A waste residue treatment device for rice noodle processing

Abstract

A waste residue treatment device for rice noodle processing is disclosed. This utility model relates to the field of rice noodle processing technology. A fixed frame is fixedly installed inside a drying chamber. A downward-sloping guide plate is fixedly installed on the right side of the fixed frame after passing through the discharge port of the drying chamber. A drive motor is fixedly installed on the rear side wall of the fixed frame at the right side position of the drying chamber. The output shaft of the drive motor is connected to the drive shaft on the right side. Conveyor belts are fitted on two drive cylinders. A second hot air blower is fixedly installed on the front side wall of the drying chamber. The air outlet of the second hot air blower is inclinedly fixed inside the fixed frame. A baffle is fixedly installed at the bottom of the fixed frame at the right side position of the drying chamber. A flip baffle is rotatably installed at the right opening of the baffle via a rotating shaft. The flip baffle is provided with a buckle that connects to the baffle. This device not only achieves efficient drying of the waste residue after squeezing and filtering water, avoiding the accumulation of waste residue and resulting in residual moisture inside, but also has good maintenance convenience.

Description

Technical Field

[0001] This utility model relates to the field of rice noodle processing technology, specifically to a waste residue treatment device for rice noodle processing. Background Technology

[0002] In the rice noodle processing process, after initial dehydration, the waste residue usually needs to be further dried to reduce its moisture content for easier storage or resource utilization. However, when traditional drying equipment (such as mesh belt dryers) transports the waste residue, the residue is highly viscous and tends to accumulate in clumps on the conveyor belt. This results in hot air only being able to act on the surface, while the internal waste residue retains moisture due to poor ventilation. Consequently, the moisture content of the final product fluctuates greatly, seriously affecting subsequent utilization. Furthermore, the starch and protein in the waste residue become more viscous after being heated, easily adhering to the conveyor belt and forming a heat insulation layer, thereby reducing heat transfer efficiency and forcing the equipment to be frequently shut down for cleaning. Therefore, there is an urgent need for a waste residue treatment device for rice noodle processing. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings and deficiencies of the existing technology by providing a reasonably designed waste residue treatment device for rice noodle processing, thereby solving the aforementioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a drying box, a No. 1 hot air blower and a waste residue filter press. The No. 1 hot air blower is fixedly installed on the upper right side of the drying box, and the air outlet of the No. 1 hot air blower is located on the top wall of the drying box. The waste residue filter press is fixedly installed on the upper left and right sides of the drying box.

[0005] It also includes:

[0006] A fixed frame is fixedly installed inside the drying chamber. A downward-sloping guide plate is fixedly installed on the right side of the fixed frame after passing through the discharge port of the drying chamber. A drive motor is fixedly installed on the rear side wall of the fixed frame at the right side position of the drying chamber.

[0007] The drive shaft consists of two shafts, which are rotatably mounted on the left and right sides inside the fixed frame via bearings. The output shaft of the drive motor is connected to the right drive shaft. Drive cylinders are fixedly sleeved on the drive shafts, and conveyor belts are sleeved on the two drive cylinders.

[0008] The No. 2 hot air blower is fixedly installed on the front side wall of the drying box. The air outlet of the No. 2 hot air blower is inclinedly fixed inside the fixed frame. The fixed frame is equipped with a vibration mechanism that cooperates with the conveyor belt.

[0009] A baffle is fixedly installed at the bottom of the fixed frame on the right side of the drying box. A flip-over baffle is rotatably installed at the right opening of the baffle via a rotating shaft. The flip-over baffle is provided with a buckle that connects to the baffle. The baffle is provided with a cleaning mechanism that cooperates with the conveyor belt. A slag storage box is fixedly installed at the bottom of the baffle.

[0010] Furthermore, the vibration mechanism includes:

[0011] A fixed plate is fixedly installed inside a fixed frame, and a movable plate is suspended below the fixed plate. A vibration motor is fixedly installed on the upper part of the movable plate.

[0012] The movable rod consists of two rods, which are fixedly installed on the front and rear sides of the upper part of the movable plate. The upper ends of the two movable rods pass through the fixed plate and are fixedly installed with a connecting frame. The connecting frame is rotatably mounted with an abutting roller via a rotating shaft, and the abutting roller is movably abutting against the conveyor belt.

[0013] There are two springs, which are movably sleeved on two movable rods respectively. The upper and lower ends of the springs are fixedly connected to the connecting frame and the fixing plate respectively.

[0014] Furthermore, reinforcing ribs are fixedly provided on both the front and rear sides of the bottom of the fixing plate, and the reinforcing ribs are fixedly connected to the inner wall of the fixing frame.

[0015] Furthermore, the cleaning mechanism includes:

[0016] Two rotating rods are respectively rotatably mounted on the front and rear side walls of the guard frame via bearings. The front rotating rod and the front end of the right drive shaft are both fixedly fitted with pulleys, and the two pulleys are connected by belt drive.

[0017] Fixed cylinder, there are two fixed cylinders, which are respectively fixedly sleeved on two rotating rods. A movable cylinder is movably arranged inside the fixed cylinder and is movably sleeved on the rotating rod. A second spring connected to the movable cylinder is fixedly arranged inside the fixed cylinder.

[0018] The cleaning rod is suspended inside the guard frame and is movably in contact with the bottom of the conveyor belt. The movable cylinder is movably sleeved on the end of the cleaning rod. Several No. 1 limit slots with equal rounded corners on the inner wall of the movable cylinder are movably in contact with No. 1 limit blocks, and the No. 1 limit blocks are fixedly installed on the cleaning rod.

[0019] The second limiting block consists of several blocks, each movably disposed within a second limiting groove with rounded corners on the inner wall of the fixed cylinder, and the second limiting block is fixedly disposed on the movable cylinder.

[0020] Furthermore, the conveyor belt is a double-layer composite mesh belt structure, with the base layer being a stainless steel woven mesh and the surface layer being a PTFE-coated fiberglass mesh.

[0021] Furthermore, baffles are fixedly installed on both the front and rear sides of the upper part of the guide plate, and the baffles are fixedly connected to the right side wall of the fixed frame.

[0022] Compared with the prior art, the beneficial effects of this utility model are: the waste residue treatment device for rice noodle processing described in this utility model can not only achieve efficient drying of waste residue after squeezing and filtering water, avoiding the accumulation of waste residue and resulting in residual moisture inside, but also has good maintenance convenience. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model.

[0024] Figure 2 This is a schematic diagram of the internal structure of the drying box and the fixing frame in this utility model.

[0025] Figure 3 This is an exploded view of the parts of the fixing frame, guide plate, drive motor, drive shaft, drive cylinder, vibration mechanism and cleaning mechanism in this utility model.

[0026] Figure 4 yes Figure 3 Enlarged view of part A in the image.

[0027] Figure 5 yes Figure 3 Enlarged view of part B in the image.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Drying box; 2. No. 1 hot air blower; 3. Waste residue filter press; 4. Fixed frame; 5. Guide plate; 6. Drive motor; 7. Drive shaft; 8. Drive cylinder; 9. Conveyor belt; 9-1. Stainless steel woven mesh; 9-2. PTFE coated fiberglass mesh; 10. No. 2 hot air blower; 11. Vibration mechanism; 11. Fixed plate; 11-2. Movable plate; 11-3. Vibration motor; 11-4. Movable rod; 11-5. Connecting frame; 11-6. Contact roller; 11-7. No. 1 spring; 12. Guard frame; 13. Tilting baffle; 14. Buckle; 15. Cleaning mechanism; 15. Rotating rod; 15-1. Belt pulley; 15-2. Fixed cylinder; 15-3. Movable cylinder; 15-4. No. 2 spring; 15-5. Cleaning rod; 15-6. No. 1 limit block; 15-7. No. 2 limit block; 15-8. Reinforcing rib plate; 16. No. 1 limit groove; 17. No. 2 limit groove; 18. Baffle plate; 19. Slag storage box; 20. Detailed Implementation

[0030] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] like Figures 1-5 As shown, the specific embodiment adopts the following technical solution: it includes a drying box 1, a No. 1 hot air blower 2 and a waste residue filter press 3. The No. 1 hot air blower 2 is fixedly installed on the upper right side of the drying box 1. The air outlet of the No. 1 hot air blower 2 is located on the top wall of the drying box 1. The waste residue filter press 3 is fixedly installed on the upper left and right sides of the drying box 1.

[0032] It also includes:

[0033] A fixed frame 4 is fixedly installed inside the drying chamber 1. A downward-sloping guide plate 5 is fixedly installed on the right side of the fixed frame 4 after passing through the discharge port of the drying chamber 1. A drive motor 6 is fixedly installed on the rear side wall of the fixed frame 4 at the right side position of the drying chamber 1. Baffle plates 19 are fixedly installed on both the front and rear sides of the upper part of the guide plate 5, and the baffle plates 19 are fixedly connected to the right side wall of the fixed frame 4. The baffle plates 19 can provide front and rear protection for the waste residue discharged from the guide plate 5, and prevent the waste residue from falling randomly from the front and rear sides of the upper part of the guide plate 5 and affecting the environment.

[0034] Two drive shafts 7 are respectively mounted on the left and right sides of the fixed frame 4 via bearings. The output shaft of the drive motor 6 is connected to the drive shaft 7 on the right side. Drive cylinders 8 are fixedly sleeved on the drive shafts 7. Conveyor belts 9 are sleeved on the two drive cylinders 8. The conveyor belts 9 are double-layer composite mesh belts. The base layer of the conveyor belts 9 is stainless steel woven mesh 9-1, and the surface layer of the conveyor belts 9 is PTFE coated fiberglass mesh 9-2. The mesh size of the stainless steel woven mesh 9-1 is larger than that of the PTFE coated fiberglass mesh 9-2. The holes of the PTFE coated fiberglass mesh 9-2 are funnel-shaped with smaller holes at the top and larger holes at the bottom. This not only allows the conveyor belts 9 to have good air permeability, so that the hot air blown by the second hot air blower 10 can effectively act on the bottom of the waste residue accumulated on the conveyor belts 9, but also effectively reduces the residue of waste residue on the conveyor belts 9 by utilizing the anti-stick properties of the PTFE coating on the PTFE coated fiberglass mesh 9-2.

[0035] The second hot air blower 10 is fixedly installed on the front side wall of the drying box 1. The air outlet of the second hot air blower 10 is inclinedly fixed inside the fixed frame 4. The fixed frame 4 is equipped with a vibration mechanism 11 that cooperates with the conveyor belt 9.

[0036] A baffle 12 is fixedly installed at the bottom of the fixed frame 4 on the right side of the drying box 1. A flip baffle 13 is rotatably installed at the right opening of the baffle 12 via a rotating shaft. The flip baffle 13 is provided with a buckle 14 that connects to the baffle 12. The baffle 12 is provided with a cleaning mechanism 15 that cooperates with the conveyor belt 9. A slag storage box 20 is fixedly installed at the bottom of the baffle 12.

[0037] The vibration mechanism 11 includes:

[0038] A fixed plate 11-1 is fixedly installed inside the fixed frame 4. A movable plate 11-2 is suspended below the fixed plate 11-1. A vibration motor 11-3 is fixedly installed on the upper part of the movable plate 11-2. Reinforcing ribs 16 are fixedly installed on both the front and rear sides of the bottom of the fixed plate 11-1, and the reinforcing ribs 16 are fixedly connected to the inner wall of the fixed frame 4. The reinforcing ribs 16 can effectively improve the structural strength of the connection between the fixed plate 11-1 and the fixed frame 4, and prevent the connection between the fixed plate 11-1 and the fixed frame 4 from breaking due to vibration load.

[0039] Two movable rods 11-4 are fixedly installed on the front and rear sides of the upper part of the movable plate 11-2. The upper ends of the two movable rods 11-4 pass through the fixed plate 11-1 and are fixedly installed with a connecting frame 11-5. A contact roller 11-6 is rotatably installed on the connecting frame 11-5 through a rotating shaft, and the contact roller 11-6 is movably contacting the conveyor belt 9.

[0040] Two springs 11-7 are movably sleeved on two movable rods 11-4 respectively. The upper and lower ends of the springs 11-7 are fixedly connected to the connecting frame 11-5 and the fixing plate 11-1 respectively. The vibration mechanism 11 can cause the conveyor belt 9 to vibrate to a certain extent, thereby breaking up the larger clumps of waste residue on the conveyor belt 9 to improve the drying effect of the waste residue.

[0041] The cleaning mechanism 15 includes:

[0042] Rotating rod 15-1, there are two rotating rods 15-1, which are respectively rotatably mounted on the front and rear side walls of the guard frame 12 via bearings. The front rotating rod 15-1 and the front end of the right drive shaft 7 are both fixedly fitted with pulleys 15-2, and the two pulleys 15-2 are connected by belt drive.

[0043] Fixed cylinder 15-3, there are two fixed cylinders 15-3, which are respectively fixedly sleeved on two rotating rods 15-1. A movable cylinder 15-4 is movably arranged inside the fixed cylinder 15-3 and is movably sleeved on the rotating rod 15-1. A second spring 15-5 connected to the movable cylinder 15-4 is fixedly arranged inside the fixed cylinder 15-3.

[0044] Cleaning rod 15-6 is suspended inside the guard frame 12. Cleaning rod 15-6 is movably abutting against the bottom of conveyor belt 9. Movable cylinder 15-4 is movably sleeved on the end of cleaning rod 15-6. A first limiting block 15-7 is movably abutting against several first limiting grooves 17 with equal rounded corners on the inner wall of movable cylinder 15-4. The first limiting block 15-7 is fixedly installed on cleaning rod 15-6.

[0045] The second limiting block 15-8 consists of several blocks, each movably disposed within a second limiting groove 18 with rounded corners on the inner wall of the fixed cylinder 15-3. The second limiting block 15-8 is fixedly disposed on the movable cylinder 15-4. During the conveyor belt 9's transport of waste residue, not only can the cleaning mechanism 15 clean the waste residue remaining on the conveyor belt 9, but the cleaning rod 15-6 can also be easily disassembled and assembled, making the maintenance of the cleaning rod 15-6 more convenient.

[0046] When using this invention, the waste filter press 3 discharges the dehydrated waste residue onto the conveyor belt 9 inside the drying chamber 1, and starts the No. 1 hot air blower 2, the No. 2 hot air blower 10, and the drive motor 6. The drive motor 6 drives the right-side drive shaft 7 to rotate, and the drive shaft 7 drives the drive cylinder 8 to rotate. Utilizing the friction between the drive cylinder 8 and the conveyor belt 9, the conveyor belt 9 moves the waste residue to the right. The hot air blown by the No. 1 hot air blower 2 acts on the top of the conveyor belt 9, drying the upper part of the waste residue on the conveyor belt 9. The hot air blown by the No. 2 hot air blower 10 can penetrate... The conveyor belt 9 dries the bottom of the waste residue on the conveyor belt 9. During the drying process, the vibrating motor 11-3 can be started. With the cooperation of the movable plate 11-2, movable rod 11-4, connecting frame 11-5, spring 11-7 and contact roller 11-6, the vibration generated by the vibrating motor 11-3 can act on the waste residue on the conveyor belt 9, which can break up the larger clumps of waste residue and improve the drying effect of the waste residue. The dried waste residue will be conveyed to the guide plate 5 by the conveyor belt 9, and the inclined setting of the guide plate 5 will guide the discharge of the waste residue.

[0047] While the drive shaft 7 rotates, it also drives the upper pulley 15-2 to rotate. Through the transmission between the belt and the two pulleys 15-2, the rotating rod 15-1 rotates. The rotating rod 15-1 drives the fixed cylinder 15-3 to rotate. The fixed cylinder 15-3 drives the movable cylinder 15-4 to rotate via the second limit block 15-8. The movable cylinder 15-4 drives the cleaning rod 15-6 to rotate via the first limit block 15-7. This allows the cleaning rod 15-6 to clean the conveyor belt 9 while it is transporting waste, preventing... There is waste residue on the conveyor belt 9. When it is necessary to maintain the cleaning rod 15-6, the buckle 14 can be loosened and the flip baffle 13 can be flipped to open the right opening of the guard frame 12. Then the movable cylinder 15-4 can be pushed into the fixed cylinder 15-3, so that the second spring 15-5 is compressed and the movable cylinder 15-4 is disengaged from the end of the cleaning rod 15-6. The first limiting block 15-7 is also disengaged from the first limiting groove 17, so that the cleaning rod 15-6 can be disassembled to facilitate the maintenance of the cleaning rod 15-6.

[0048] Compared with the prior art, the beneficial effects of this utility model are:

[0049] The combined effect of top air supply from No. 1 hot air blower 2 and bottom air supply from No. 2 hot air blower 10, along with the highly breathable conveyor belt 9, allows hot air to penetrate both the upper and lower layers of waste residue simultaneously, avoiding surface coking and internal wet core problems caused by waste residue accumulation, and effectively improving the drying effect of waste residue.

[0050] With the cooperation of the vibration mechanism 11, the agglomerated waste residue can be broken up, the hot air contact area of ​​the waste residue can be expanded, and the drying efficiency of the waste residue can be improved.

[0051] With the cooperation of the cleaning mechanism 15, not only can the waste residue on the conveyor belt 9 be cleaned, but the cleaning rod 15-6 can also be easily disassembled and assembled, making the maintenance of the cleaning rod 15-6 more convenient.

[0052] The baffle plate 19 can provide front and rear protection for the waste residue discharged from the guide plate 5, preventing the waste residue from falling randomly from the front and rear sides of the upper part of the guide plate 5 and affecting the environment.

[0053] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A waste residue treatment device for rice noodle processing, comprising a drying box (1), a No. 1 hot air blower (2) and a waste residue filter press (3), wherein the No. 1 hot air blower (2) is fixedly installed on the upper right side of the drying box (1), and the air outlet of the No. 1 hot air blower (2) is located on the top wall of the drying box (1), and the waste residue filter press (3) is fixedly installed on the upper left and right sides of the drying box (1). Its features are, It also includes: The fixed frame (4) is fixedly installed inside the drying box (1). The right side of the fixed frame (4) passes through the discharge port of the drying box (1) and is fixedly installed with a guide plate (5) that is inclined downward on the right side. The drive motor (6) is fixedly installed on the rear side wall of the fixed frame (4) at the right side position of the drying box (1). Two drive shafts (7) are respectively mounted on the left and right sides of the fixed frame (4) through bearings. The output shaft of the drive motor (6) is connected to the drive shaft (7) on the right side. A drive cylinder (8) is fixedly sleeved on the drive shaft (7), and a conveyor belt (9) is sleeved on the two drive cylinders (8). The second hot air blower (10) is fixedly installed on the front side wall of the drying box (1). The air outlet of the second hot air blower (10) is inclined and fixedly installed inside the fixed frame (4). The fixed frame (4) is equipped with a vibration mechanism (11) that cooperates with the conveyor belt (9). A baffle (12) is fixedly installed at the bottom of the fixed frame (4) on the right side of the drying box (1). A flip baffle (13) is rotatably installed at the right opening of the baffle (12) via a rotating shaft. The flip baffle (13) is provided with a buckle (14) that connects to the baffle (12). The baffle (12) is provided with a cleaning mechanism (15) that cooperates with the conveyor belt (9). A slag storage box (20) is fixedly installed at the bottom of the baffle (12).

2. The waste residue treatment device for rice noodle processing according to claim 1, characterized in that: The vibration mechanism (11) includes: A fixed plate (11-1) is fixedly installed inside a fixed frame (4). A movable plate (11-2) is suspended below the fixed plate (11-1). A vibration motor (11-3) is fixedly installed on the upper part of the movable plate (11-2). Movable rods (11-4), there are two movable rods (11-4), which are respectively fixedly installed on the front and rear sides of the upper part of the movable plate (11-2). The upper ends of the two movable rods (11-4) pass through the fixed plate (11-1) and are fixedly installed with a connecting frame (11-5). The connecting frame (11-5) is rotatably installed with a contact roller (11-6) through a rotating shaft, and the contact roller (11-6) is movably contacting the conveyor belt (9). There are two springs (11-7), which are movably sleeved on two movable rods (11-4) respectively. The upper and lower ends of the springs (11-7) are fixedly connected to the connecting frame (11-5) and the fixing plate (11-1) respectively.

3. The waste residue treatment device for rice noodle processing according to claim 2, characterized in that: The bottom front and rear sides of the fixed plate (11-1) are fixedly provided with reinforcing ribs (16), and the reinforcing ribs (16) are fixedly connected to the inner wall of the fixed frame (4).

4. The waste residue treatment device for rice noodle processing according to claim 1, characterized in that: The cleaning mechanism (15) includes: Rotating rod (15-1), there are two rotating rods (15-1), which are respectively rotatably mounted on the front and rear side walls of the guard frame (12) through bearings. The front rotating rod (15-1) and the front end of the right drive shaft (7) are both fixedly fitted with pulleys (15-2), and the two pulleys (15-2) are connected by belt drive. Fixed cylinder (15-3), there are two fixed cylinders (15-3), which are respectively fixedly sleeved on two rotating rods (15-1). A movable cylinder (15-4) is movably arranged inside the fixed cylinder (15-3), and the movable cylinder (15-4) is movably sleeved on the rotating rod (15-1). A second spring (15-5) connected to the movable cylinder (15-4) is fixedly arranged inside the fixed cylinder (15-3). Cleaning rod (15-6), the cleaning rod (15-6) is suspended inside the guard frame (12), the cleaning rod (15-6) is movably abutting against the bottom of the conveyor belt (9), the movable cylinder (15-4) is movably sleeved on the end of the cleaning rod (15-6), and a first limiting block (15-7) is movably abutting against several first limiting grooves (17) with equal rounded corners on the inner wall of the movable cylinder (15-4), and the first limiting block (15-7) is fixedly set on the cleaning rod (15-6); The second limiting block (15-8) consists of several blocks, which are movably disposed in the second limiting groove (18) with equal rounded corners on the inner ring wall of the fixed cylinder (15-3), and the second limiting block (15-8) is fixedly disposed on the movable cylinder (15-4).

5. The waste residue treatment device for rice noodle processing according to claim 1, characterized in that: The conveyor belt (9) is a double-layer composite mesh belt structure. The base layer of the conveyor belt (9) is a stainless steel woven mesh (9-1), and the surface layer of the conveyor belt (9) is a PTFE coated fiberglass mesh (9-2).

6. The waste residue treatment device for rice noodle processing according to claim 1, characterized in that: The guide plate (5) is fixedly provided with baffles (19) on both the front and rear sides of the upper part, and the baffles (19) are fixedly connected to the right side wall of the fixed frame (4).

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