A superlattice material glass bottom encapsulation device
By combining drive components and encapsulation materials in a structural manner, and utilizing a worm gear transmission system and an electric telescopic rod, the problem of asynchronous rotation speeds between the glass cup and the superlattice material was solved, achieving synchronous rotation and efficient encapsulation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN RUIFENG GLASS MFG CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-26
AI Technical Summary
In existing superlattice material glass cup bottom encapsulation equipment, the rotation speeds of the glass cup and the superlattice material are not synchronized, which affects the encapsulation effect.
The structure employs a combination of drive components and encapsulation materials, using a worm gear transmission system and an electric telescopic rod to ensure synchronous rotation of the glass and the superlattice material, and completes the encapsulation through a heating and curing device.
It enables synchronous rotation of the glass cup and the superlattice material, adapting to glass cups of different sizes and improving packaging efficiency and effectiveness.
Smart Images

Figure CN224280101U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass cup bottom packaging technology, specifically to a superlattice material glass cup bottom packaging device. Background Technology
[0002] The superlattice material glass bottom encapsulation equipment is mainly used to encapsulate and bond superlattice materials to the bottom of glass cups. It uses mechanical clamps or vacuum adsorption devices to accurately position and attach the superlattice material to the bottom of the glass cup. Based on the characteristics of the encapsulating adhesive, a suitable curing method is selected to firmly bond the superlattice material to the bottom of the glass cup.
[0003] Existing superlattice material glass bottom sealing equipment, when optimized, mostly focuses on using a mounting frame, fixing ring, connecting hole, inner ring, and side ring to confine the flame and protect processing personnel. For example, Chinese utility model patent application number CN202323211566.2 discloses "A Sealing Device for Glass Production," which includes a base plate, clamping rod, and telescopic rod. A mounting frame is fixedly connected to the base plate, and a torch is fixedly connected to the mounting frame. Heating holes are provided on the mounting frame, and a fixing ring is provided above the mounting frame for fixing... An inner ring is rotatably connected to the inner wall of the ring, and two side rings are slidably connected to the inner wall of the inner ring. A leveling block is rotatably connected between the two side rings. Both the fixed ring and the inner ring have connecting holes corresponding to the heating holes. The clamping rod and the telescopic rod correspond to the center of the side rings. The mounting bracket, fixed ring, connecting holes, inner ring and side rings form a component that can restrain the flame and prevent the workers from being burned by the unextinguished flame when removing the glass bottle. This ensures that most of the flame softening the glass bottle can act on the outside of the sealing area, ensuring processing efficiency and protecting the workers.
[0004] Although the aforementioned superlattice material glass bottom encapsulation equipment has certain advantages in terms of confining flames and protecting processing personnel through its components of mounting frame, fixing ring, connecting hole, inner ring, and side ring, it still has some drawbacks: the glass cup mating structure and the encapsulation material mating structure are equipped with independent drive motors, and the different motor start times will result in different rotation speeds of the glass cup and the superlattice material, making it difficult to perform the encapsulation operation well and affecting the effect of encapsulating the superlattice material to the bottom of the glass cup. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To solve the above-mentioned technical problems, this utility model provides a superlattice material glass bottom packaging device.
[0007] (II) Technical Solution
[0008] Based on this, the present invention provides the following technical solution: a superlattice material glass cup bottom encapsulation device, comprising a working frame, a driving component, a glass cup mating structure, an encapsulation material mating structure, a heating and curing device, an electric telescopic rod, and a large bearing seat. The driving component is located on the upper end face of the working frame. The glass cup mating structure and the encapsulation material mating structure are arranged adjacent to each other. The end of the driving component is connected to the large bearing seat. The large bearing seat is fixedly installed on the right side of the upper end face of the working frame. The heating and curing device is located between the glass cup mating structure and the encapsulation material mating structure. The front end of the electric telescopic rod is connected to and movably engaged with the encapsulation material mating structure.
[0009] Preferably, the drive assembly includes a drive motor, a rotating shaft, a first worm gear, a second worm gear, a limiting strip, and a small bearing seat. The rotating shaft is connected to the output end of the drive motor, passes through the interior of the first worm gear and is fixedly connected to the inner wall of the first worm gear, passes through the interior of the second worm gear and is interference-fitted, the limiting strip and the second worm gear are an integral structure, one side of the second worm gear is connected to the small bearing seat, the rotating shaft passes through the interior of the small bearing seat, the drive motor is located on the upper end face of the work frame, and the rotating shaft passes through the interior of the glass cup fitting structure and the packaging material fitting structure respectively.
[0010] Preferably, the glass cup fitting structure includes an outer plate frame, a glass cup, a first clamp, a first rear plate, a first worm gear, a connecting column, a first bevel gear, a first meshing bevel gear, and a third bearing seat. The first clamp passes through the end face of the outer plate frame and clamps the outer periphery of the glass cup. The rear end of the first clamp is fixedly connected to the first rear plate. The first rear plate is fixedly connected to the end of the first meshing bevel gear. The first meshing bevel gear meshes with the first bevel gear. The first bevel gear is connected to the first worm gear through the connecting column. The centers of the first bevel gear and the first worm gear are on the same horizontal line. The rear end of the connecting column is connected to the third bearing seat.
[0011] Preferably, the encapsulation material mating structure includes a box plate, a second worm gear, a second bevel gear, a second meshing bevel gear, a connecting post, a superlattice material, a second clamp, a rotating plate, and a connecting wheel. The second worm gear is movable inside the box plate. The second bevel gear is connected to the second worm gear through the connecting post. The second bevel gear meshes with the second meshing bevel gear. The end of the second meshing bevel gear is fixedly connected to the rotating plate. The second clamp is embedded in the front end face of the rotating plate. The second clamp holds the outer periphery of the superlattice material. The rotating plate is movable on the front end face of the box plate through the connecting wheel.
[0012] Preferably, the first worm gear meshes above the first worm, and the inner bottom of the outer plate frame is penetrated by a rotating shaft. The rotation of the first clamp is driven by the rotating shaft to rotate the first worm.
[0013] Preferably, the bottom of the outer panel frame is fixedly connected to the upper end face of the work frame.
[0014] Preferably, the second worm gear meshes above the second worm, and the inner bottom of the box plate is penetrated by a rotating shaft. The rotation of the second clamp is driven by the rotating shaft to rotate the second worm gear.
[0015] Preferably, the box plate is movable on the upper end face of the work frame, and one outer periphery of the box plate is connected to and movably fitted with an electric telescopic rod. The box plate can be laterally displaced by the push and pull of the electric telescopic rod.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a superlattice material glass bottom packaging device, which has the following beneficial effects:
[0018] 1. The superlattice material glass cup bottom packaging device, by setting a glass cup mating structure, when the first worm rotates, drives the meshing first worm wheel to rotate, the first bevel gear rotates accordingly, and then drives the first meshing bevel gear to rotate, so that the driving force generated by the drive motor is transmitted to the first meshing bevel gear, so that the first meshing bevel gear drives the first clamp to rotate through the first rear plate, so that the glass cup is clamped and rotates at the same speed as the drive motor.
[0019] 2. This superlattice material glass bottom encapsulation device, through the setting of an encapsulation material matching structure, allows the superlattice material to be clamped and rotated at the same speed as the glass. Since the small bearing seat is fixedly connected to the inner wall of the box plate, the second worm gear is rotated and limited between the small bearing seat through the limiting strip. The flexible connection between the second worm gear and the rotating shaft allows the box plate to be moved by activating the electric telescopic rod, thereby adjusting the position of the superlattice material according to the length specification of the glass, so that the encapsulation material matching structure can adapt to more specifications of glass. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a side view of the drive assembly of this utility model.
[0022] Figure 3 This is a side view of the glass cup fitting structure of this utility model;
[0023] Figure 4 This is a top view of the first clamp of this utility model.
[0024] Figure 5This is a schematic diagram of the packaging material assembly structure of this utility model.
[0025] In the diagram: 1. Work frame; 2. Drive assembly; 3. Glass cup mating structure; 4. Encapsulation material mating structure; 5. Heating and curing device; 6. Electric telescopic rod; 7. Large bearing seat; 21. Drive motor; 22. Rotating shaft; 23. First worm gear; 24. Second worm gear; 25. Limiting strip; 26. Small bearing seat; 31. Outer plate frame; 32. Glass cup; 33. First clamping bracket; 34. First rear plate; 35. First worm gear; 36. Connecting column; 37. First bevel gear; 38. First meshing bevel gear; 39. Third bearing seat; 41. Box plate; 42. Second worm gear; 43. Second bevel gear; 44. Second meshing bevel gear; 45. Connecting column; 46. Superlattice material; 47. Second clamping bracket; 48. Rotating plate; 49. Connecting wheel. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-2 A superlattice material glass bottom encapsulation device includes a work frame 1, a drive assembly 2, a glass cup mating structure 3, an encapsulation material mating structure 4, a heating and curing device 5, an electric telescopic rod 6, and a large bearing seat 7. The drive assembly 2 is located on the upper end face of the work frame 1. The glass cup mating structure 3 and the encapsulation material mating structure 4 are arranged adjacent to each other. The end of the drive assembly 2 is connected to the large bearing seat 7, which is fixedly installed on the right side of the upper end face of the work frame 1. The heating and curing device 5 is located between the glass cup mating structure 3 and the encapsulation material mating structure 4. The front end of the electric telescopic rod 6 is connected to and movably engaged with the encapsulation material mating structure 4. The device includes a drive motor 21, a rotating shaft 22, a first worm gear 23, a second worm gear 24, a limiting strip 25, and a small bearing seat 26. The rotating shaft 22 is connected to the output end of the drive motor 21. The rotating shaft 22 passes through the interior of the first worm gear 23 and is fixedly connected to the inner wall of the first worm gear 23. The rotating shaft 22 passes through the interior of the second worm gear 24 and is interference-fitted. The limiting strip 25 and the second worm gear 24 are an integrated structure. One side of the second worm gear 24 is connected to the small bearing seat 26. The rotating shaft 22 passes through the interior of the small bearing seat 26. The drive motor 21 is located on the upper end face of the work frame 1. The rotating shaft 22 passes through the interior of the glass cup fitting structure 3 and the packaging material fitting structure 4 respectively.
[0028] Please see Figure 3-4A superlattice material glass bottom packaging device, the glass cup mating structure 3 includes an outer plate frame 31, a glass cup 32, a first clamp 33, a first rear plate 34, a first worm gear 35, a connecting column 36, a first bevel gear 37, a first meshing bevel gear 38, and a third bearing seat 39. The first clamp 33 passes through the end face of the outer plate frame 31 and clamps the outer periphery of the glass cup 32. The rear end of the first clamp 33 is fixedly connected to the first rear plate 34, and the first rear plate 34 is fixedly connected to the end of the first meshing bevel gear 38. The bevel gear 38 meshes with the first bevel gear 37. The first bevel gear 37 is connected to the first worm gear 35 through the connecting column 36. The centers of the first bevel gear 37 and the first worm gear 35 are on the same horizontal line. The rear end of the connecting column 36 is connected to the third bearing seat 39. The first worm gear 35 meshes with the first worm 23 above it. The bottom inner side of the outer plate frame 31 is penetrated by the rotating shaft 22. The rotation of the first clamp 33 is driven by the rotating shaft 22 to rotate the first worm 23. The bottom of the outer plate frame 31 is fixedly connected to the upper end face of the work frame 1.
[0029] Please see Figure 5 A superlattice material glass bottom encapsulation device, comprising an encapsulation material mating structure 4 including a box plate 41, a second worm gear 42, a second bevel gear 43, a second meshing bevel gear 44, a connecting post 45, a superlattice material 46, a second clamp 47, a rotating plate 48, and a connecting wheel 49. The second worm gear 42 is movable inside the box plate 41. The second bevel gear 43 is connected to the second worm gear 42 via the connecting post 45. The second bevel gear 43 meshes with the second meshing bevel gear 44. The end of the second meshing bevel gear 44 is fixedly connected to the rotating plate 48. The second clamp 47 is embedded and fixedly connected. At the front end of the rotating plate 48, the second clamp 47 is clamped on the outer periphery of the superlattice material 46. The rotating plate 48 moves on the front end of the box plate 41 through the connecting wheel 49. The second worm gear 42 meshes with the second worm 24 above it. The inner bottom of the box plate 41 is penetrated by the rotating shaft 22. The rotation of the second clamp 47 is driven by the second worm gear 42 to rotate. The box plate 41 moves on the upper end of the work frame 1. One outer periphery of the box plate 41 is connected to and moves with the electric telescopic rod 6. The box plate 41 can move laterally by being pushed and pulled by the electric telescopic rod 6.
[0030] In summary, the glass cup 32, to be sealed at the bottom, is held in front by the glass cup fitting structure 3, while the superlattice material 46 is held in front by the encapsulation material fitting structure 4, with the clamping centers of both on the same horizontal line. The drive motor 21 is activated, causing the rotating shaft 22 to drive the first worm 23 and the second worm 24 to rotate. Through the glass cup fitting structure 3, when the first worm 23 rotates, it drives the meshing first worm wheel 35 to rotate, causing the first bevel gear 37 to rotate, which in turn drives the first meshing bevel gear 38 to rotate. This allows the driving force generated by the drive motor 21 to be transmitted to the first meshing bevel gear 38, facilitating the rotation of the first clamping frame 33 via the first rear plate 34. This causes the glass cup 32 to be clamped and rotate at the same speed as the drive motor 21. Similarly, through the encapsulation material fitting structure 4, the second worm 24 rotates with the rotating shaft 22, driving the meshing second worm wheel 42 to rotate, facilitating the rotation of the first worm wheel 23. The second bevel gear 43 drives the second meshing bevel gear 44 to rotate, thereby causing the second clamp 47 to rotate along with the second meshing bevel gear 44 via the rotating plate 48. This causes the superlattice material 46 to be clamped and rotated at the same speed as the glass cup 32. Since the small bearing seat 26 is fixedly connected to the inner wall of the box plate 41, the second worm gear 24 is rotated and limited between the small bearing seat 26 and the limiting strip 25. The flexible connection between the second worm gear 24 and the rotating shaft 22 allows the box plate 41 to be moved by activating the electric telescopic rod 6. This adjusts the position of the superlattice material 46 according to the length specifications of the glass cup 32, allowing the encapsulation material and structure 4 to adapt to more sizes of glass cups 32. After the superlattice material 46 is attached to the bottom of the glass cup 32, the heating and curing device 5 is turned on. The first clamp 33 and the second clamp 47 rotate synchronously in the same direction. During this process, they are also subjected to the high-temperature curing effect of the heating and curing device 5, thereby completing the encapsulation of the superlattice material at the bottom of the glass cup.
[0031] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
[0032] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A superlattice material glass cup bottom encapsulation apparatus, characterized by: The device includes a work frame (1), a drive assembly (2), a glass cup fitting structure (3), a packaging material fitting structure (4), a heat curing device (5), an electric telescopic rod (6), and a large bearing seat (7). The drive assembly (2) is located on the upper surface of the work frame (1). The glass cup fitting structure (3) and the packaging material fitting structure (4) are arranged adjacent to each other. The end of the drive assembly (2) is connected to the large bearing seat (7). The large bearing seat (7) is fixedly installed on the right side of the upper surface of the work frame (1). The heat curing device (5) is located between the glass cup fitting structure (3) and the packaging material fitting structure (4). The front end of the electric telescopic rod (6) is connected to the packaging material fitting structure (4) and is movable. The drive assembly (2) includes a drive motor (21), a rotating shaft (22), a first worm (23), a second worm (24), a limiting strip (25), and a small bearing seat (26). The rotating shaft (22) is connected to the output end of the drive motor (21). The rotating shaft (22) passes through the interior of the first worm (23) and is fixedly connected to the inner wall of the first worm (23). The rotating shaft (22) passes through the interior of the second worm (24) and is interference-fitted. The limiting strip (25) and the second worm (24) are an integrated structure. One side of the second worm (24) is connected to the small bearing seat (26). The rotating shaft (22) passes through the interior of the small bearing seat (26). The drive motor (21) is located on the upper end face of the work frame (1). The rotating shaft (22) passes through the interior of the glass cup fitting structure (3) and the packaging material fitting structure (4), respectively.
2. The superlattice material glass bottom encapsulation apparatus according to claim 1, wherein: The glass cup fitting structure (3) includes an outer plate frame (31), a glass cup (32), a first clamp (33), a first rear plate (34), a first worm gear (35), a connecting column (36), a first bevel gear (37), a first meshing bevel gear (38), and a third bearing seat (39). The first clamp (33) passes through the end face of the outer plate frame (31) and is clamped on the outer periphery of the glass cup (32). The rear end of the first clamp (33) is fixedly connected to the first rear plate (34). The first rear plate (34) is fixedly connected to the end of the first meshing bevel gear (38). The first meshing bevel gear (38) meshes with the first bevel gear (37). The first bevel gear (37) is connected to the first worm gear (35) through the connecting column (36). The centers of the first bevel gear (37) and the first worm gear (35) are on the same horizontal line. The rear end of the connecting column (36) is connected to the third bearing seat (39).
3. The superlattice material glass cup bottom encapsulation apparatus of claim 1, wherein: The encapsulation material mating structure (4) includes a box plate (41), a second worm gear (42), a second bevel gear (43), a second meshing bevel gear (44), a connecting post (45), a superlattice material (46), a second clamp (47), a rotating plate (48), and a connecting wheel (49). The second worm gear (42) is movable inside the box plate (41). The second bevel gear (43) is connected to the second worm gear (42) through the connecting post (45). The second bevel gear (43) meshes with the second meshing bevel gear (44). The end of the second meshing bevel gear (44) is fixedly connected to the rotating plate (48). The second clamp (47) is embedded in the front end face of the rotating plate (48). The second clamp (47) is clamped on the outer periphery of the superlattice material (46). The rotating plate (48) is movable on the front end face of the box plate (41) through the connecting wheel (49).
4. The superlattice material glass cup bottom encapsulation apparatus of claim 2, wherein: The first worm gear (35) meshes with the first worm (23) above it, and the inner bottom of the outer plate frame (31) is penetrated by the rotating shaft (22).
5. The superlattice material glass bottom encapsulation apparatus of claim 2, wherein: The bottom of the outer plate frame (31) is fixedly connected to the upper end face of the work frame (1).
6. The superlattice material glass cup bottom encapsulation apparatus of claim 3, wherein: The second worm gear (42) meshes with the second worm (24) above it, and the inner bottom of the box plate (41) is penetrated by the rotating shaft (22).
7. The superlattice material glass cup bottom encapsulation apparatus of claim 3, wherein: The box plate (41) is movable on the upper end face of the work frame (1), and one side of the outer periphery of the box plate (41) is connected to and movablely cooperates with the electric telescopic rod (6).