Dehydration device for polyester fabric

Abstract

The utility model provides a polyester fabric dewatering device which comprises a supporting base plate, a supporting frame, a fabric placing roller, a dewatering structure, a water blocking structure and polyester fabric, the supporting frame is fixedly installed at one end of the surface of the supporting base plate, and the fabric placing roller is rotatably installed in the supporting frame; the dehydration structure is fixedly mounted at the other end of the surface of the supporting base plate; the water blocking structure is fixedly installed on the surface of the supporting substrate and located between the supporting frame and the dewatering structure. The polyester fabric is wound on the fabric placing roller and respectively penetrates through the water blocking structure and the dewatering structure; due to the arrangement of the dewatering structure and the water blocking structure, dewatering is sufficient, and fabric cannot be damaged.

Description

Technical Field

[0001] This utility model relates to the field of polyester fabric technology, and in particular to a dehydration device for polyester fabric. Background Technology

[0002] Polyester is a common fabric in daily life. It is a type of polyester fiber fabric. Polyester fabric has high strength and elastic recovery ability, and the clothes made from it are sturdy, durable, and wrinkle-resistant. Polyester fabric is a relatively common material in clothing production. However, some existing polyester production dehydration devices have simple structures, and most of them put the fabric into a dehydration drum for dehydration. This results in wrinkles and insufficient dehydration after the fabric is dehydrated, which reduces the production quality of the fabric.

[0003] Therefore, it is essential to invent a dehydration device for polyester fabrics. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a dehydration device for polyester fabrics, solving the issues of insufficient dehydration and easy damage to the fabric still present in existing polyester fabric dehydration devices. A polyester fabric dehydration device includes a support base plate, a support frame, a fabric placement roller, a dehydration structure, a water-blocking structure, and polyester fabric. The support frame is fixedly installed at one end of the support base plate surface, and the fabric placement roller is rotatably installed inside the support frame. The dehydration structure is fixedly installed at the other end of the support base plate surface. The water-blocking structure is fixedly installed on the surface of the support base plate and located between the support frame and the dehydration structure. The polyester fabric is wound around the fabric placement roller and passes through both the water-blocking structure and the dehydration structure.

[0005] The dehydration structure includes an outward drainage vent, a first air inlet pipe, an extension bracket, a dispersed drainage vent, and a second air inlet pipe. The outward drainage vent is fixedly installed on the surface of the supporting substrate by the bracket, and the first air inlet pipe is fixedly installed on the outside of the outward drainage vent. The dispersed drainage vent is fixedly installed on the outside of the middle position of the outward drainage vent by the extension bracket, and the second air inlet pipe is fixedly installed on the outside of the dispersed drainage vent.

[0006] The water-blocking structure includes a water-blocking plate, an extended auxiliary plate, a drain outlet, and a through outlet. The water-blocking plate is fixedly installed on the surface of the supporting base plate, and the extended auxiliary plate is fixedly installed at both ends of the water-blocking plate. The drain outlet is opened inside the supporting base plate and is located at the root of the water-blocking plate and the extended auxiliary plate. The through outlet is opened inside the water-blocking plate.

[0007] Two sets of dehydration structures are used, located on the upper and lower surfaces of the polyester fabric respectively, and the dehydration structures are mirror images of each other; the outward drainage vent is a hollow steel metal pipe, and both ends of the outward drainage vent are bent backward to form an obtuse-angled pipe. The outward drainage vent can input high-pressure gas through the first air inlet pipe and blow the moisture on the surface of the polyester fabric outward; the dispersion drainage vent is a small air outlet, and the dispersion drainage vent can blow the moisture on the surface of the polyester fabric from the middle to both sides.

[0008] The water-blocking structure uses a set of stainless steel metal plates and is erected on the path of the airflow generated by the dehydration structure. The drain outlet can discharge the water flowing down the surface of the baffle plate and the extended auxiliary plate.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] The dehydration structure of this invention uses an airflow with a wind pressure of 0.25MPa to impact the surface of the polyester fabric through the outward drainage vent. Combined with the auxiliary airflow from the dispersed drainage vent, the moisture is guided from the middle to both sides, forming a dual dehydration mechanism. This reduces the moisture content from 70% to below 8%, with a processing speed of 15-20 meters per minute. At the same time, the water-blocking structure's baffle plate and drainage outlet effectively intercept splashing water mist, achieving highly efficient and energy-saving dehydration.

[0011] The water-blocking structure of this utility model intercepts the splashing water mist generated by the dehydration structure through the V-shaped guide surface composed of the water baffle and the extended auxiliary plate. The intercepted water droplets are discharged in a concentrated manner through the drain outlet. This structure can intercept more than 98% of splashing liquid, thereby increasing the dehydration efficiency by 40%. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the dehydration structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the water-blocking structure of this utility model.

[0015] In the picture:

[0016] Support base plate 1, support frame 2, fabric placement roller 3, dewatering structure 4, outward drainage air outlet 41, first air inlet pipe 42, extension bracket 43, dispersed drainage air outlet 44, second air inlet pipe 45, water blocking structure 5, water baffle plate 51, extension auxiliary plate 52, drain outlet 53, fabric passage 54, polyester fabric 6. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0018] As attached Figure 1 To be continued Figure 3 As shown.

[0019] This utility model provides a dewatering device for polyester fabric, comprising a support base plate 1, a support frame 2, a fabric placement roller 3, a dewatering structure 4, a water-blocking structure 5, and a polyester fabric 6. The support frame 2 is fixedly installed at one end of the surface of the support base plate 1, and the fabric placement roller 3 is rotatably installed inside the support frame 2. The dewatering structure 4 is fixedly installed at the other end of the surface of the support base plate 1. The water-blocking structure 5 is fixedly installed on the surface of the support base plate 1 and located between the support frame 2 and the dewatering structure 4. The polyester fabric 6 is wound around the fabric placement roller 3 and passes through the water-blocking structure 5 and the dewatering structure 4 respectively.

[0020] The dehydration structure 4 includes an outward drainage vent 41, a first air inlet pipe 42, an extension bracket 43, a dispersed drainage vent 44, and a second air inlet pipe 45. The outward drainage vent 41 is fixedly installed on the surface of the support substrate 1 by the bracket, and the first air inlet pipe 42 is fixedly installed on the outside of the outward drainage vent 41. The dispersed drainage vent 44 is fixedly installed on the outside of the middle position of the outward drainage vent 41 by the extension bracket 43, and the second air inlet pipe 45 is fixedly installed on the outside of the dispersed drainage vent 44.

[0021] The water-blocking structure 5 includes a water-blocking plate 51, an extended auxiliary plate 52, a drain outlet 53, and a through-hole 54. The water-blocking plate 51 is fixedly installed on the surface of the supporting base plate 1, and the extended auxiliary plate 52 is fixedly installed at both ends of the water-blocking plate 51. The drain outlet 53 is opened inside the supporting base plate 1 and is located at the root of the water-blocking plate 51 and the extended auxiliary plate 52. The through-hole 54 is opened inside the water-blocking plate 51.

[0022] Two sets of dehydration structures 4 are located on the upper and lower surfaces of the polyester fabric 6, respectively, and are mirror images of each other. The outward drainage vent 41 is a hollow steel pipe, and both ends of the outward drainage vent 41 are bent backward to form an obtuse-angled pipe. The outward drainage vent 41 can input high-pressure gas through the first air inlet pipe 42 and blow the moisture on the surface of the polyester fabric 6 outward. The dispersion drainage vent 44 is a small air outlet, and the dispersion drainage vent 44 can blow the moisture on the surface of the polyester fabric 6 from the middle to both sides.

[0023] The water-blocking structure 5 is made of a set of stainless steel metal plates and is erected on the path of the airflow generated by the dehydration structure 4. The drain outlet 53 can discharge the water flowing down the surface of the water baffle 51 and the extended auxiliary plate 52.

[0024] This polyester fabric dewatering device employs a combined mechanical and pneumatic dewatering principle. The polyester fabric 6 is uniformly conveyed to the core dewatering zone, composed of a dewatering structure 4 and a water-blocking structure 5, via a fabric placement roller 3. The outward drainage vent 41 and the dispersed drainage vent 44 of the dewatering structure 4 create a symmetrical high-pressure airflow field, achieving double-sided impact dewatering. The V-shaped baffle 51 of the water-blocking structure 5, in conjunction with the three-stage filter drainage outlet 53, effectively intercepts 98% of splashing water mist. With the stable support of the support base plate 1 and the support frame 2, the entire system can continuously reduce the fabric moisture content from 70% to below 8%, achieving a dewatering efficiency of 15-20 meters per minute, and reducing energy consumption by 35% compared to traditional processes.

[0025] Any technical solution designed by those skilled in the art using the technical solution described in this utility model, or designed similarly to achieve the above-mentioned technical effects, falls within the protection scope of this utility model.

Claims

1. A dehydration device for polyester fabrics, characterized in that: The device includes a support base plate (1), a support frame (2), a fabric placement roller (3), a dehydration structure (4), a water-blocking structure (5), and a polyester fabric (6). The support frame (2) is fixedly installed on one end of the surface of the support base plate (1), and the fabric placement roller (3) is rotatably installed inside the support frame (2). The dehydration structure (4) is fixedly installed on the other end of the surface of the support base plate (1). The water-blocking structure (5) is fixedly installed on the surface of the support base plate (1) and is located between the support frame (2) and the dehydration structure (4). The polyester fabric (6) is wound on the fabric placement roller (3) and passes through the water-blocking structure (5) and the dehydration structure (4) respectively.

2. The dehydration device for polyester fabric as described in claim 1, characterized in that: The dehydration structure (4) includes an outward drainage vent (41), a first air inlet pipe (42), an extension bracket (43), a dispersed drainage vent (44), and a second air inlet pipe (45). The outward drainage vent (41) is fixedly installed on the surface of the support substrate (1) by the bracket, and the first air inlet pipe (42) is fixedly installed on the outside of the outward drainage vent (41). The dispersed drainage vent (44) is fixedly installed on the outside of the middle position of the outward drainage vent (41) by the extension bracket (43), and the second air inlet pipe (45) is fixedly installed on the outside of the dispersed drainage vent (44).

3. The dehydration device for polyester fabric as described in claim 1, characterized in that: The water-blocking structure (5) includes a baffle plate (51), an extension auxiliary plate (52), a drain outlet (53), and a through outlet (54). The baffle plate (51) is fixedly installed on the surface of the support base plate (1), and the extension auxiliary plate (52) is fixedly installed at both ends of the baffle plate (51). The drain outlet (53) is opened inside the support base plate (1) and is located at the root of the baffle plate (51) and the extension auxiliary plate (52). The through outlet (54) is opened inside the baffle plate (51).

4. The dehydration device for polyester fabric as described in claim 2, characterized in that: The dehydration structure (4) consists of two sets, located on the upper and lower surfaces of the polyester fabric (6) respectively, and the dehydration structures (4) are mirror images of each other; the outward drainage vent (41) is a hollow steel metal pipe, and the two ends of the outward drainage vent (41) are bent backward to form an obtuse angle pipe. The outward drainage vent (41) can input high-pressure gas through the first air inlet pipe (42) and blow the moisture on the surface of the polyester fabric (6) outward; the dispersion drainage vent (44) is a small air outlet, and the dispersion drainage vent (44) can blow the moisture on the surface of the polyester fabric (6) from the middle to both sides.

5. The dehydration device for polyester fabric as described in claim 3, characterized in that: The water-blocking structure (5) is made of a set of stainless steel metal plates and is erected on the path of the airflow generated by the dehydration structure (4). The drain (53) can discharge the water flowing down the surface of the baffle plate (51) and the extended auxiliary plate (52) to the outside.

Images