A type of cannon barrel base assembly with aluminum-clad pipeline

Abstract

This application discloses an aluminum profile barrel base assembly for pipeline sheathing, belonging to the field of aluminum bases. The base assembly includes an aluminum profile bracket for supporting the pipeline sheath, a front mounting plate and a rear mounting plate slidably mounted on the aluminum profile bracket at both ends, clamps fixedly mounted on the front and rear mounting plates for securing the pipeline sheath, and a movable component fixedly mounted on the front and rear mounting plates for supporting the sliding of the front and rear mounting plates on the aluminum profile bracket. In this base assembly, two aluminum profile brackets are first assembled and fixed together by the front and rear mounting plates. When fixing the front and rear mounting plates, they are secured to a slider using hexagonal head bolts. The aluminum profile brackets are fitted into the slider through the end face. Rolling elements are provided on the side surface of the slider, and these rolling elements are attached to a groove, using rolling friction instead of the original sliding friction to reduce the internal friction coefficient and increase the service life of the device.

Description

Technical Field

[0001] This application relates to the field of aluminum base technology, specifically a pipeline-encased aluminum barrel base assembly. Background Technology

[0002] Cable bundles are used to bundle and protect cables, air hoses, and oil hoses of industrial robots, preventing them from tangling, guiding their movement, and extending their lifespan. Cable bundles are typically arranged along the robot's body. Due to the robot's constant changes in posture, cable bundles at moving joints are prone to tangling, stretching, and wear. Most existing cable support structures have a uniform design, using a base bracket with a barrel pull-back mechanism to prevent wear. More advanced technologies also incorporate a short-distance sliding structure on the base bracket to prevent breakage or excessive tension caused by insufficient cable bundle length when the robot's arm extension exceeds a certain range.

[0003] However, the sliding connection between the slider and the base results in greater friction, which is not conducive to reducing wear and will cause the service life of the aluminum profile gun barrel base assembly to decrease rapidly.

[0004] Therefore, this application provides a pipeline-encased aluminum barrel base assembly to solve the above problems. Utility Model Content

[0005] This application provides a pipeline-encased aluminum barrel base assembly, which aims to solve the problems mentioned in the background art, such as the rapid consumption of existing aluminum alloy bases.

[0006] To achieve the above objectives, this application provides the following technical solution: a pipeline sheath aluminum profile barrel base assembly, comprising an aluminum profile bracket for supporting the pipeline sheath, a front mounting plate and a rear mounting plate slidably mounted on the aluminum profile bracket at both ends, clamps fixedly mounted on the front mounting plate and the rear mounting plate for fixing the pipeline sheath, and a movable component fixedly mounted on the front mounting plate and the rear mounting plate for supporting the sliding of the front mounting plate and the rear mounting plate on the aluminum profile bracket.

[0007] Two aluminum profile brackets are provided, and the two aluminum profile brackets are arranged in parallel. The aluminum profile brackets are provided with C-shaped grooves.

[0008] The movable component includes hexagonal head bolts inserted into the front and rear mounting plates. These hexagonal head bolts extend into a groove, and a slider adapted to the groove is screwed to one end of each bolt within the groove. The slider is movably connected to the groove, and a rolling element is rotatably mounted on the slider, rolling against the inner wall of the groove. In use, the two aluminum profile brackets are first assembled and fixed using the front and rear mounting plates. Then, the cable bundle is tightened using clamps on the front and rear mounting plates. The hexagonal head bolts are used to fix the front and rear mounting plates to the slider, which is then inserted through the end face of the aluminum profile bracket. Rolling elements are located on the side surface of the slider and adhere to the groove, using rolling friction instead of sliding friction to reduce the internal friction coefficient and increase the service life of the device.

[0009] Preferably, in order to connect the slider, the slider is provided with a screw hole adapted to the hexagon socket head cap screw. The hexagon socket head cap screw is screwed into the screw hole, thereby installing the front mounting plate and the rear mounting plate on the aluminum profile bracket, which is convenient and quick.

[0010] Preferably, in order to support the side of the slider, the rolling element includes a plurality of rollers rotatably mounted on two opposing surfaces of the outer sidewall of the slider. The rollers are in rolling connection with two opposing surfaces of the inner sidewall of the groove to cope with the offset phenomenon generated by the upper pull-back structure of the equipment during the stretching or contraction process.

[0011] Preferably, in order to support the bottom of the slider, the rolling element further includes a spherical groove formed on the slider, in which a universal ball is movably installed, and a ball groove is formed in the slide groove. The ball groove is aligned with the slide groove axis, and the universal ball is rolled in the ball groove to support the bottom of the slider and improve the stability of the slider when it moves.

[0012] Preferably, for ease of expansion, another aluminum profile bracket and clamp are fixedly installed on the rear mounting plate at a position different from the clamp, so as to assemble with the equipment and facilitate expansion.

[0013] Preferably, to prevent the front mounting plate and the rear mounting plate from detaching, the two ends of the sliding groove and the ball groove are provided through both ends of the aluminum profile bracket. The end of the aluminum profile bracket is provided with a slot and a matching end cap. A matching protrusion is fixedly installed on the end cap and inserted into the slot, which prevents the front mounting plate and the rear mounting plate from slipping and improves stability.

[0014] The base assembly first assembles two aluminum profile brackets, which are then fixed together using a front mounting plate and a rear mounting plate. The cable bundle is then tightened using clamps on the front and rear mounting plates. When fixing the front and rear mounting plates, hexagonal head bolts are used to secure them to the slider. The aluminum profile brackets are then fitted into the slider through their end faces. Rolling elements are provided on the side surface of the slider, and these rolling elements are attached to the grooves. Rolling friction replaces the original sliding friction, reducing the internal friction coefficient and increasing the service life of the device.

[0015] The base assembly aligns the protrusions on the end cap with the slots of the aluminum profile bracket and engages, allowing the end cap to fit snugly against the end of the aluminum profile bracket. This restricts the movement of the front and rear mounting plates installed in the middle of the aluminum profile bracket, preventing them from slipping and improving stability. Attached Figure Description

[0016] Figure 1 A schematic diagram of the external structure of a pipeline-encased aluminum barrel base assembly;

[0017] Figure 2 A cross-sectional structural diagram of a pipeline-encased aluminum barrel base assembly;

[0018] Figure 3 A cross-sectional structural diagram of a pipeline-encased aluminum barrel base assembly;

[0019] Figure 4 An enlarged schematic diagram of the movable component of a pipeline-encased aluminum barrel base assembly;

[0020] Figure 5 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 6 for Figure 3 Enlarged diagram of point B in the middle.

[0022] In the picture:

[0023] 1. Pipeline package; 2. Aluminum profile bracket; 21. Slide groove; 22. Ball groove; 23. Slot; 24. End cap; 25. Slot protrusion; 3. Front mounting plate; 4. Rear mounting plate; 5. Clamp; 6. Moving assembly; 61. Socket head bolt; 62. Slider; 63. Rolling element; 64. Screw hole; 65. Roller; 66. Ball groove; 67. Universal ball. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] Example 1

[0026] This embodiment provides a pipeline-encased aluminum barrel base assembly, such as... Figure 1-6 As shown, the base assembly includes an aluminum profile bracket 2 for supporting the pipeline bundle 1, a front mounting plate 3 and a rear mounting plate 4 slidably mounted on the aluminum profile bracket 2 at both ends, clamps 5 fixedly mounted on the front mounting plate 3 and the rear mounting plate 4 for fixing the pipeline bundle 1, and a movable component 6 fixedly mounted on the front mounting plate 3 and the rear mounting plate 4 for supporting the front mounting plate 3 and the rear mounting plate 4 to slide on the aluminum profile bracket 2.

[0027] There are two aluminum profile brackets 2, which are arranged in parallel. The aluminum profile brackets 2 are provided with C-shaped grooves 21.

[0028] The movable component 6 includes a hexagon socket head cap screw 61 inserted into the front mounting plate 3 and the rear mounting plate 4. The hexagon socket head cap screw 61 extends into the slide groove 21. A slider 62 adapted to the slide groove 21 is screwed to one end of the hexagon socket head cap screw 61 inside the slide groove 21. The slider 62 is movably connected to the slide groove 21. A rolling element 63 is rotatably mounted on the slider 62. The rolling element 63 is in rolling connection with the inner wall of the slide groove 21.

[0029] In use, first assemble the two aluminum profile brackets 2, and fix them together with the front mounting plate 3 and the rear mounting plate 4. Then, tighten the pipeline package 1 with the clamps 5 on the front mounting plate 3 and the rear mounting plate 4. When fixing the front mounting plate 3 and the rear mounting plate 4, fix them to the slider 62 with the hexagon socket head cap screws 61. The aluminum profile brackets 2 are assembled into the slider 62 through the end face. Rolling elements 63 are provided on the side surface of the slider 62. The rolling elements 63 are attached to the slide groove 21. Rolling friction is used to replace the original sliding friction, reducing the internal friction coefficient and increasing the service life of the device.

[0030] Specifically, the slider 62 has a screw hole 64 that is compatible with the internal hexagonal head bolt 61, and the internal hexagonal head bolt 61 is screwed into the screw hole 64.

[0031] In use, the slider 62 is inserted into the groove 21 from the end of the aluminum profile bracket 2, and then the internal hexagonal head bolt 61 is inserted longitudinally from the front mounting plate 3 and the rear mounting plate 4 into the groove 21 and screwed into the screw hole 64 on the slider 62, thereby installing the front mounting plate 3 and the rear mounting plate 4 on the aluminum profile bracket 2, which is convenient and quick.

[0032] More specifically, the rolling element 63 includes a plurality of rollers 65 rotatably mounted on two opposing surfaces of the outer sidewall of the slider 62, and the rollers 65 are in rolling connection with two opposing surfaces of the inner sidewall of the groove 21.

[0033] In use, the slider 62 rolls in the groove 21 via the rollers 65 on its surface, thereby supporting both sides of the slider 62. Furthermore, the rollers 65 are made of rubber, which can provide a small amount of offset compensation to cope with the offset phenomenon caused by the upper pull-back structure of the equipment during the stretching or shrinking process.

[0034] Furthermore, the rolling element 63 also includes a spherical groove 66 formed on the slider 62, in which a universal ball 67 is movably installed. A ball groove 22 is formed in the slide groove 21, and the ball groove 22 is axially aligned with the slide groove 21. The universal ball 67 is rotatably installed in the ball groove 22.

[0035] In use, the universal ball 67 is installed in the ball groove 66. When the slider 62 rolls in the slide groove 21 via the roller 65, the universal ball 67 rolls in the ball groove 22, supporting the bottom of the slider 62 and improving the stability of the slider 62 when it moves.

[0036] Furthermore, another aluminum profile bracket 2 and a clamp 5 are fixedly installed on the rear mounting plate 4 at a position different from that of the clamp 5.

[0037] In use, an aluminum profile bracket 2 and a clamp 5 are installed on the surface of the rear mounting plate 4 to support the pipeline package 1 for connection, so as to facilitate assembly with the equipment and expansion.

[0038] Example 2

[0039] Unlike Embodiment 1, the front mounting plate 3 and the rear mounting plate 4 may slip off from the end of the aluminum profile bracket 2 when they move. To address this, the sliding groove 21 and the ball groove 22 are provided through both ends of the aluminum profile bracket 2. The end of the aluminum profile bracket 2 is provided with a slot 23 and a matching end cap 24. A matching protrusion 25 is fixedly installed on the end cap 24 and inserted into the slot 23.

[0040] In use, the protrusion 25 on the end cap 24 is aligned with the slot 23 of the aluminum profile bracket 2 and inserted, so that the end cap 24 fits against the end of the aluminum profile bracket 2, which restricts the movement of the front mounting plate 3 and the rear mounting plate 4 installed in the middle of the aluminum profile bracket 2, prevents the front mounting plate 3 and the rear mounting plate 4 from slipping off, and improves stability.

[0041] It is understandable that the reason why the two ends of the slide groove 21 and the ball groove 22 are set to be through is to allow the slider 62 to be inserted into the slide groove 21 from the end of the aluminum profile bracket 2, so as to facilitate installation.

[0042] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and concept of this application, should be included within the scope of protection of this application.

Claims

1. A pipeline sheath aluminum profile barrel base assembly, comprising an aluminum profile bracket (2) for supporting a pipeline sheath (1), a front mounting plate (3) and a rear mounting plate (4) slidably mounted on the aluminum profile bracket (2) at both ends, clamps (5) fixedly mounted on the front mounting plate (3) and the rear mounting plate (4) for fixing the pipeline sheath (1), and a movable component (6) fixedly mounted on the front mounting plate (3) and the rear mounting plate (4) for supporting the front mounting plate (3) and the rear mounting plate (4) to slide on the aluminum profile bracket (2), characterized in that: Two aluminum profile brackets (2) are provided, and the two aluminum profile brackets (2) are arranged in parallel. The aluminum profile brackets (2) are provided with C-shaped grooves (21). The movable component (6) includes an internal hexagon head bolt (61) inserted into the front mounting plate (3) and the rear mounting plate (4). The internal hexagon head bolt (61) extends into the slide groove (21). A slider (62) adapted to the slide groove (21) is screwed onto one end of the internal hexagon head bolt (61) in the slide groove (21). The slider (62) is movably connected to the slide groove (21). A rolling element (63) is rotatably mounted on the slider (62). The rolling element (63) is rotatably connected to the inner wall of the slide groove (21).

2. The pipeline-encased aluminum barrel base assembly according to claim 1, characterized in that: The slider (62) has a screw hole (64) that is compatible with the internal hexagonal head bolt (61), and the internal hexagonal head bolt (61) is screwed into the screw hole (64).

3. The pipeline-encased aluminum barrel base assembly according to claim 1, characterized in that: The rolling element (63) includes a plurality of rollers (65) rotatably mounted on two opposing surfaces of the outer sidewall of the slider (62), and the rollers (65) are in rolling connection with two opposing surfaces of the inner sidewall of the groove (21).

4. The pipeline-encased aluminum barrel base assembly according to claim 3, characterized in that: The rolling element (63) further includes a spherical groove (66) formed on the slider (62), in which a universal ball (67) is movably installed. A ball groove (22) is formed in the slide groove (21), and the ball groove (22) is axially aligned with the slide groove (21). The universal ball (67) is rotatably installed in the ball groove (22).

5. The pipeline-encased aluminum barrel base assembly according to claim 1, characterized in that: Another aluminum profile bracket (2) and a clamp (5) are fixedly installed on the rear mounting plate (4) at a position different from that of the clamp (5).

6. The pipeline-clad aluminum barrel base assembly according to claim 1, characterized in that: The sliding groove (21) and the ball groove (22) are provided through both ends of the aluminum profile bracket (2). The aluminum profile bracket (2) has a slot (23) at its end and a matching end cap (24) at its end. A matching protrusion (25) is fixedly installed on the end cap (24) and is inserted into the slot (23).

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