A wiring harness bundling apparatus

Abstract

The utility model discloses a wire harness bundling device, which includes a bottom support, a second rotating disk and a first clamping component placed thereon. The first clamping component includes a rotating rod, a second rotating bearing and a second square clamping block. A rotating rod is fixedly connected to the surface of the second rotating disk. A second rotating bearing is rotatably connected to the surface of the rotating rod. A second square clamping block is arranged on the surface of the second rotating bearing. The second rotating disk is connected with a first wire releasing wheel component for wire releasing through the first clamping component. By fixedly connecting the rotating rod to the surface of the second rotating disk, welding or interference fit can be adopted to ensure the stable connection between the rotating rod and the second rotating disk. By installing the second rotating bearing on the surface of the rotating rod, the second rotating bearing can rotate flexibly on the rotating rod. By fixedly installing the second square clamping block on the surface of the second rotating bearing, during the wire harness bundling operation, the operator can rotate the rotating handles on the first rotating disk and the second rotating disk.

Description

Technical Field

[0001] This utility model relates to the field of wire harness bundling and laying technology, specifically a wire harness bundling device. Background Technology

[0002] Most existing wire feeding rollers cannot rotate independently. When multiple wire harnesses are bundled simultaneously, it is difficult to independently adjust the feeding speed and angle of each roller. This easily leads to interference between wire harnesses of different specifications, causing problems such as tangling and knotting, thus reducing the bundling quality. Furthermore, the overall structural design of the equipment makes disassembly of the wire feeding roller assembly and the snap-fit ​​assembly difficult. When the wire harness coils run out, the replacement process is time-consuming, increasing equipment downtime and hindering large-scale production. Therefore, those skilled in the art have provided a wire harness bundling device to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this invention is to provide a wire harness bundling device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A wire harness bundling device includes a base, a second rotating disk, and a first snap-fit ​​assembly placed thereon. The first snap-fit ​​assembly includes a rotating rod, a second rotating bearing, and a second square snap-fit ​​block. The rotating rod is fixedly connected to the surface of the second rotating disk, and the second rotating bearing is rotatably connected to the surface of the rotating rod. The second square snap-fit ​​block is provided on the surface of the second rotating bearing. The second rotating disk is connected to a first wire feeding wheel assembly for feeding wires through the first snap-fit ​​assembly.

[0006] Furthermore, the first wire feeding wheel assembly includes a first irregular plate, a connecting plate, and a second irregular plate. A second square snap-fit ​​block is provided on the surface of the second rotating disk. One end of the second square snap-fit ​​block is fixedly connected to the connecting plate, and one end of the connecting plate is fixedly connected to the second irregular plate. The first irregular plate and the connecting plate are provided with mounting grooves that cooperate with the second square snap-fit ​​block.

[0007] Furthermore, a second snap-fit ​​component is provided at the end of the first wire feeding wheel assembly away from the second rotating disk, and the first wire feeding wheel assembly is connected to the second wire feeding wheel assembly through the second snap-fit ​​component.

[0008] Furthermore, a fixing frame is fixedly connected to the upper surface of the base, and a fixing component is provided on the fixing frame. The fixing frame is equipped with a first rotating disk and a second rotating disk through the fixing component. Rotating handles are provided on the surfaces of the first rotating disk and the second rotating disk.

[0009] Furthermore, the fixing component includes a bearing block, a connecting block, and a fixing block. A pair of bearing blocks are fixedly connected to the upper surface of the fixing frame, a fixing block is provided between the two bearing blocks, and a connecting block is fixedly connected to the surface of the fixing block.

[0010] Furthermore, the fixing assembly also includes a first rotary bearing and a pin, with the first rotary bearing rotatably connected inside the fixing block, and the first rotating disk mounted on the first rotary bearing via a separately provided rotating rod.

[0011] Furthermore, a set of omnidirectional wheels is fixedly connected to the four corners of the lower surface of the base.

[0012] Furthermore, a first square snap-fit ​​block is fixedly connected to the surface of the first rotating disk, and a mating part is snapped onto the surface of the first square snap-fit ​​block. The mating part is fixedly connected to the second wire feeding wheel assembly.

[0013] By adopting the above technical solution

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The first wire feeding wheel assembly (first irregular plate, connecting plate, second irregular plate) is connected by the first snap-fit ​​assembly (rotating rod, second rotating bearing, second square snap-fit ​​block), and the second wire feeding wheel assembly is connected by the second snap-fit ​​assembly. This modular design allows the wire feeding wheel assembly to be quickly disassembled, replaced or combined according to the actual wire harness bundling requirements, which significantly improves the equipment's adaptability to wire harnesses of different specifications and reduces the equipment modification and maintenance costs. At the same time, each wire feeding wheel assembly can rotate independently, which means that when multiple wire harnesses are bundled at the same time, the wire feeding speed and angle of each wire feeding wheel can be adjusted independently to avoid mutual interference between wire harnesses of different specifications and further improve the equipment's flexibility of use.

[0016] 2. The fixing components on the fixed frame and base provide a stable support structure for the rotary table and wire feeding wheel assembly, ensuring the stability of the equipment during high-speed wire feeding and long-term operation; at the same time, the universal wheel design on the lower surface of the base allows the equipment to be easily moved within the work area to meet the usage needs of different workstations, enhancing the practicality and versatility of the equipment.

[0017] 3. The first and second rotating disks are mounted on the fixed frame via fixed components (bearing block, connecting block, fixing block, first rotating bearing, etc.). This structural design allows for quick disassembly and reassembly of the wire feeder assembly and the snap-fit ​​assembly. When the wire harness coil is used up, the operator can quickly remove the used wire feeder assembly and replace it with a new wire harness coil without the need for complicated tools, significantly reducing the time required to replace the wire harness coil. Attached Figure Description

[0018] Figure 1A schematic diagram of the overall structure of a wire harness bundling device;

[0019] Figure 2 A schematic diagram of a half-section structure of a wire harness bundling device;

[0020] Figure 3 This is a front view structural diagram of a wire harness bundling device;

[0021] Figure 4 This utility model Figure 3 Schematic diagram of the cross-sectional structure at point BB;

[0022] In the diagram: 1. Caster wheel; 2. Base support; 3. Fixing frame; 4. Bearing block; 5. Connecting block; 6. Fixing block; 7. First rotating disk; 8. Rotating handle; 9. First rotating bearing; 10. First square snap-fit ​​block; 11. Mating component; 12. Second rotating disk; 13. Rotating rod; 14. Second rotating bearing; 15. Second square snap-fit ​​block; 16. First irregular plate; 17. Connecting plate; 18. Second irregular plate; 19. Pin; 301. First snap-fit ​​assembly; 302. Second snap-fit ​​assembly; 401. First feed roller assembly; 402. Second feed roller assembly. Detailed Implementation

[0023] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0024] Please see Figures 1-4This utility model provides an embodiment of a wire harness bundling device, including a base 2, a second rotating disk 12, and a first snap-fit ​​assembly 301 placed thereon. The first snap-fit ​​assembly 301 includes a rotating rod 13, a second rotating bearing 14, and a second square snap-fit ​​block 15. The rotating rod 13 is fixedly connected to the surface of the second rotating disk 12, and the second rotating bearing 14 is rotatably connected to the surface of the rotating rod 13. The second square snap-fit ​​block 15 is provided on the surface of the second rotating bearing 14. The second rotating disk 12 is connected to a first wire feeding wheel assembly 401 for feeding wires via the first snap-fit ​​assembly 301. The rotating rod 13 is fixedly connected to the surface of the second rotating disk 12, which can be achieved by welding or interference fit to ensure a stable connection between the rotating rod 13 and the second rotating disk 12. The second rotating bearing 14 is installed on the surface of the rotating rod 13, allowing the second rotating bearing 14 to rotate flexibly on the rotating rod 13. The second square snap-fit ​​block 15 is fixedly installed on the surface of the second rotating bearing 14.

[0025] In this embodiment, the first wire feeding wheel assembly 401 includes a first irregular plate 16, a connecting plate 17, and a second irregular plate 18. A second square snap-fit ​​block 15 is provided on the surface of the second rotating disk 12. One end of the second square snap-fit ​​block 15 is fixedly connected to the connecting plate 17, and one end of the connecting plate 17 is fixedly connected to the second irregular plate 18. The first irregular plate 16 and the connecting plate 17 are provided with mounting grooves that cooperate with the second square snap-fit ​​block 15. A second snap-fit ​​component 302 is provided at the end of the first wire feeding wheel assembly 401 away from the second rotating disk 12. The first wire feeding wheel assembly 401 is connected to the second wire feeding wheel assembly 402 through the second snap-fit ​​component 302. A fixing frame 3 is fixedly connected to the upper surface of the base 2. A fixing component is provided on the fixing frame 3. The fixing frame 3 is mounted with the first rotating disk 7 and the second rotating disk 12 through the fixing component. A rotating handle 8 is provided on the surface of the first rotating disk 7 and the second rotating disk 12. The first wire feeding wheel assembly 401 includes the first irregular plate 16, the connecting plate 17, and the second irregular plate 18. A mounting groove for the second square snap-fit ​​block 15 is machined in the first irregular plate 16 and the connecting plate 17. The size of the mounting groove is adapted to the second square snap-fit ​​block 15. One end of the second square snap-fit ​​block 15 is inserted into the mounting groove of the first irregular plate 16 and the connecting plate 17, so that the second rotating disk 12 and the first wire feeding wheel assembly 401 are connected through the first snap-fit ​​assembly 301. At the end of the first wire feeding wheel assembly 401 away from the second rotating disk 12, the second snap-fit ​​assembly 302 is installed, and the corresponding connection structure on the second wire feeding wheel assembly 402 is connected to the second snap-fit ​​assembly 302.

[0026] In this embodiment, the fixing component includes a bearing block 4, a connecting block 5, and a fixing block 6. A pair of bearing blocks 4 are fixedly connected to the upper surface of the fixing frame 3, and a fixing block 6 is provided between the two bearing blocks 4. A connecting block 5 is fixedly connected to the surface of the fixing block 6. The fixing component also includes a first rotary bearing 9 and a pin 19. The first rotary bearing 9 is rotatably connected inside the fixing block 6. The first rotating disk 7 is mounted on the first rotary bearing 9 via a separately provided rotating rod 13. A set of universal wheels 1 are fixedly connected to the four corners of the lower surface of the base 2. A first square snap-fit ​​block 10 is fixedly connected to the surface of the first rotating disk 7. A mating part 11 is snapped onto the surface of the first square snap-fit ​​block 10. The mating part 11 is fixedly connected to the second wire feeding wheel assembly 402. The fixing frame 3 is fixedly installed on the upper surface of the base 2 by welding or high-strength bolt connection to ensure that the fixing frame 3 and the base 2 are firmly connected, providing reliable support for the subsequent installation of components. A pair of bearing blocks 4 are fixedly connected to the upper surface of the fixing frame 3 by welding to ensure that the bearing blocks 4 and the fixing frame 3 are firmly connected. A fixing block 6 is installed between the two support blocks 4, positioned appropriately above the support blocks 4. A first rotary bearing 9 is installed inside the fixing block 6, ensuring that the first rotary bearing 9 can rotate freely within the fixing block 6. A first rotating disk 7 is mounted on the first rotary bearing 9 via a separate rotating rod 13, allowing the first rotating disk 7 to rotate around the rotating rod 13 within the first rotary bearing 9. Similarly, a second rotating disk 12 is mounted on another set of corresponding support blocks 4, fixing blocks 6, and first rotary bearings 9 in the same manner. Rotary handles 8 are installed on the surfaces of the first rotating disk 7 and the second rotating disk 12 to facilitate operator control of the rotating disk rotation. A set of casters 1 are bolted to the four corners of the lower surface of the base 2, enabling the equipment to move flexibly. The support blocks 4 and connecting blocks 5 are connected to each other via pins 19, ensuring that they do not shift.

[0027] When performing wire harness bundling operations, operators can rotate the handles 8 on the first and second rotating disks 7 and 12 to drive the wire feeding wheel assembly to rotate, achieving precise wire feeding. When pulling individual wire harnesses, since each wire feeding wheel assembly can rotate independently, when bundling multiple wire harnesses simultaneously, the feeding speed and angle of each wire feeding wheel can be independently adjusted according to the specifications of different wire harnesses and bundling requirements, avoiding mutual interference between wire harnesses and improving bundling efficiency and quality. When it is necessary to move the equipment to different workstations, pushing the equipment allows the casters 1 on the lower surface of the base 2 to easily move the equipment within the work area, meeting the usage needs of different work scenarios and enhancing the practicality and versatility of the equipment.

[0028] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wire harness bundling device, comprising a base (2), a second rotating disk (12), and a first snap-fit ​​assembly (301) disposed thereon, characterized in that, The first snap-fit ​​assembly (301) includes a rotating rod (13), a second rotating bearing (14), and a second square snap-fit ​​block (15). The rotating rod (13) is fixedly connected to the surface of the second rotating disk (12). The second rotating bearing (14) is rotatably connected to the surface of the rotating rod (13). The second square snap-fit ​​block (15) is provided on the surface of the second rotating bearing (14). The second rotating disk (12) is connected to a first wire feeding wheel assembly (401) for feeding wire through the first snap-fit ​​assembly (301).

2. The wire harness bundling device according to claim 1, characterized in that, The first wire feeding wheel assembly (401) includes a first irregular plate (16), a connecting plate (17), and a second irregular plate (18). A second square snap-fit ​​block (15) is provided on the surface of the second rotating disk (12). The connecting plate (17) is fixedly connected to one end of the second square snap-fit ​​block (15), and the second irregular plate (18) is fixedly connected to one end of the connecting plate (17). The first irregular plate (16) and the connecting plate (17) are provided with mounting grooves that cooperate with the second square snap-fit ​​block (15).

3. The wire harness bundling device according to claim 2, characterized in that, The first wire feeding wheel assembly (401) is provided with a second snap-fit ​​assembly (302) at the end away from the second rotating disk (12), and the first wire feeding wheel assembly (401) is connected to the second wire feeding wheel assembly (402) through the second snap-fit ​​assembly (302).

4. The wire harness bundling device according to claim 3, characterized in that, The base (2) is fixedly connected to a fixing frame (3), and a fixing component is provided on the fixing frame (3). The fixing frame (3) is equipped with a first rotating disk (7) and a second rotating disk (12) through the fixing component. The surfaces of the first rotating disk (7) and the second rotating disk (12) are provided with rotating handles (8).

5. A wire harness bundling device according to claim 4, characterized in that, The fixing component includes a bearing block (4), a connecting block (5) and a fixing block (6). A pair of bearing blocks (4) are fixedly connected to the upper surface of the fixing frame (3), and a fixing block (6) is provided between the two bearing blocks (4). A connecting block (5) is fixedly connected to the surface of the fixing block (6).

6. The wire harness bundling device according to claim 5, characterized in that, The fixing assembly also includes a first rotary bearing (9) and a pin (19). The first rotary bearing (9) is rotatably connected inside the fixing block (6). The first rotating disk (7) is set on the first rotary bearing (9) by a separately provided rotating rod (13).

7. A wire harness bundling device according to claim 6, characterized in that, A set of casters (1) are fixedly connected to the four corners of the lower surface of the base (2).

8. A wire harness bundling device according to claim 7, characterized in that, The first rotating disk (7) has a first square snap-fit ​​block (10) fixedly connected to its surface. The first square snap-fit ​​block (10) has a mating part (11) snap-fitted to its surface. The mating part (11) is fixedly connected to the second wire feeding wheel assembly (402).

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