A multifunctional XPS extruded board

Through multi-layer structural design and specific material combinations, the problem of XPS extruded polystyrene board's flammability and fragility has been solved, achieving multiple functions such as fire resistance, moisture resistance, and crack resistance, thus improving its performance and lifespan.

CN224276542UActive Publication Date: 2026-05-26NANJING OURGREEN CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING OURGREEN CORP LTD
Filing Date
2025-02-25
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

XPS extruded polystyrene boards are flammable and fragile, resulting in a high risk of fire and a short service life.

Method used

It adopts a multi-layer structure design, including an intermediate layer, a top layer and a bottom layer. The top and bottom layers are composed of a flame-retardant layer, a mesh layer and a surface layer, respectively. The intermediate layer is bonded by a composite adhesive. Glass wool, fiber mesh, rock wool and aluminum foil are used between the layers to enhance fire resistance, moisture resistance and crack resistance.

Benefits of technology

It improves the fire resistance of XPS extruded polystyrene boards, preventing the occurrence and spread of fire, enhances crack resistance and compressive strength, extends service life, and meets the needs of diverse application scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a multifunctional XPS extruded polystyrene board, relating to the field of XPS extruded polystyrene boards, including an XPS extruded polystyrene board assembly. The XPS extruded polystyrene board assembly includes an intermediate layer, a top layer, and a bottom layer. The top layer is located on the front of the intermediate layer, and the bottom layer is located on the back of the intermediate layer. The top layer includes a first flame-retardant layer, a first mesh layer, and a surface layer. The first flame-retardant layer, the first mesh layer, and the surface layer are bonded together with a composite adhesive. This utility model, through the cooperation of the intermediate layer, the top layer, and the bottom layer, can effectively improve the functionality and performance of the XPS extruded polystyrene board. The intermediate layer, through its closed-cell honeycomb structure, can effectively prevent heat transfer. The second mesh layer and the first mesh layer can enhance the overall strength of the XPS extruded polystyrene board, improve its crack resistance and compressive strength, thereby extending its service life. Through the multi-layer composite of the intermediate layer, the top layer, and the bottom layer, the XPS extruded polystyrene board achieves multiple functions such as fire resistance, moisture resistance, and crack resistance, thus meeting the needs of different application scenarios.
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Description

Technical Field

[0001] This utility model belongs to the field of XPS extruded polystyrene board, specifically a multifunctional XPS extruded polystyrene board. Background Technology

[0002] XPS extruded polystyrene board is a high-performance thermal insulation material made from polystyrene resin as the main raw material through processes such as heating and mixing and extrusion molding. Its unique closed-cell structure gives it excellent thermal insulation performance, high strength, and good waterproof and moisture-proof performance. It is widely used in building exterior wall insulation, roof insulation, ground moisture-proofing, cold storage insulation, pipeline insulation and other fields.

[0003] Because XPS (extruded polystyrene) is a flammable material, it will burn when exposed to high temperatures or fire sources, causing the boards to ignite and potentially leading to fires. In addition, the high strength of XPS extruded boards makes them relatively brittle, and they may break under heavy loads or prolonged high pressure, thus reducing their effectiveness.

[0004] In summary, this utility model provides a multifunctional XPS extruded board to solve the above problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A multifunctional XPS extruded polystyrene board includes an XPS extruded polystyrene board assembly. The XPS extruded polystyrene board assembly includes an intermediate layer, a top layer, and a bottom layer. The top layer is located on the front side of the intermediate layer, and the bottom layer is located on the back side of the intermediate layer. The top layer includes a first flame-retardant layer, a first mesh layer, and a surface layer. The first flame-retardant layer, the first mesh layer, and the surface layer are bonded together with a composite adhesive. The bottom layer includes a second flame-retardant layer, a sound-insulating layer, and a second mesh layer. The second flame-retardant layer, the sound-insulating layer, and the second mesh layer are bonded together with a composite adhesive. Both the top layer and the bottom layer are bonded to the intermediate layer with a composite adhesive.

[0007] Furthermore, in this invention, both the first flame-retardant layer and the second flame-retardant layer are made of glass wool, and both the first mesh layer and the second mesh layer are made of fiber mesh.

[0008] Furthermore, in this utility model, the sound insulation layer is made of rock wool, the surface layer is made of aluminum foil, and the composite adhesive is made of polyurethane adhesive.

[0009] Furthermore, in this invention, the first flame-retardant layer is bonded to the front side of the intermediate layer, the first mesh layer is bonded to the surface of the first flame-retardant layer, and the surface layer is bonded to the surface of the first mesh layer.

[0010] Furthermore, in this invention, the second flame-retardant layer is bonded to the back of the intermediate layer, the sound-insulating layer is bonded to the surface of the second flame-retardant layer, and the second mesh layer is bonded to the surface of the sound-insulating layer.

[0011] Beneficial effects: This utility model has the following beneficial effects:

[0012] This invention effectively improves the functionality and performance of XPS extruded polystyrene boards through the combination of an intermediate layer, a top layer, and a bottom layer. The intermediate layer, with its closed-cell honeycomb structure, effectively prevents heat transfer and provides excellent thermal insulation. The first flame-retardant layer, the second flame-retardant layer, and the sound insulation layer have good fire resistance, effectively preventing the occurrence and spread of fire. The surface layer has good waterproof and moisture-proof properties, effectively preventing moisture penetration and maintaining stable thermal insulation performance. The second and first mesh layers enhance the overall strength of the XPS extruded polystyrene board, improve its crack and compressive strength, and thus extend its service life. Through the multi-layer composite of the intermediate layer, the top layer, and the bottom layer, the XPS extruded polystyrene board achieves multiple functions such as fire resistance, moisture resistance, and crack resistance, thereby meeting the needs of different application scenarios. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the middle layer and the top layer of this utility model in a separated state;

[0015] Figure 3 This is a schematic diagram of the separated structure of the middle layer and the bottom layer of this utility model.

[0016] In the picture:

[0017] 1. XPS extruded polystyrene board assembly; 11. Intermediate layer; 12. Top layer; 121. First flame retardant layer; 122. First mesh layer; 123. Top layer; 13. Bottom layer; 131. Second flame retardant layer; 132. Sound insulation layer; 133. Second mesh layer. Detailed Implementation

[0018] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0019] Example 1

[0020] like Figure 1-3 As shown, this is the first embodiment of the present invention. This embodiment provides a multifunctional XPS extruded board, including an XPS extruded board assembly 1. The XPS extruded board assembly 1 includes an intermediate layer 11, a top layer 12, and a bottom layer 13. The top layer 12 is located on the front side of the intermediate layer 11, and the bottom layer 13 is located on the back side of the intermediate layer 11. The top layer 12 includes a first flame-retardant layer 121, a first mesh layer 122, and a surface layer 123. The first flame-retardant layer 121, the first mesh layer 122, and the surface layer 123 are bonded together by a composite adhesive. The bottom layer 13 includes a second flame-retardant layer 131, a sound-insulating layer 132, and a second mesh layer 133. The second flame-retardant layer 131, the sound-insulating layer 132, and the second mesh layer 133 are bonded together by a composite adhesive. Both the top layer 12 and the bottom layer 13 are bonded to the intermediate layer 11 by a composite adhesive.

[0021] like Figure 1-3 As shown, the intermediate layer 11 effectively blocks heat transfer through its closed-cell honeycomb structure. By setting the first flame-retardant layer 121, the second flame-retardant layer 131, and the sound insulation layer 132, it helps to prevent the occurrence and spread of fire. The sound insulation layer 132 also has a certain sound absorption effect, thereby improving the sound insulation effect. The waterproof and moisture-proof capability of the surface layer 123 can prevent moisture intrusion and ensure the long-term stability of thermal insulation performance. Through the reinforcement of the second grid layer 133 and the first grid layer 122, the overall structural strength of XPS extruded board is enhanced, and the crack resistance and compressive strength are improved, thereby extending its service life. Through the multi-layer composite structure of the intermediate layer 11, the top layer 12, and the bottom layer 13, XPS extruded board achieves multiple functions of fire resistance, moisture resistance, and crack resistance, meeting the needs of diverse application scenarios.

[0022] Example 2

[0023] Reference Figure 1-3 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0024] In this embodiment, both the first flame-retardant layer 121 and the second flame-retardant layer 131 are made of glass wool, and both the first mesh layer 122 and the second mesh layer 133 are made of fiber mesh.

[0025] The sound insulation layer 132 is made of rock wool, the surface layer 123 is made of aluminum foil, and the composite adhesive can be made of polyurethane adhesive.

[0026] The first flame-retardant layer 121 is bonded to the front side of the intermediate layer 11, the first mesh layer 122 is bonded to the surface of the first flame-retardant layer 121, and the top layer 123 is bonded to the surface of the first mesh layer 122.

[0027] The second flame-retardant layer 131 is bonded to the back of the intermediate layer 11, the sound insulation layer 132 is bonded to the surface of the second flame-retardant layer 131, and the second mesh layer 133 is bonded to the surface of the sound insulation layer 132.

[0028] like Figure 1-3 As shown, the intermediate layer 11 is formed by extruding polystyrene resin, foaming agent, stabilizer, antioxidant, catalyst, plasticizer and colorant through an extruder. The first flame retardant layer 121 and the second flame retardant layer 131 are bonded to the surface of the intermediate layer 11 with composite adhesive. The first mesh layer 122 is bonded to the surface of the first flame retardant layer 121 with composite adhesive. The top layer 123 is bonded to the surface of the top layer 123 with composite adhesive. The sound insulation layer 132 is bonded to the surface of the second flame retardant layer 131 with composite adhesive. The second mesh layer 133 is bonded to the surface of the sound insulation layer 132 with composite adhesive. After each layer is bonded, a certain pressure needs to be applied to ensure that the bonding is seamless. After bonding, the excess adhesive around the bonding layer needs to be scraped off to improve the appearance quality of the XPS extruded board.

[0029] In use, the first flame-retardant layer 121 and the second flame-retardant layer 131 are bonded to the surface of the intermediate layer 11 with a composite adhesive. The first mesh layer 122 is bonded to the surface of the first flame-retardant layer 121 with a composite adhesive. The top layer 123 is bonded to the surface of the top layer 123 with a composite adhesive. The sound insulation layer 132 is bonded to the surface of the second flame-retardant layer 131 with a composite adhesive. The second mesh layer 133 is bonded to the surface of the sound insulation layer 132 with a composite adhesive. After each layer is bonded, a certain pressure needs to be applied to ensure that the bonding is seamless. The intermediate layer 11, through its closed-cell honeycomb structure, effectively blocks the transfer of heat. By setting the first flame-retardant layer 121 and the second flame-retardant layer 122, the heat transfer is effectively blocked. The first grid layer 122 and the second grid layer 133 help prevent the occurrence and spread of fire. The second grid layer 133 and the first grid layer 122 strengthen the overall structure of the XPS extruded board, improve its crack resistance and compressive strength, and extend its service life. Through the multi-layer composite structure of the middle layer 11, the top layer 12 and the bottom layer 13, the XPS extruded board achieves multiple functions such as fire resistance, moisture resistance and crack resistance, and meets the needs of diverse application scenarios.

[0030] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0031] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A multifunctional XPS extruded polystyrene board, comprising an XPS extruded polystyrene board assembly (1), characterized in that: The XPS extruded board assembly (1) includes an intermediate layer (11), a top layer (12) and a bottom layer (13). The top layer (12) is located on the front of the intermediate layer (11), and the bottom layer (13) is located on the back of the intermediate layer (11). The top layer (12) includes a first flame retardant layer (121), a first mesh layer (122) and a surface layer (123). The first flame retardant layer (121), the first mesh layer (122) and the surface layer (123) are bonded together by a composite adhesive. The bottom layer (13) includes a second flame retardant layer (131), a sound insulation layer (132) and a second mesh layer (133). The second flame retardant layer (131), the sound insulation layer (132) and the second mesh layer (133) are bonded together by a composite adhesive. Both the top layer (12) and the bottom layer (13) are bonded to the intermediate layer (11) by a composite adhesive.

2. The multifunctional XPS extruded board as described in claim 1, characterized in that: The first flame-retardant layer (121) and the second flame-retardant layer (131) are both made of glass wool, and the first mesh layer (122) and the second mesh layer (133) are both made of fiber mesh.

3. The multifunctional XPS extruded board as described in claim 1, characterized in that: The sound insulation layer (132) is made of rock wool, the surface layer (123) is made of aluminum foil, and the composite adhesive is made of polyurethane adhesive.

4. The multifunctional XPS extruded board as described in claim 1, characterized in that: The first flame-retardant layer (121) is bonded to the front side of the intermediate layer (11), the first mesh layer (122) is bonded to the surface of the first flame-retardant layer (121), and the surface layer (123) is bonded to the surface of the first mesh layer (122).

5. The multifunctional XPS extruded board as described in claim 1, characterized in that: The second flame-retardant layer (131) is bonded to the back of the intermediate layer (11), the sound insulation layer (132) is bonded to the surface of the second flame-retardant layer (131), and the second mesh layer (133) is bonded to the surface of the sound insulation layer (132).