixedly connected to the bottom of the first connecting plate. Several first stirring rods arranged linearly and equidistantly are fixedly connected to the outer surface of the first fixed rod. A first bevel gear is fixedly connected to the bottom of the first fixed block. A connecting shaft is rotatably connected to the bottom of the first bevel gear. Two symmetrically distributed horizontal shafts are fixedly connected to the outer surface of the connecting shaft. A second bevel gear is rotatably connected to the end of the horizontal shaft away from the connecting shaft. A stirring blade is fixedly installed on the end face of the second bevel gear away from the horizontal shaft. A third bevel gear is rotatably connected to the bottom of the connecting shaft and meshes with the two second bevel gears. A horizontal plate is fixedly connected to the bottom of the third bevel gear, and a stirring mechanism is provided at the bottom of the horizontal plate.

[0010] As a preferred technical solution of this application, the stirring mechanism includes two second fixing rods fixedly installed at the bottom of the horizontal plate, and the two second fixing rods are symmetrically distributed about the central axis of the horizontal plate. Two sets of symmetrically distributed second stirring rods are fixedly connected to the outer surface of the second fixing rods, and the number of second stirring rods in each set is several.

[0011] As a preferred technical solution of this application, a third fixing rod is fixedly connected to the center of the bottom of the horizontal plate, and two first scrapers that are symmetrically distributed are fixedly connected to the outer wall of the third fixing rod. The first scrapers are in contact with the bottom wall of the tank, and a second scraper is fixedly connected to the top of the first scraper away from the third fixing rod. The second scraper is in contact with the inner surface of the tank.

[0012] As a preferred technical solution of this application, the top of the tank is threadedly connected to a top cover located on the side of the drive motor.

[0013] As a preferred technical solution of this application, a discharge pipe is fixedly connected to the bottom of the tank, and a discharge valve is installed on the discharge pipe.

[0014] As a preferred technical solution of this application, a plurality of first stirring rods and a plurality of second stirring rods are arranged alternately.

[0015] As a preferred technical solution of this application, the first bevel gear, the second bevel gear and the third bevel gear have the same specifications.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] In the scheme of this application:

[0018] 1. When the drive motor is running, the drive shaft, the first fixed block, the first connecting plate, the first fixed rod, the first stirring rod, the first bevel gear, the connecting shaft, the horizontal shaft, the third bevel gear, the stirring blade, the third bevel gear, the horizontal plate and the stirring mechanism work together to stir the materials inside the tank in all directions, so that the mixing between the materials is more uniform and a better foaming effect is guaranteed.

[0019] 2. With the first and second scrapers in place, when the mixing process is completed and the material is discharged through the discharge pipe, the drive motor runs and the rotating first and second scrapers can scrape off the material on the inner wall of the tank, thus cleaning the inner wall of the tank. Attached Figure Description

[0020] Figure 1 This is a schematic cross-sectional view of the composite foaming device for a biodegradable and environmentally friendly yoga mat provided in this application.

[0021] Figure 2 A schematic diagram of the overall structure of a composite foaming device for a biodegradable and environmentally friendly yoga mat provided in this application.

[0022] Figure 3 A schematic diagram of the connection structure between the first bevel gear and the connecting shaft in a composite foaming device for a biodegradable and environmentally friendly yoga mat provided in this application.

[0023] Figure 4 A schematic diagram of the connection structure between the first fixed rod and the first stirring rod in a composite foaming device for a biodegradable and environmentally friendly yoga mat provided in this application.

[0024] The image shows:

[0025] 1. Tank body; 2. Drive motor; 3. Drive shaft; 4. First fixing block; 5. First connecting plate; 6. First fixing rod; 7. First stirring rod; 8. First bevel gear; 9. Connecting shaft; 10. Horizontal shaft; 11. Second bevel gear; 12. Stirring blade; 13. Third bevel gear; 14. Horizontal plate; 15. Second fixing rod; 16. Second stirring rod; 17. Third fixing rod; 18. First scraper; 19. Second scraper; 20. Top cover; 21. Discharge pipe. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0027] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. Example

[0031] like Figure 1-4As shown, this embodiment proposes a composite foaming device for a biodegradable and environmentally friendly yoga mat, comprising a tank 1. A drive motor 2 is fixedly installed at the center of the top of the tank 1. When the drive motor 2 is started, a drive shaft 3 is fixedly connected to the output end of the drive motor 2. A first fixing block 4 is fixedly connected to the bottom of the drive shaft 3. Several first connecting plates 5 arranged in a ring at an angle are fixedly installed on the outer surface of the first fixing block 4. The drive shaft 3 drives the first fixing block 4 and the multiple first connecting plates 5 to rotate. A first fixing rod 6 is fixedly connected to the bottom of the first connecting plate 5. Several first stirring rods 7 arranged linearly and equidistantly are fixedly connected to the outer surface of the first fixing rod 6. The first fixing rod 6 and the first stirring rods 7 move along the rotation trajectory of the first connecting plate 5. A first bevel gear 8 is fixedly connected to the bottom of the first fixing block 4. The first bevel gear 8 rotates synchronously with the first fixing block 4. A connecting shaft 9 is rotatably connected to the bottom of the first bevel gear 8. Two symmetrically distributed horizontal shafts 10 are fixedly connected to the outer surface of the connecting shaft 9. A second bevel gear 11 is rotatably connected to the end of the horizontal shaft 10 away from the connecting shaft 9. The first bevel gear 8 drives the two second bevel gears 11 to rotate, so that the two second bevel gears 11 rotate in opposite directions. A stirring blade 12 is fixedly installed on the end face of the second bevel gear 11 away from the horizontal shaft 10. The two stirring blades 12 rotate with the two second bevel gears 11 respectively, so that the two stirring blades 12 rotate in opposite directions. A third bevel gear 13 is rotatably connected to the bottom of the connecting shaft 9, and the third bevel gear 13 meshes with the two second bevel gears 11. The rotating second bevel gears 11 drive the third bevel gear 13 to rotate, so that the third bevel gear 13 rotates in opposite directions to the first bevel gear 8. A horizontal plate 14 is fixedly connected to the bottom of the third bevel gear 13. A stirring mechanism is provided at the bottom of the horizontal plate 14. The third bevel gear 13 drives the horizontal plate 14 to rotate, and the stirring mechanism rotates with the horizontal plate 14, thereby uniformly mixing and stirring the materials in the tank 1.

[0032] like Figure 1 and Figure 3 As shown, the stirring mechanism includes two second fixed rods 15 fixedly installed at the bottom of the horizontal plate 14, and the two second fixed rods 15 are symmetrically distributed about the central axis of the horizontal plate 14. Two sets of symmetrically distributed second stirring rods 16 are fixedly connected to the outer surface of the second fixed rods 15. Each set of second stirring rods 16 contains several rods. The second fixed rods 15 and the second stirring rods 16 move along the rotation trajectory of the horizontal plate 14. The rotation trajectory of the second stirring rods 16 is opposite to that of the first stirring rods 7. Through the cooperation of multiple first stirring rods 7, two stirring blades 12 and multiple second stirring rods 16, the materials in the tank 1 can be uniformly mixed and stirred, which greatly improves the mixing rate, reduces the time required, and is beneficial to actual production.

[0033] like Figure 1 and Figure 3As shown, a third fixing rod 17 is fixedly connected to the center of the bottom of the horizontal plate 14. Two first scrapers 18 are fixedly connected to the outer wall of the third fixing rod 17 in a symmetrical arrangement. The first scrapers 18 are in contact with the bottom wall of the tank 1. A second scraper 19 is fixedly connected to the top of the first scraper 18 away from the third fixing rod 17. The second scraper 19 is in contact with the inner surface of the tank 1. The third fixing rod 17 rotates synchronously with the horizontal plate 14, and drives the first scrapers 18 and the second scrapers 19 to rotate through the third fixing rod 17.

[0034] like Figure 2 As shown, the top of the tank 1 is threadedly connected to a top cover 20 located on one side of the drive motor 2. The operator can rotate the top cover 20 to remove it, making it easier to put the material to be stirred into the tank 1.

[0035] like Figure 1 As shown, a discharge pipe 21 is fixedly connected to the bottom of the tank 1. A discharge valve is installed on the discharge pipe 21. After the mixing is completed, the discharge valve is opened and the material is discharged through the discharge pipe 21. The material on the inner surface and the inner bottom wall of the tank 1 can be scraped off by the rotating first scraper 18 and second scraper 19, thereby cleaning the inside of the tank 1.

[0036] like Figure 3 As shown, several first stirring rods 7 and several second stirring rods 16 are arranged alternately. When the first stirring rods 7 and the second stirring rods 16 are arranged alternately, they can achieve a better mixing effect when stirring the materials.

[0037] like Figure 1 and Figure 3 As shown, the first bevel gear 8, the second bevel gear 11, and the third bevel gear 13 have the same specifications. When the first bevel gear 8 rotates, the rotation speeds of the first bevel gear 8, the second bevel gear 11, and the third bevel gear 13 are the same.

[0038] Specifically, when using the composite foaming device for this biodegradable and environmentally friendly yoga mat: connect the drive motor 2 to an external control power supply, remove the top cover 20, add the material to be stirred into the tank 1, and then thread the top cover 20 back onto the top of the tank 1. Then start the drive motor 2. When the drive motor 2 is running, it drives the first fixed block 4 and multiple first connecting plates 5 to rotate via the drive shaft 3. The first fixed rod 6 and the first stirring rod 7 move along the rotation trajectory of the first connecting plate 5. The first bevel gear 8 rotates synchronously with the first fixed block 4, driving the two second bevel gears 11 to rotate in opposite directions. The two stirring blades 12 rotate with the two second bevel gears 11, thus driving the two stirring blades 12 to rotate in opposite directions. The rotating second bevel gears 11 drive the third bevel gear 13 to rotate. This causes the third bevel gear 13 to rotate in the opposite direction to the first bevel gear 8. The third bevel gear 13 drives the horizontal plate 14 to rotate, and the second fixed rod 15 and the second stirring rod 16 move along the rotation trajectory of the horizontal plate 14. The rotation trajectory of the second stirring rod 16 is opposite to that of the first stirring rod 7. Through the cooperation of multiple first stirring rods 7, two stirring blades 12 and multiple second stirring rods 16, the material in the tank 1 can be uniformly mixed and stirred, which greatly improves the mixing rate and reduces the time required, which is beneficial to actual production. During this process, the third fixed rod 17 rotates synchronously with the horizontal plate 14. The third fixed rod 17 drives the first scraper 18 and the second scraper 19 to rotate. After the mixing and stirring are completed, the discharge valve is opened and the material is discharged through the discharge pipe 21. The rotating first scraper 18 and the second scraper 19 can scrape off the material on the inner surface and the inner bottom wall of the tank 1, thereby cleaning the inside of the tank 1.

[0039] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A composite foaming device for a biodegradable and environmentally friendly yoga mat, comprising a tank (1), characterized in that, A drive motor (2) is fixedly installed at the center of the top of the tank (1). A drive shaft (3) is fixedly connected to the output end of the drive motor (2). A first fixing block (4) is fixedly connected to the bottom of the drive shaft (3). Several first connecting plates (5) arranged in a ring at an angle are fixedly installed on the outer surface of the first fixing block (4). A first fixing rod (6) is fixedly connected to the bottom of the first connecting plate (5). Several first stirring rods (7) arranged linearly and equidistantly are fixedly connected to the outer surface of the first fixing rod (6). A first bevel gear (8) is fixedly connected to the bottom of the first fixing block (4). A connecting shaft (9) is rotatably connected to the bottom. Two symmetrically distributed horizontal shafts (10) are fixedly connected to the outer surface of the connecting shaft (9). A second bevel gear (11) is rotatably connected to the end of the horizontal shaft (10) away from the connecting shaft (9). A stirring blade (12) is fixedly installed on the end face of the second bevel gear (11) away from the horizontal shaft (10). A third bevel gear (13) is rotatably connected to the bottom of the connecting shaft (9), and the third bevel gear (13) meshes with the two second bevel gears (11). A horizontal plate (14) is fixedly connected to the bottom of the third bevel gear (13), and a stirring mechanism is provided at the bottom of the horizontal plate (14).

2. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 1, characterized in that, The stirring mechanism includes two second fixing rods (15) fixedly installed at the bottom of the horizontal plate (14), and the two second fixing rods (15) are symmetrically distributed about the central axis of the horizontal plate (14). Two sets of symmetrically distributed second stirring rods (16) are fixedly connected to the outer surface of the second fixing rods (15), and the number of each set of second stirring rods (16) is several.

3. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 1, characterized in that, A third fixing rod (17) is fixedly connected at the center of the bottom of the horizontal plate (14). Two first scrapers (18) are fixedly connected to the outer wall of the third fixing rod (17) in a symmetrical arrangement. The first scrapers (18) are in contact with the inner bottom wall of the tank (1). A second scraper (19) is fixedly connected to the top of the first scraper (18) away from the third fixing rod (17). The second scraper (19) is in contact with the inner surface of the tank (1).

4. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 1, characterized in that, The top of the tank (1) is threadedly connected to a top cover (20) located on one side of the drive motor (2).

5. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 1, characterized in that, The bottom of the tank (1) is fixedly connected to a discharge pipe (21), and a discharge valve is installed on the discharge pipe (21).

6. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 2, characterized in that, Several first stirring rods (7) and several second stirring rods (16) are arranged alternately.

7. The composite foaming device for a biodegradable and environmentally friendly yoga mat according to claim 1, characterized in that, The first bevel gear (8), the second bevel gear (11), and the third bevel gear (13) have the same specifications.