An automatic composite machine for processing energy-saving and thermal insulation building materials

Abstract

This utility model relates to the field of building material composite processing technology, and discloses an automatic composite machine for processing energy-saving and heat-insulating building materials, including: a work support table, a work support frame, a composite pressure plate, and a top pressing drive device. The top surface of the work support table is fixedly connected to the work support frame, the top surface of the work support frame is fixedly connected to the top pressing drive device, and the bottom of the top pressing drive device is fixedly connected to the composite pressure plate; a support table lifting assembly is disposed on the top surface of the work support table; and board straightening assemblies are disposed on the top surface of the work support table at equal intervals. The automatic composite machine of this utility model, with the help of the straightening drive cylinder and other structures of the board straightening assembly, can automatically and accurately straighten the board and buffer and protect the surface; the support table lifting assembly is used to adapt to the hot pressing of boards of different thicknesses; the cylinder drive of each component realizes automation, improves accuracy and efficiency, expands the scope of application, and ensures stable production.

Description

Technical Field

[0001] This utility model relates to the field of building material composite processing technology, specifically an automatic composite machine for processing energy-saving and heat-insulating building materials. Background Technology

[0002] Energy-saving and thermal insulation building materials are a general term for materials used in civil engineering and construction projects, and composite boards are one type of them. Currently, composite boards are generally produced using automatic laminating machines. These machines use hot pressing to laminate boards with adhesive coatings on their surfaces, resulting in finished composite boards. During the hot pressing process, the boards are usually manually loaded onto the worktable. However, the multi-layer boards may not be able to be placed flush after loading, which necessitates trimming the edges and corners after pressing, reducing work efficiency and composite quality.

[0003] Meanwhile, technologies such as the automatic composite machine for processing energy-saving and thermal insulation building materials disclosed in CN218054378U, which consists of a machine base, a worktable, and a positioning mechanism; the machine base has a mounting surface; the worktable is mounted on the mounting surface; the worktable is used to place the board; the positioning mechanism includes two positioning components; both positioning components are fixedly connected to the worktable; one positioning component is used to clamp and position the board along a first direction; the other positioning component is used to clamp and position the board along a second direction, thus completing the alignment and leveling of multiple boards. However, it supports plane fixation and cannot be adjusted according to the thickness of the composite hot-pressed board, which limits the thickness of the processed board. Therefore, we propose an automatic composite machine for processing energy-saving and thermal insulation building materials. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic composite machine for processing energy-saving and thermal insulation building materials, thus solving the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] An automatic composite machine for processing energy-saving and thermal insulation building materials includes: a work support table, a work support frame, a composite pressure plate, and a top pressing drive device. The top surface of the work support table is fixedly connected to the work support frame, the top surface of the work support frame is fixedly connected to the top pressing drive device, and the bottom of the top pressing drive device is fixedly connected to the composite pressure plate.

[0009] A support platform lifting assembly is installed on the top surface of the work support platform. The top surface of the work support platform is fixedly connected with equidistantly distributed lifting drive cylinders, and the support platform lifting assembly is installed on the top of the lifting drive cylinders.

[0010] The plate straightening components are equidistantly distributed on the top surface of the working support platform. The top surface of the working support platform is fixedly connected to equidistantly distributed guide rails. The top surface of the working support platform is fixedly connected to a cylinder support platform. The top surface of the cylinder support platform is provided with the plate straightening components.

[0011] Preferably, the support platform lifting assembly includes a pressing support platform, a lifting drive cylinder, and a lifting slide rod. The top surface of the working support platform is fixedly connected with equidistantly distributed lifting drive cylinders, the inner side of the lifting drive cylinder is slidably connected with the lifting slide rod, and the top surface of the lifting slide rod is fixedly connected with the pressing support platform.

[0012] Preferably, the sheet metal straightening assembly comprises a sheet metal straightening drive assembly, a buffer assembly, and a support and positioning assembly. The sheet metal straightening drive assembly includes a straightening support plate, a straightening drive slide rod, and a straightening drive cylinder. The top surface of the cylinder support platform is fixedly connected to the straightening drive cylinder. The inner side of the straightening drive cylinder is slidably connected to the straightening drive slide rod. The outer end of the straightening drive slide rod is fixedly connected to the straightening support plate. The outer side of the guide rail is slidably connected to the straightening support plate.

[0013] Preferably, a support platform is fixedly connected to the top of the correction support plate, and a guide slide rod is fixedly connected to the top side of the correction support plate.

[0014] Preferably, the buffer assembly includes a buffer spring, a straightening plate, and an anti-adhesion film. The top side of the straightening support plate is fixedly connected with buffer springs that are evenly distributed. The other side of the buffer spring is fixedly connected with the straightening plate. The other side of the straightening plate is fixedly connected with the anti-adhesion film. A sliding guide sleeve is fixedly connected to one side of the straightening plate. A guide rod is slidably connected to the inner side of the guide sleeve.

[0015] Preferably, the support and positioning assembly includes a top support cylinder and a support and positioning slide rod. The top support cylinder is fixedly connected to the top of the correction support plate, the support and positioning slide rod is slidably connected to the inner side of the top support cylinder, and the correction plate is slidably connected to the other side of the support and positioning slide rod.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the advantages of this utility model are:

[0018] An automatic composite machine for processing energy-saving and thermal insulation building materials is provided, which has the following beneficial effects:

[0019] This invention utilizes a corrective drive cylinder, buffer spring, and anti-stick film in its sheet metal straightening assembly to automatically and accurately correct the sheet metal position and buffer and protect the surface, avoiding deviations and damage caused by manual feeding. The support platform lifting assembly adjusts the height of the pressing support platform through a lifting drive cylinder to adapt to the hot pressing requirements of sheets of different thicknesses. Simultaneously, all components are driven by cylinders for automated operation, resulting in a compact and stable structure. This not only improves the precision and quality of sheet metal composite processes and expands the equipment's applicability but also increases processing efficiency and automation, reduces subsequent finishing processes, and ensures production continuity and stability. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;

[0022] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0023] Figure 4 This is a cross-sectional schematic diagram of the lifting assembly of the support platform in this utility model.

[0024] In the diagram: 1. Working support platform; 2. Working support frame; 3. Guide slide rail; 4. Correction support plate; 5. Correction drive slide rod; 6. Cylinder support platform; 7. Correction drive cylinder; 8. Top support cylinder; 9. Buffer spring; 10. Correction plate; 11. Anti-stick film; 12. Composite pressure plate; 13. Top pressing drive device; 14. Pressing support platform; 15. Lifting drive cylinder; 16. Lifting slide rod; 17. Support positioning slide rod; 18. Guide slide rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 This utility model provides a technical solution:

[0027] An automatic composite machine for processing energy-saving and heat-insulating building materials includes: a work support table 1, a work support frame 2, a composite pressure plate 12, and a top pressing drive device 13. The top surface of the work support table 1 is fixedly connected to the work support frame 2, the top surface of the work support frame 2 is fixedly connected to the top pressing drive device 13, and the bottom of the top pressing drive device 13 is fixedly connected to the composite pressure plate 12.

[0028] A support platform lifting assembly is installed on the top surface of the work support platform 1. The top surface of the work support platform 1 is fixedly connected with equidistantly distributed lifting drive cylinders 15. The top of the lifting drive cylinders 15 is provided with the support platform lifting assembly.

[0029] The plate straightening components are equidistantly distributed on the top surface of the working support platform 1. The top surface of the working support platform 1 is fixedly connected with equidistantly distributed guide rails 3. The top surface of the working support platform 1 is fixedly connected with a cylinder support platform 6. The top surface of the cylinder support platform 6 is provided with plate straightening components.

[0030] Furthermore, the support platform lifting assembly includes a pressing support platform 14, a lifting drive cylinder 15, and a lifting slide rod 16. The top surface of the working support platform 1 is fixedly connected with equidistantly distributed lifting drive cylinders 15, and the inner side of the lifting drive cylinder 15 is slidably connected with the lifting slide rod 16. The top surface of the lifting slide rod 16 is fixedly connected with the pressing support platform 14. Through the action of the support platform lifting assembly, the lifting and adjustment of the pressing support platform 14 can be realized.

[0031] Furthermore, the board straightening assembly consists of a board straightening drive assembly, a buffer assembly, and a support and positioning assembly. The board straightening drive assembly includes a straightening support plate 4, a straightening drive slide rod 5, and a straightening drive cylinder 7. The top surface of the cylinder support platform 6 is fixedly connected to the straightening drive cylinder 7, the inner side of the straightening drive cylinder 7 is slidably connected to the straightening drive slide rod 5, the outer end of the straightening drive slide rod 5 is fixedly connected to the straightening support plate 4, and the outer side of the guide rail 3 is slidably connected to the straightening support plate 4. Through the action of the board straightening assembly, the straightening and alignment between the edges and corners of the board is achieved.

[0032] Furthermore, a support platform is fixedly connected to the top of the correction support plate 4, and a guide slide rod 18 is fixedly connected to the top side of the correction support plate 4.

[0033] Furthermore, the buffer assembly includes a buffer spring 9, a straightening plate 10, and an anti-sticking film 11. The top side of the straightening support plate 4 is fixedly connected with buffer springs 9 that are evenly distributed. The other side of the buffer spring 9 is fixedly connected with the straightening plate 10. The other side of the straightening plate 10 is fixedly connected with the anti-sticking film 11. A sliding guide sleeve is fixedly connected to one side of the straightening plate 10. A guide rod 18 is slidably connected to the inner side of the guide sleeve. Through the action of the buffer assembly, the buffer protection of the plate is achieved.

[0034] Furthermore, the support and positioning assembly includes a top support cylinder 8 and a support and positioning slide rod 17. The top support cylinder 8 is fixedly connected to the top of the correction support plate 4, and the support and positioning slide rod 17 is slidably connected to the inner side of the top support cylinder 8. The correction plate 10 is slidably connected to the other side of the support and positioning slide rod 17. Through the function of the support and positioning assembly, the correction plate 10 is supported and positioned.

[0035] Structural Description:

[0036] Work support table 1: As the basic support structure of the automatic composite machine, the top surface is fixed with the work support frame 2 and the plate straightening component, and the bottom surface is installed with the support table lifting component. The guide rail 3 on the top surface provides sliding guidance for the straightening support plate 4, and provides the installation foundation and working platform for all components of the machine, ensuring the stable operation of composite processing.

[0037] Work support frame 2: Fixed to the top surface of work support platform 1, the top surface is connected to the top pressing drive device 13 to provide vertical support force. The top pressing drive device 13 is connected to the work support platform 1 through a rigid structure to ensure that the composite pressure plate 12 is subjected to uniform force and moves smoothly during the hot pressing process, and to maintain the overall structural stability of the equipment.

[0038] Top pressing drive device 13: Installed on the top surface of the working support frame 2 and fixedly connected to the composite pressing plate 12 at the bottom, it applies hot pressing force to the plate placed on the pressing support table 14 by driving the composite pressing plate 12 to rise and fall vertically, thereby realizing the adhesive bonding of multi-layer plates. It is the core power source of the hot pressing process.

[0039] Composite pressure plate 12: It is connected to the bottom of the top pressing drive device 13. During hot pressing, it contacts the upper surface of the board. Its flat bottom surface ensures that the hot pressing pressure is evenly transmitted to the board. It works with the pressing support table 14 to form upper and lower clamping surfaces, so that the multi-layer board can be composited under the set pressure and temperature, ensuring the flatness of the composite board surface and the bonding strength.

[0040] Correction drive cylinder 7: Fixed to the top surface of cylinder support platform 6, the inner side drives the correction drive slide rod 5 to extend and retract, driving the correction support plate 4 to move laterally. As the power source for correcting the board, by precisely controlling the cylinder stroke, it can realize the automatic alignment of boards of different sizes, replace manual operation, and improve the correction efficiency and accuracy.

[0041] Support platform lifting assembly: It consists of lifting drive cylinder 15, lifting slide bar 16 and pressing support platform 14, and is installed on the top surface of working support platform 1. The height of pressing support platform 14 is adjusted by lifting drive cylinder 15 to change the distance between it and composite pressure plate 12, so as to adapt to the hot pressing requirements of different thickness plates and expand the application range of the equipment.

[0042] The sheet material straightening assembly is distributed on the top surface of the work support table 1 and includes a straightening drive cylinder 7, a buffer spring 9 and a straightening plate 10. The straightening drive cylinder 7 pushes the straightening support plate 4 to slide along the guide rail 3, which drives the straightening plate 10 to align and straighten the edge of the sheet material. The buffer spring 9 and the anti-stick film 11 simultaneously achieve surface protection and improve the accuracy of sheet material feeding.

[0043] The buffer assembly consists of a buffer spring 9, a straightening plate 10, and an anti-sticking film 11. It is installed on the side of the straightening support plate 4. When the straightening plate 10 contacts the board, the buffer spring 9 absorbs the impact force to avoid surface damage, and the anti-sticking film 11 prevents adhesion. Together with the sliding guide rod 18, it ensures a smooth and gentle straightening process and protects the surface quality of the board.

[0044] Working Principle: When using this invention, firstly, the multilayer board to be laminated is placed on the pressing support table 14. Then, the board straightening assembly begins operation. The straightening drive cylinder 7 on the top surface of the cylinder support table 6 is activated. Under the thrust of the cylinder, the straightening drive slide rod 5 on its inner side drives the outer straightening support plate 4 to slide along the guide rails 3 evenly distributed on the top surface of the working support table 1. This causes the straightening plate 10 on the top side of the straightening support plate 4 to gradually approach the edge of the board, performing horizontal and vertical alignment and straightening of the board. This solves the problem of uneven board placement that may occur with manual loading. During this process, the straightening... The equidistant buffer springs 9 fixed to the top side of the positive support plate 4 act as buffers. When the straightening plate 10 contacts the board, the buffer springs 9 absorb the impact force generated during straightening, preventing rigid contact from causing indentations or damage to the board surface. At the same time, the anti-stick film 11 on the other side of the straightening plate 10 prevents the straightening plate 10 from sticking to the board surface, further protecting the surface quality of the board. In addition, the support positioning slide rod 17, which is slidably connected to the inner side of the top support cylinder 8 fixed to the top of the straightening support plate 4, has its other end slidably connected to the straightening plate 10. Through the action of the top support cylinder 8, it provides support and positioning for the straightening plate 10. To ensure the stability and accuracy of the straightening process, after the board straightening is completed, the support platform lifting assembly begins to operate. The lifting drive cylinders 15, evenly distributed on the top surface of the working support platform 1, are activated. The lifting slide rods 16 inside these cylinders move up and down under the drive of the cylinders, thereby raising and lowering the pressing support platform 14 fixed on the top surface. The height of the pressing support platform 14 is adjusted according to the total thickness of the board to be laminated, changing the distance between the composite pressure plate 12 and the pressing support platform 14 to adapt to the hot-pressing composite requirements of boards of different thicknesses. When the pressing support platform 14 is adjusted to the appropriate height, the top pressing drive device 13 is activated, and its bottom fixed... The fixed composite pressure plate 12 moves downward under the action of the driving device to perform hot pressing composite processing on the plate placed on the pressing support table 14. During the hot pressing process, the working support frame 2 provides stable support for the top pressing driving device 13 and the composite pressure plate 12, ensuring that the hot pressing process is carried out smoothly. The entire process realizes the automated operation from plate straightening, support table height adjustment to hot pressing composite through the coordinated work of various components, reducing manual intervention, improving processing efficiency and composite quality. At the same time, the structure is compact and stable, which can adapt to the processing needs of plates of different thicknesses, ensuring the continuity and stability of production.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic composite machine for processing energy-saving and thermal insulation building materials, characterized in that: include: The work support platform (1), the work support frame (2), the composite pressure plate (12), and the top pressing drive device (13) are provided. The top surface of the work support platform (1) is fixedly connected to the work support frame (2), the top surface of the work support frame (2) is fixedly connected to the top pressing drive device (13), and the bottom of the top pressing drive device (13) is fixedly connected to the composite pressure plate (12). A support platform lifting assembly is provided on the top surface of the work support platform (1). The top surface of the work support platform (1) is fixedly connected with equidistantly distributed lifting drive cylinders (15). The top of the lifting drive cylinders (15) is provided with the support platform lifting assembly. The plate straightening components are equidistantly distributed on the top surface of the working support platform (1). The top surface of the working support platform (1) is fixedly connected with equidistantly distributed guide rails (3). The top surface of the working support platform (1) is fixedly connected with a cylinder support platform (6). The top surface of the cylinder support platform (6) is provided with plate straightening components.

2. The automatic composite machine for processing energy-saving and thermal insulation building materials according to claim 1, characterized in that: The support platform lifting assembly includes a pressing support platform (14), a lifting drive cylinder (15), and a lifting slide rod (16). The top surface of the working support platform (1) is fixedly connected with equidistantly distributed lifting drive cylinders (15). The inner side of the lifting drive cylinder (15) is slidably connected with the lifting slide rod (16). The top surface of the lifting slide rod (16) is fixedly connected with the pressing support platform (14).

3. The automatic composite machine for processing energy-saving and thermal insulation building materials according to claim 1, characterized in that: The plate straightening assembly consists of a plate straightening drive assembly, a buffer assembly, and a support positioning assembly. The plate straightening drive assembly includes a straightening support plate (4), a straightening drive slide rod (5), and a straightening drive cylinder (7). The top surface of the cylinder support platform (6) is fixedly connected to the straightening drive cylinder (7). The inner side of the straightening drive cylinder (7) is slidably connected to the straightening drive slide rod (5). The outer end of the straightening drive slide rod (5) is fixedly connected to the straightening support plate (4). The outer side of the guide rail (3) is slidably connected to the straightening support plate (4).

4. The automatic composite machine for processing energy-saving and thermal insulation building materials according to claim 3, characterized in that: The top of the correction support plate (4) is fixedly connected to a support platform, and the top side of the correction support plate (4) is fixedly connected to a guide slide rod (18).

5. An automatic composite machine for processing energy-saving and thermal insulation building materials according to claim 4, characterized in that: The buffer assembly includes a buffer spring (9), a straightening plate (10), and an anti-adhesion film (11). The top side of the straightening support plate (4) is fixedly connected with buffer springs (9) that are evenly distributed. The other side of the buffer spring (9) is fixedly connected with the straightening plate (10). The other side of the straightening plate (10) is fixedly connected with the anti-adhesion film (11). One side of the straightening plate (10) is fixedly connected with a sliding guide sleeve. The inner side of the guide sleeve is slidably connected with a guide rod (18).

6. An automatic composite machine for processing energy-saving and thermal insulation building materials according to claim 5, characterized in that: The support and positioning assembly includes a top support cylinder (8) and a support and positioning slide rod (17). The top of the correction support plate (4) is fixedly connected to the top support cylinder (8), and the support and positioning slide rod (17) is slidably connected to the inner side of the top support cylinder (8). The other side of the support and positioning slide rod (17) is slidably connected to the correction plate (10).

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