Multi-section wire harness winding device

By using dynamic balancing winding tensioners and idler wheels in a multi-segment wire harness winding device, automatic winding of the wire harness is achieved through motor drive, solving the problems of uneven winding and easy misalignment in existing technologies, and improving the neatness and stability of winding.

CN224279328UActive Publication Date: 2026-05-26SUZHOU YBESTHOPE AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU YBESTHOPE AUTOMATION TECH CO LTD
Filing Date
2025-06-25
Publication Date
2026-05-26

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Abstract

The utility model relates to the technical field of wire winding devices, in particular to a multi-section wire harness wire winding device which comprises a bottom plate, a reel is arranged on the outer wall of the bottom plate, a dynamic balance wire winding tensioner is installed on the outer wall of the bottom plate, an installation plate is installed on the outer wall of the bottom plate, and installation holes are formed in the corners of the installation plate. According to the multi-section wire harness winding device, the dynamic balance winding tensioner, the tensioning idle wheel, the wire harness pressing wheel and the idle wheel I are arranged, the wire harness is wound on the reel of the multi-section wire harness winding device, the dynamic balance winding tensioner, the tensioning idle wheel, the wire harness pressing wheel and the outer wall of the idle wheel I in sequence, and then the driving wheel of the reel rotates; according to an existing wire harness, the winding action of the wire harness is achieved through the motor, the idle wheels and other mechanism parts, manual operation is reduced, and the wire harness is wound neatly and evenly.
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Description

Technical Field

[0001] This utility model relates to the field of winding device technology, specifically a multi-segment wire harness winding device. Background Technology

[0002] A wire harness winding device is a mechanical device used for the automated organization, winding, and securing of wire or cable bundles. It is widely used in automobile manufacturing, electronic equipment assembly, and power engineering. It uses rotating, clamping, or guiding mechanisms to orderly wind loose cables into bundles according to specific rules (such as layering, arranging, or bundling), ensuring a neat and compact cable layout, avoiding tangling or damage, and controlling tension to prevent excessive stretching or loosening of the wires.

[0003] However, the existing wire harnesses are manually wound onto the reel, which is a cumbersome process with uneven winding and the wire harnesses are prone to getting tangled.

[0004] Therefore, a multi-segment wire harness winding device is needed to improve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a multi-segment wire harness winding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A multi-segment wire harness winding device includes a base plate, a reel disposed on the outer wall of the base plate, a dynamic balancing winding tensioner mounted on the outer wall of the base plate, a mounting plate mounted on the outer wall of the base plate, mounting holes disposed at the corners of the mounting plate, wherein the inner wall of the mounting holes is fixed to the outer wall of the base plate by mounting posts, a tension idler wheel disposed on the outer wall of the mounting plate, a wire harness pressing wheel mounted on the outer wall of the mounting plate, and an idler wheel one mounted on the outer wall of the mounting plate.

[0008] As a preferred embodiment of this utility model, the reel is located on one side of the dynamic balancing winding tensioner, and the mounting holes are provided in multiple sets and are respectively located on the outer wall of the mounting plate.

[0009] As a preferred embodiment of this utility model, the mounting columns are provided in multiple sets and are respectively located on the outer wall of the base plate.

[0010] As a preferred embodiment of this utility model, there is a gap between the base plate and the mounting plate, and multiple sets of tension idler wheels are provided and are respectively located on the outer wall of the mounting plate.

[0011] As a preferred embodiment of this utility model, the wire harness clamping wheel is located on one side of the tension idler wheel, and the idler wheel is located on one side of the wire harness clamping wheel.

[0012] As a preferred embodiment of this utility model, the idler wheel is provided in multiple sets and is located on the outer wall of the mounting plate, and the mounting plate is located on one side of the dynamic balancing winding tensioner.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, a multi-segment wire harness winding device is used, comprising a dynamic balancing winding tensioner, a tension idler wheel, a wire harness pressing wheel, and an idler wheel 1. The wire harness is sequentially wound onto the outer wall of the reel, the dynamic balancing winding tensioner, the tension idler wheel, the wire harness pressing wheel, and the idler wheel 1 of the multi-segment wire harness winding device. Subsequently, the drive wheel of the reel rotates, thereby pressing the tension idler wheel, the wire harness pressing wheel, the idler wheel 1, and the dynamic balancing winding tensioner onto the outer wall of the reel. Based on existing wire harnesses, the winding action of the wire harness is realized by using a motor and multiple idler wheels and other mechanisms, reducing manual operation and ensuring neat and uniform winding of the wire harness. This helps to solve the problems of existing wire harnesses being manually wound onto the reel, which is cumbersome, results in uneven winding, and makes the wire harness prone to misalignment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 3 This is a side view of the structure of this utility model.

[0018] In the diagram: 1. Base plate; 2. Reel; 3. Dynamic balancing winding tensioner; 4. Mounting plate; 5. Mounting hole; 6. Mounting post; 7. Tensioning idler wheel; 8. Wire harness clamping wheel; 9. Idler wheel one. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0021] A multi-segment wire harness winding device includes a base plate 1, a reel 2 disposed on the outer wall of the base plate 1, a dynamic balancing winding tensioner 3 mounted on the outer wall of the base plate 1, an mounting plate 4 mounted on the outer wall of the base plate 1, mounting holes 5 disposed at the corners of the mounting plate 4, wherein the inner wall of the mounting holes 5 is fixed to the outer wall of the base plate 1 by mounting posts 6, a tension idler wheel 7 disposed on the outer wall of the mounting plate 4, a wire harness pressing wheel 8 mounted on the outer wall of the mounting plate 4, and an idler wheel 9 mounted on the outer wall of the mounting plate 4.

[0022] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 3 The reel 2 is located on one side of the dynamic balancing winding tensioner 3. Multiple sets of mounting holes 5 are provided and are located on the outer wall of the mounting plate 4. Multiple sets of mounting posts 6 are provided and are located on the outer wall of the base plate 1. There is a gap between the base plate 1 and the mounting plate 4. Multiple sets of tension idler wheels 7 are provided and are located on the outer wall of the mounting plate 4. The wire harness pressing wheel 8 is located on one side of the tension idler wheel 7. The idler wheel 9 is located on one side of the wire harness pressing wheel 8. Multiple sets of idler wheels 9 are provided and are located on the outer wall of the mounting plate 4. The mounting plate 4 is located on one side of the dynamic balancing winding tensioner 3.

[0023] Furthermore, the reel 2, dynamic balancing winding tensioner 3, tension idler wheel 7, wire harness clamping wheel 8, and idler wheel 9 are made of stainless steel sheet metal, A6061, and other metal materials.

[0024] The working process of this utility model is as follows: When using the multi-segment wire harness winding device designed in this scheme, a reel 2 is provided on the outer wall of the base plate 1, a dynamic balance winding tensioner 3 is installed on the outer wall of the base plate 1, and an mounting plate 4 is installed on the outer wall of the base plate 1. Mounting holes 5 are provided at the corners of the mounting plate 4, and the inner wall of the mounting holes 5 is fixed to the outer wall of the base plate 1 by mounting posts 6. Tension idler wheels 7 and wire harness pressing wheels 8 are provided on the outer wall of the mounting plate 4. Under the action of the idler wheels 9 installed on the outer wall of the mounting plate 4, the wire harness is sequentially wound around multiple segments of the wire harness. The winding device consists of a reel 2, a dynamic balancing winding tensioner 3, a tension idler wheel 7, a wire harness pressing wheel 8, and an idler wheel 9. The drive wheel of the reel 2 then rotates, causing the tension idler wheel 7, the wire harness pressing wheel 8, the idler wheel 9, and the dynamic balancing winding tensioner 3 to reach the outer wall of the reel 2. Based on existing wire harnesses, the winding action is achieved using a motor and multiple idler wheels, reducing manual operation and ensuring neat and uniform winding. This effectively solves the problems of cumbersome winding processes, uneven winding, and easy tangling of existing wire harnesses, which are caused by manual winding onto the reel.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-segment wire harness winding device, comprising a base plate (1), characterized in that: A reel (2) is provided on the outer wall of the base plate (1). A dynamic balance winding tensioner (3) is installed on the outer wall of the base plate (1). An installation plate (4) is installed on the outer wall of the base plate (1). An installation hole (5) is provided at the corner of the installation plate (4). The inner wall of the installation hole (5) is fixed to the outer wall of the base plate (1) by an installation post (6). A tension idler wheel (7) is provided on the outer wall of the installation plate (4). A wire harness pressing wheel (8) is installed on the outer wall of the installation plate (4). An idler wheel (9) is installed on the outer wall of the installation plate (4).

2. The multi-segment wire harness winding device according to claim 1, characterized in that: The reel (2) is located on one side of the dynamic balance winding tensioner (3), and the mounting holes (5) are provided in multiple sets and are located on the outer wall of the mounting plate (4).

3. The multi-segment wire harness winding device according to claim 1, characterized in that: The mounting columns (6) are provided in multiple sets and are located on the outer wall of the base plate (1).

4. The multi-segment wire harness winding device according to claim 1, characterized in that: There is a gap between the base plate (1) and the mounting plate (4), and multiple sets of tension idler wheels (7) are provided and are located on the outer wall of the mounting plate (4).

5. A multi-segment wire harness winding device according to claim 1, characterized in that: The wire harness clamping wheel (8) is located on one side of the tension idler wheel (7), and the idler wheel (9) is located on one side of the wire harness clamping wheel (8).

6. A multi-segment wire harness winding device according to claim 1, characterized in that: The idler wheel (9) is provided in multiple sets and is located on the outer wall of the mounting plate (4), which is located on one side of the dynamic balance winding tensioner (3).