A rapid testing fixture for dual-mode communication remote control sockets

Abstract

This utility model discloses a rapid testing fixture for dual-mode communication remote control sockets, including a workbench with an annular slide rail. Multiple slide plates are slidably connected to the annular slide rail, and a fixture for placing the socket is fixedly connected to the top of each slide plate. A socket insertion / extraction force testing mechanism is provided on the workbench. Below the testing mechanism are two limiting mechanisms that restrict the movement of the slide plates, located on opposite sides of the annular slide rail. This utility model, by using an annular slide rail in conjunction with multiple slide plates with fixtures, enables the cyclic transport of multiple sockets, allowing for simultaneous preparation and testing of multiple products, significantly improving testing efficiency. Simultaneously, the socket insertion / extraction force testing mechanism accurately measures the force during insertion and extraction, ensuring the reliability of the socket products in actual use.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically to a rapid testing fixture for a dual-mode communication remote control socket. Background Technology

[0002] With the development of smart home systems, power sockets have evolved from ordinary electrical connectors into intelligent products with independent operating systems. Household chores that were previously impossible to complete while away from home can now be handled independently by connecting appliances to smart remote-controlled sockets, bringing numerous conveniences to users' lives.

[0003] Currently, most socket insertion and extraction force testing equipment in the industry is single-station. After the previous socket has been tested, the next socket needs to be placed in the testing position manually for insertion and extraction force testing. The testing efficiency is poor and obviously cannot meet the testing needs of large-scale mass production. This often causes the testing process to become a bottleneck in the production process and slows down the overall production progress.

[0004] Based on the above, this utility model proposes a rapid testing fixture for dual-mode communication remote control sockets, which can effectively solve the above problems. Utility Model Content

[0005] This invention addresses the shortcomings of the existing technology by providing a rapid testing fixture for dual-mode communication remote control sockets.

[0006] This utility model is achieved through the following technical solution:

[0007] A rapid testing fixture for a dual-mode communication remote control socket includes a workbench with an annular slide rail. Multiple sliding plates are slidably connected to the annular slide rail, and a fixture for placing the socket is fixedly connected to the top of each sliding plate. A socket insertion / extraction force testing mechanism is provided on the workbench. Below the testing mechanism are two limiting mechanisms that restrict the movement of the sliding plates, located on opposite sides of the annular slide rail.

[0008] According to the above technical solution, as a further preferred technical solution, the insertion and extraction force detection mechanism includes a fixed bracket, a movable bracket is provided on one side of the fixed bracket, a lead screw is rotatably connected inside the movable bracket, the top end of the lead screw is fixedly connected to the output end of the drive motor, the bottom end of the lead screw is rotatably connected to the bottom of the movable bracket, a movable block is threadedly connected to the lead screw, a lifting block is fixedly connected to the movable block, a lifting plate is fixedly connected to the front side of the lifting block, two insertion and extraction force sensors are fixedly connected to the bottom of the lifting plate, and a three-prong plug and a two-prong plug are fixedly connected to the bottom of the two insertion and extraction force sensors, respectively.

[0009] According to the above technical solution, as a further preferred technical solution, the limiting mechanism includes a housing, a push cylinder is fixedly connected inside the housing, a connecting shaft is fixedly connected to the telescopic end of the push cylinder, a limiting block is rotatably connected to the connecting shaft, the middle part of the limiting block is rotatably connected to the housing through a rotating shaft, a limiting rod is fixedly connected to the end of the limiting block away from the connecting shaft, and a through hole for the limiting rod to pass through is provided on one side of the housing.

[0010] According to the above technical solution, as a further preferred technical solution, the top of the fixture is provided with a placement groove that matches the shape of the socket.

[0011] According to the above technical solution, as a further preferred technical solution, an infrared sensor for detecting the position of the slide plate is installed on the annular slide rail, and the infrared sensor is located between two limiting mechanisms.

[0012] According to the above technical solution, as a further preferred technical solution, the top of the workbench is connected to an operation panel via a connecting column.

[0013] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0014] This utility model provides a rapid testing fixture for dual-mode communication remote control sockets. By setting up a ring slide rail in conjunction with multiple slide plates with fixtures, multiple sockets can be cyclically transported, allowing for simultaneous preparation and testing of multiple products, significantly improving testing efficiency. Simultaneously, the insertion / extraction force testing mechanism can accurately measure the force during insertion and extraction, ensuring the reliability of the socket products in actual use. Limiting mechanisms on both sides precisely restrict the movement of the slide plates during testing, ensuring the stability of the socket position and improving testing accuracy. Furthermore, the entire device achieves automated assembly line operation, reducing manual intervention and human error, making it suitable for rapid testing needs in mass production. Attached Figure Description

[0015] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 for Figure 1 A magnified view of part A;

[0017] Figure 3 This is a schematic diagram of the insertion and extraction force detection mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the limiting mechanism structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the limiting mechanism of this utility model. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0021] A rapid testing fixture for a dual-mode communication remote control socket includes a workbench 1, on which an annular slide rail 2 is provided; multiple slide plates 3 are slidably connected to the annular slide rail 2, and a fixture 4 for placing the socket is fixedly connected to the top of the slide plates 3; an insertion and extraction force testing mechanism 5 for testing the socket is provided on the workbench 1; and a limiting mechanism 6 for restricting the movement of the slide plates 3 is provided below the testing mechanism 5, with two limiting mechanisms 6 located on both sides of the annular slide rail 2 respectively.

[0022] This invention, by setting up an annular slide rail 2 in conjunction with multiple slide plates 3 with fixtures 4, enables the cyclical transport of multiple sockets, allowing for simultaneous preparation and testing of multiple products, significantly improving testing efficiency. Simultaneously, the insertion / extraction force detection mechanism 5 accurately measures the force during insertion and extraction, ensuring the reliability of the socket products in actual use. The limiting mechanisms 6 on both sides precisely restrict the movement of the slide plates 3 during testing, ensuring the stability of the socket position and improving testing accuracy. Furthermore, the entire device achieves automated assembly line operation, reducing manual intervention and human error, making it suitable for the rapid testing needs of mass production.

[0023] Furthermore, in another embodiment, the insertion / extraction force detection mechanism 5 includes a fixed bracket 51, a movable bracket 52 is provided on one side of the fixed bracket 51, a lead screw 53 is rotatably connected inside the movable bracket 52, the top end of the lead screw 53 is fixedly connected to the output end of the drive motor 54, the bottom end of the lead screw 53 is rotatably connected to the bottom of the movable bracket 52, a movable block 55 is threadedly connected to the lead screw 53, a lifting block 56 is fixedly connected to the movable block 55, a lifting plate 57 is fixedly connected to the front side of the lifting block 56, and two insertion / extraction force sensors 58 are fixedly connected to the bottom of the lifting plate 57, with a three-prong plug 59 and a two-prong plug 510 respectively fixedly connected to the bottom of the two insertion / extraction force sensors 58.

[0024] By setting up a plug-in force detection mechanism 5, the drive motor 54 drives the lead screw 53 to rotate, thereby causing the moving block 55 and the connected lifting block 56, lifting plate 57, plug-in force sensor 58, three-prong plug 59 and two-prong plug 510 to move up and down, thereby realizing the detection of the plug-in force of the socket. The plug-in force sensor can accurately measure the magnitude of the force during the plugging and unplugging process, providing accurate data for evaluating the plugging and unplugging performance of the socket, meeting the requirements of high-precision detection, and ensuring the plugging and unplugging reliability of the socket product in actual use.

[0025] Furthermore, in another embodiment, the limiting mechanism 6 includes a housing 61, a push cylinder 62 is fixedly connected inside the housing 61, a connecting shaft 63 is fixedly connected to the telescopic end of the push cylinder 62, a limiting block 64 is rotatably connected to the connecting shaft 63, the middle part of the limiting block 64 is rotatably connected to the housing 61 through a rotating shaft 65, a limiting rod 66 is fixedly connected to the end of the limiting block 64 away from the connecting shaft 63, and a through hole 67 is provided on one side of the housing 61 for the limiting rod to pass through.

[0026] By setting a limiting mechanism 6, the cylinder 62 drives the connecting shaft 63, which in turn drives the limiting block 64 to rotate around the rotating shaft 65, so that the limiting rod 66 passes through the through hole 67 to limit the slide plate 3, thus quickly fixing and releasing the slide plate 3.

[0027] Furthermore, in another embodiment, the top of the fixture 4 is provided with a placement groove 41 that matches the shape of the socket.

[0028] By setting a placement groove 41 on the top of the fixture 4, the socket can be accurately positioned, preventing it from shaking or shifting during the movement of the slide plate 3 or during the detection process, thus improving the reliability of the detection.

[0029] Furthermore, in another embodiment, an infrared sensor 7 for detecting the position of the slide plate 3 is installed on the annular slide rail 2, and the infrared sensor 7 is located between the two limiting mechanisms 6.

[0030] By setting an infrared sensor 7 on the circular slide rail 2, it is possible to accurately detect whether the slide plate 3 has moved to the detection station. When the slide plate 3 is detected to be in place, it can promptly send a signal to the limit mechanism 6 to trigger the limit action.

[0031] Furthermore, in another embodiment, the top of the workbench 1 is connected to an operation panel 9 via a connecting column 8.

[0032] By setting the operation panel 9, the working status of the detection fixture can be displayed in real time, such as the position of the slide plate and the operating status of the insertion and extraction force detection mechanism.

[0033] The working principle of one embodiment of this utility model is as follows:

[0034] First, the operator places the socket to be tested into the placement slot 41, which is similar in shape to the socket, on the top of the fixture 4 to achieve initial positioning of the socket. Then, the slide plate 3 is pushed so that it slides on the annular slide rail 2 on the worktable 1, transporting the fixture 4 containing the socket to below the insertion and extraction force testing mechanism 5.

[0035] When the slide plate 3 moves between the two limiting mechanisms 6, the infrared sensor 7 installed on the annular slide rail 2 detects the position of the slide plate 3. The push cylinder 62 of the limiting mechanism 6 is activated, and its telescopic end pushes the connecting shaft 63 to move. The connecting shaft 63 drives the limiting block 64 to rotate around the rotating shaft 65, so that the limiting rod 66 at the other end of the limiting block 64 extends through the through hole 67 on one side of the housing 61 to limit the slide plate 3 and prevent it from moving during the detection process.

[0036] Next, the insertion / extraction force detection mechanism 5 begins operation. The drive motor 54 inside the movable bracket 52 on one side of the fixed bracket 51 starts, and the output of the drive motor 54 drives the lead screw 53 to rotate. The lead screw 53 is threadedly connected to the movable block 55. During the rotation of the lead screw 53, the movable block 55 drives the lifting block 56 and the lifting plate 57 fixedly connected to the lifting block 56 to move up and down. The two insertion / extraction force sensors 58 at the bottom of the lifting plate 57 respectively drive the three-prong plug 59 and the two-prong plug 510 to descend and insert into the corresponding sockets of the socket to be tested. During the insertion / extraction process, the insertion / extraction force sensors 58 detect the magnitude of the insertion / extraction force in real time and transmit the data to the control system. After the test is completed, the drive motor 54 reverses, causing the plug to rise and be pulled out of the socket. Simultaneously, the cylinder 62 retracts, causing the limit rod 66 to retract and release the limit on the sliding plate 3. After a single socket is tested, the push cylinder 62 of the limit mechanism 6 is reset, which drives the limit rod 66 to retract into the housing 61 and releases the slide plate 3. The slide plate 3 moves along the annular slide rail 2 to the next position, and the subsequent slide plate 3 carries a new socket into the testing station, repeating the above testing process to achieve continuous automated testing of a batch of sockets.

[0037] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the rapid testing fixture for a dual-mode communication remote control socket of this utility model, and can achieve the positive effects described in this utility model.

[0038] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0039] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A rapid testing fixture for a dual-mode communication remote control socket, characterized in that: The device includes a workbench (1) on which an annular slide rail (2) is provided; multiple slide plates (3) are slidably connected on the annular slide rail (2), and a fixture (4) for placing a socket is fixedly connected to the top of the slide plate (3); a plugging and unplugging force detection mechanism (5) for detecting the socket is provided on the workbench (1); a limiting mechanism (6) for restricting the movement of the slide plate (3) is provided below the detection mechanism (5), and two limiting mechanisms (6) are provided, located on both sides of the annular slide rail (2).

2. The rapid testing fixture for a dual-mode communication remote control socket according to claim 1, characterized in that: The insertion and extraction force detection mechanism (5) includes a fixed bracket (51), a movable bracket (52) is provided on one side of the fixed bracket (51), a lead screw (53) is rotatably connected inside the movable bracket (52), the top end of the lead screw (53) is fixedly connected to the output end of the drive motor (54), the bottom end of the lead screw (53) is rotatably connected to the bottom of the movable bracket (52), the lead screw (53) is threadedly connected to a movable block (55), the movable block (55) is fixedly connected to a lifting block (56), the front side of the lifting block (56) is fixedly connected to a lifting plate (57), the bottom of the lifting plate (57) is fixedly connected to two insertion and extraction force sensors (58), and the bottom of the two insertion and extraction force sensors (58) is fixedly connected to a three-prong plug (59) and a two-prong plug (510) respectively.

3. The rapid testing fixture for a dual-mode communication remote control socket according to claim 1, characterized in that: The limiting mechanism (6) includes a housing (61), a push cylinder (62) is fixedly connected inside the housing (61), a connecting shaft (63) is fixedly connected to the telescopic end of the push cylinder (62), a limiting block (64) is rotatably connected to the connecting shaft (63), the middle part of the limiting block (64) is rotatably connected to the housing (61) through a rotating shaft (65), a limiting rod (66) is fixedly connected to the end of the limiting block (64) away from the connecting shaft (63), and a through hole (67) for the limiting rod to pass through is provided on one side of the housing (61).

4. The rapid testing fixture for a dual-mode communication remote control socket according to claim 1, characterized in that: The top of the fixture (4) has a placement slot (41) that matches the shape of the socket.

5. A rapid testing fixture for a dual-mode communication remote control socket according to claim 1, characterized in that: An infrared sensor (7) for detecting the position of the slide plate (3) is installed on the annular slide rail (2), and the infrared sensor (7) is located between two limiting mechanisms (6).

6. A rapid testing fixture for a dual-mode communication remote control socket according to claim 1, characterized in that: The top of the workbench (1) is connected to an operation panel (9) via a connecting column (8).

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