A rapid dehydration device for epoxy resin production

Abstract

This utility model discloses a rapid dehydration device for epoxy resin production, belonging to the field of rapid epoxy resin dehydration technology. Key technical features include a mounting frame and an assembly tank. The assembly tank is fixedly connected to the top of both sides of the mounting frame. A dehydration mechanism is fixedly connected to the top of the mounting frame, and an auxiliary mechanism is fixedly connected to the surface of the dehydration mechanism. The dehydration mechanism includes a motor, a fixed shaft, mounting wheels, a conveyor belt, a limiting seat, a transmission rod, a main gear, a secondary gear, and a dehydration vessel. The motor is fixedly connected to the top of the mounting frame, and the fixed shaft is fixedly connected to the output end of the motor. By setting up the dehydration mechanism, the motor drives the fixed shaft to rotate. The fixed shaft drives the transmission rod to rotate via the mounting wheels and the conveyor belt. The transmission rod drives the dehydration vessel to rotate via the main gear and the secondary gear. Simultaneously, the stirring blades on the fixed shaft stir the epoxy resin, and the axial fan accelerates airflow, improving dehydration efficiency.

Description

Technical Field

[0001] This utility model relates to the field of rapid dehydration technology for epoxy resin, and in particular to a rapid dehydration device for epoxy resin production. Background Technology

[0002] The rapid dehydration equipment for epoxy resin production is a specialized device designed to meet the moisture removal requirements during the epoxy resin production process. Its core function is to accelerate the removal of moisture from materials through specific technical means to meet the quality requirements of epoxy resin products and ensure product quality and production efficiency.

[0003] Epoxy resin is a high molecular polymer, which refers to a class of polymers containing two or more epoxy groups in their molecules. Epoxy resin has excellent physical, mechanical and electrical insulation properties, adhesion to various materials, and flexibility in its application process, which are not found in other thermosetting plastics. Therefore, it can be made into coatings, composite materials, castings, adhesives, molding materials and injection molding materials, and is widely used in various sectors of the national economy.

[0004] The existing patent (publication number: CN222877619U) includes a storage tank and a conveyor belt. A frame is fixedly installed below the storage tank, and two rollers are rotatably installed inside the frame via two drive shafts. The conveyor belt is fitted onto the two rollers. This device can not only fill epoxy resin into the packaging tank, but also limit the lower end of the packaging tank throughout the process through a lower stop bar that can automatically pop out and retract, preventing it from moving and failing to align with the discharge pipe. In addition, it can work with the upper stop bar to limit the upper and lower ends of the packaging tank, preventing the packaging tank from shaking due to the falling epoxy resin.

[0005] To address the aforementioned issues, existing patents have provided solutions. However, existing rapid dehydration equipment for epoxy resin production typically involves placing the epoxy resin in a dehydration tank and dehydrating it through stirring. While this method can dehydrate epoxy resin, it is inefficient and cannot achieve other effects during dehydration, making it impractical.

[0006] Therefore, a rapid dehydration device for epoxy resin production is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a rapid dehydration device for epoxy resin production, which can solve the problems of existing rapid dehydration devices for epoxy resin production, which usually place epoxy resin in a dehydration kettle and dehydrate it by stirring. Although this method can dehydrate epoxy resin, it has low efficiency and cannot achieve other effects during dehydration, thus lacking practicality.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a rapid dehydration device for epoxy resin production, comprising a mounting frame and an assembly barrel, wherein the assembly barrel is fixedly connected to the top of both sides of the mounting frame, a dehydration mechanism is fixedly connected to the top of the mounting frame, and an auxiliary mechanism is fixedly connected to the surface of the dehydration mechanism.

[0009] The dehydration mechanism includes a motor, a fixed shaft, mounting wheels, a conveyor belt, a limiting seat, a transmission rod, a main gear, a secondary gear, and a dehydration vessel. The motor is fixedly connected to the top of the mounting frame, the fixed shaft is fixedly connected to the output end of the motor, the limiting seat is fixedly connected to the top of the mounting frame, the transmission rod is movably connected to the inner wall of the limiting seat, the mounting wheels are fixedly connected to the surfaces of the transmission rod and the fixed shaft, the conveyor belt is movably connected to the inner wall of the mounting wheels, the main gear is fixedly connected to the surface of the transmission rod, the secondary gear is fixedly connected to the surface of the dehydration vessel, and the dehydration vessel is movably connected to the inner wall of the assembly tank.

[0010] Preferably, the auxiliary mechanism includes a temperature monitor and a heating tube, the heating tube being fixedly connected to the inner wall of the dehydration vessel, and the temperature monitor being fixedly connected to the surface of the dehydration vessel.

[0011] Preferably, an axial fan is fixedly connected to the surface of the fixed shaft, and a stirring blade is fixedly connected to one end of the fixed shaft.

[0012] Preferably, a feed hopper is fixedly connected to the top of the assembly barrel, and a discharge port is fixedly connected to the left side of the assembly barrel.

[0013] Preferably, an alarm is fixedly connected to the surface of the dehydration vessel, and a PLC controller is fixedly connected to the front side of the mounting bracket.

[0014] Preferably, an infrared moisture meter is fixedly connected to the surface of the dehydration vessel, and the main gear and the auxiliary gear are meshed together.

[0015] Preferably, a slide is fixedly connected to the top of the mounting bracket, and a mounting ring is fixedly connected to the surface of the dehydration vessel.

[0016] Preferably, the mounting ring is movably connected to the inner wall of the slide, the top of the mounting bracket is fixedly connected to a limit bracket, and the motor is fixedly connected to the inner wall of the limit bracket.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application sets up a dehydration mechanism, in which a motor drives a fixed shaft to rotate, the fixed shaft drives a transmission rod to rotate through mounting wheels and a transmission belt, the transmission rod drives the dehydration kettle to rotate through a main gear and a secondary gear, and at the same time, the stirring blades on the fixed shaft stir the epoxy resin, and the axial fan accelerates the air flow to improve the dehydration efficiency;

[0019] 2. This application uses a heating tube in the auxiliary mechanism to heat the epoxy resin in the dehydration kettle. The temperature monitor monitors the temperature in real time to ensure the dehydration effect, while the infrared moisture meter monitors the moisture content of the epoxy resin in real time. When the set value is reached, the alarm sounds, and the PLC controller controls the equipment to stop working, realizing automated control and improving the practicality of the equipment. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the rapid dehydration equipment for epoxy resin production according to this utility model;

[0021] Figure 2 This is a partial structural diagram of the surface of the dehydration vessel of this utility model;

[0022] Figure 3 This is a partial structural diagram of the right side of the dehydration vessel of this utility model;

[0023] Figure 4 This is a partial structural diagram of the internal structure of the dehydration vessel of this utility model;

[0024] Figure 5 This utility model Figure 4 A magnified structural diagram of point A.

[0025] In the diagram, 1. Dehydration mechanism; 11. Motor; 12. Fixed shaft; 13. Mounting wheel; 14. Conveyor belt; 15. Axial flow fan; 16. Transmission rod; 17. Main gear; 18. Secondary gear; 19. Dehydration kettle; 2. Auxiliary mechanism; 21. Temperature monitor; 22. Discharge port; 23. Alarm; 24. Feed hopper; 25. Limit seat; 26. Mounting ring; 27. Slide seat; 28. Stirring blade; 29. ​​Heating tube; 3. Mounting frame; 4. Assembly tank; 5. PLC controller; 6. Infrared moisture meter. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A rapid dehydration device for epoxy resin production includes a mounting frame 3 and an assembly tank 4. The assembly tank 4 is fixedly connected to the top of both sides of the mounting frame 3. A dehydration mechanism 1 is fixedly connected to the top of the mounting frame 3, and an auxiliary mechanism 2 is fixedly connected to the surface of the dehydration mechanism 1.

[0029] The dehydration mechanism 1 includes a motor 11, a fixed shaft 12, a mounting wheel 13, a transmission belt 14, a limiting seat 25, a transmission rod 16, a main gear 17, a secondary gear 18, and a dehydration vessel 19. The motor 11 is fixedly connected to the top of the mounting frame 3, the fixed shaft 12 is fixedly connected to the output end of the motor 11, the limiting seat 25 is fixedly connected to the top of the mounting frame 3, the transmission rod 16 is movably connected to the inner wall of the limiting seat 25, the mounting wheel 13 is fixedly connected to the surfaces of the transmission rod 16 and the fixed shaft 12, the transmission belt 14 is movably connected to the inner wall of the mounting wheel 13, the main gear 17 is fixedly connected to the surface of the transmission rod 16, the secondary gear 18 is fixedly connected to the surface of the dehydration vessel 19, and the dehydration vessel 19 is movably connected to the inner wall of the assembly tank 4.

[0030] In this embodiment: the assembly tank 4 can be installed by the mounting bracket 3, the dehydration kettle 19 can be moved by the assembly tank 4, the fixed shaft 12 can be driven to rotate by the motor 11, the axial fan 15, the stirring blade 28 and the mounting wheel 13 can be driven to rotate by the fixed shaft 12, the conveyor belt 14 can be installed by the mounting wheel 13, the transmission belt 14 can drive the transmission rod 16 to rotate synchronously by the motor 11, the transmission rod 16 can be limited by the limit seat 25, the transmission rod 16 can drive the main gear 17 to rotate by the main gear 17, the auxiliary gear 18 can rotate by the auxiliary gear 18 meshing with the main gear 17, the dehydration kettle 19 can rotate by the dehydration kettle 19, the epoxy resin can be dehydrated by the dehydration kettle 19.

[0031] Specifically, such as Figure 2 , Figure 4 , Figure 5 As shown, the auxiliary mechanism 2 includes a temperature monitor 21 and a heating tube 29. The heating tube 29 is fixedly connected to the inner wall of the dehydration vessel 19, and the temperature monitor 21 is fixedly connected to the surface of the dehydration vessel 19.

[0032] Specifically, such as Figure 2 , Figure 3 , Figure 4 As shown, an axial fan 15 is fixedly connected to the surface of the fixed shaft 12, and a stirring blade 28 is fixedly connected to one end of the fixed shaft 12.

[0033] Specifically, such as Figure 2 As shown, a feed hopper 24 is fixedly connected to the top of the assembly barrel 4, and a discharge port 22 is fixedly connected to the left side of the assembly barrel 4.

[0034] In this embodiment: the temperature inside the dehydration vessel 19 can be monitored by setting a temperature monitor 21, the inside of the dehydration vessel 19 can be heated by setting a heating tube 29, the air flow can be accelerated by setting an axial flow fan 15, the epoxy resin can be stirred by setting a stirring blade 28, the epoxy resin can be added into the dehydration vessel 19 by setting a feed hopper 24, and the dehydrated epoxy resin can be discharged by setting a discharge port 22.

[0035] Specifically, such as Figure 2 As shown, an alarm 23 is fixedly connected to the surface of the dehydration vessel 19, and a PLC controller 5 is fixedly connected to the front side of the mounting bracket 3.

[0036] Specifically, such as Figure 2 As shown, an infrared moisture meter 6 is fixedly connected to the surface of the dehydration vessel 19, and the main gear 17 and the auxiliary gear 18 are meshed together.

[0037] In this embodiment: by setting up an alarm 23, staff can be promptly alerted when an incident occurs. By setting up a PLC controller 5, the structure such as the motor 11, infrared moisture meter 6, and alarm 23 can be controlled. By setting up an infrared moisture meter 6, the moisture content of the epoxy resin can be monitored in real time.

[0038] Specifically, such as Figure 2 , Figure 3 As shown, a slide 27 is fixedly connected to the top of the mounting bracket 3, and a mounting ring 26 is fixedly connected to the surface of the dehydration vessel 19.

[0039] Specifically, such as Figure 2 , Figure 3 , Figure 5 As shown, the mounting ring 26 is movably connected to the inner wall of the slide 27, the top of the mounting bracket 3 is fixedly connected to the limit bracket, and the motor 11 is fixedly connected to the inner wall of the limit bracket.

[0040] In this embodiment: the mounting ring 26 can be installed by setting the slide 27, the dehydration vessel 19 can be rotated by setting the mounting ring 26, and the motor 11 can be limited by setting the limit frame, thereby improving the stability of the motor 11.

[0041] Working principle: When epoxy resin needs to be dehydrated, it is first added into the dehydration vessel 19 through the feed hopper 24. Then, the motor 11 is started, which drives the fixed shaft 12 to rotate. The fixed shaft 12 drives the transmission rod 16 to rotate through the mounting wheel 13 and the conveyor belt 14. The transmission rod 16 drives the dehydration vessel 19 to rotate through the main gear 17 and the secondary gear 18. At the same time, the stirring blades 28 on the fixed shaft 12 stir the epoxy resin, the axial fan 15 accelerates the airflow, and the heating tube 29 in the auxiliary mechanism 2 stirs the epoxy resin. The epoxy resin in the water tank 19 is heated, and the temperature monitor 21 monitors the temperature in real time to ensure the dehydration effect. The infrared moisture meter 6 monitors the moisture content of the epoxy resin in real time and transmits the data to the PLC controller 5. When the moisture content of the epoxy resin reaches the set value, the infrared moisture meter 6 transmits the signal to the PLC controller 5. The PLC controller 5 controls the alarm 23 to issue an alarm signal to remind the staff. At the same time, it controls the motor 11 and the heating tube 29 to stop working. Finally, the dehydrated epoxy resin is discharged through the discharge port 22.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid dehydration equipment for epoxy resin production, comprising a mounting frame (3) and an assembly barrel (4), the assembly barrel (4) is fixedly connected at the top of both sides of the mounting frame (3), characterized in that: The top of the mounting bracket (3) is fixedly connected to a dehydration mechanism (1), and the surface of the dehydration mechanism (1) is fixedly connected to an auxiliary mechanism (2); The dehydration mechanism (1) includes a motor (11), a fixed shaft (12), a mounting wheel (13), a transmission belt (14), a limiting seat (25), a transmission rod (16), a main gear (17), a secondary gear (18), and a dehydration vessel (19). The motor (11) is fixedly connected to the top of the mounting frame (3), the fixed shaft (12) is fixedly connected to the output end of the motor (11), the limiting seat (25) is fixedly connected to the top of the mounting frame (3), the transmission rod (16) is movably connected to the inner wall of the limiting seat (25), the mounting wheel (13) is fixedly connected to the surfaces of the transmission rod (16) and the fixed shaft (12), the transmission belt (14) is movably connected to the inner wall of the mounting wheel (13), the main gear (17) is fixedly connected to the surface of the transmission rod (16), the secondary gear (18) is fixedly connected to the surface of the dehydration vessel (19), and the dehydration vessel (19) is movably connected to the inner wall of the assembly barrel (4).

2. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: The auxiliary mechanism (2) includes a temperature monitor (21) and a heating tube (29). The heating tube (29) is fixedly connected to the inner wall of the dehydration vessel (19), and the temperature monitor (21) is fixedly connected to the surface of the dehydration vessel (19).

3. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: An axial flow fan (15) is fixedly connected to the surface of the fixed shaft (12), and a stirring blade (28) is fixedly connected to one end of the fixed shaft (12).

4. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: The top of the assembly barrel (4) is fixedly connected to a feed hopper (24), and the left side of the assembly barrel (4) is fixedly connected to a discharge port (22).

5. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: An alarm (23) is fixedly connected to the surface of the dehydration vessel (19), and a PLC controller (5) is fixedly connected to the front side of the mounting bracket (3).

6. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: An infrared moisture meter (6) is fixedly connected to the surface of the dehydration vessel (19), and the main gear (17) and the auxiliary gear (18) are meshed and connected.

7. The rapid dehydration equipment for epoxy resin production according to claim 1, characterized in that: The top of the mounting bracket (3) is fixedly connected to a slide (27), and the surface of the dehydration vessel (19) is fixedly connected to a mounting ring (26).

8. The rapid dehydration equipment for epoxy resin production according to claim 7, characterized in that: The mounting ring (26) is movably connected to the inner wall of the slide (27), the top of the mounting bracket (3) is fixedly connected to the limit bracket, and the motor (11) is fixedly connected to the inner wall of the limit bracket.

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