Calcium carbide furnace circulating water leakage detection device

Abstract

The utility model discloses a calcium carbide furnace circulating water leakage detection device which comprises an air pump, the output end of the air pump is provided with a detection assembly, the detection assembly comprises an output pipe and a second flange, the output pipe is arranged on one side of the output end of the air pump, the outer surface of the output pipe is fixedly connected with a first flange, and the second flange is fixedly connected with a second flange. The second flange is installed at the output end of the air pump, the first flange and the second flange are in threaded connection through a fixing bolt, a rubber ring is arranged between the second flange and the fixing bolt, and a switch valve is installed on the outer surface of the output pipe. According to the calcium carbide furnace circulating water leakage detection device, through cooperative arrangement of the air pump and the detection assembly, the arranged detection assembly can achieve automatic detection of the output pipe, manual inspection work is not needed, and the detection method is timely in detection, high in efficiency and capable of meeting modern production requirements.

Description

Technical Field

[0001] This utility model relates to the field of water leakage detection, specifically a water leakage detection device for circulating water in a calcium carbide furnace. Background Technology

[0002] The calcium carbide furnace is the core equipment for producing calcium carbide (CaC2). With its unique high-temperature smelting process, it occupies an indispensable and important position in the chemical and metallurgical industries. In the chemical industry, calcium carbide, as a basic chemical raw material, is hydrolyzed to produce acetylene gas, which is widely used in the production of synthetic rubber, plastics, fibers, and other polymer materials, as well as in the preparation of pharmaceutical and pesticide intermediates. In the metallurgical industry, calcium carbide can be used as a desulfurizing and dephosphorizing agent in steelmaking, effectively improving steel quality. It can also be used as a heating agent and reducing agent in the smelting and refining of specific metals. The calcium carbide furnace converts powerful electrical energy into heat energy, driving complex chemical reactions between calcium oxide and carbonaceous raw materials under high-temperature conditions. Its efficient and stable operation not only ensures the yield and quality of calcium carbide but also provides solid raw material support for the development of downstream industries, having a profound impact on many important sectors of the national economy.

[0003] Calcium carbide furnaces are crucial equipment in chemical production. During operation, they generate a large amount of heat, requiring a circulating water system for cooling to ensure normal operation and extend the service life of the equipment. However, due to the long-term high-pressure and high-temperature working environment of the circulating water system, the pipes are prone to wear and corrosion, leading to leaks. If leaks are not detected in time, not only will water resources be wasted, but the calcium carbide furnace may also be damaged due to insufficient cooling, or even cause safety accidents. Currently, existing methods for detecting leaks in circulating water mainly rely on manual inspections. This method suffers from problems such as untimely detection and low efficiency, and cannot meet the needs of modern production. Therefore, we provide a calcium carbide furnace circulating water leak detection device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a water leakage detection device for circulating water in a calcium carbide furnace, which solves the technical problems mentioned in the background.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a leakage detection device for circulating water in a calcium carbide furnace, comprising an air pump, a detection component installed at the output end of the air pump, the detection component comprising an output pipe and a second flange, the output pipe being disposed on one side of the output end of the air pump, a first flange being fixedly connected to the outer surface of the output pipe, the second flange being installed at the output end of the air pump, the first flange and the second flange being threadedly connected by a fixing bolt, and a rubber ring being disposed between the second flange and the fixing bolt, and a switch valve being installed on the outer surface of the output pipe.

[0008] Preferably, the outer surface of the output tube is connected to a connecting cylinder, and the surface of the connecting cylinder is threaded, and an airbag is installed on the outer surface of the connecting cylinder.

[0009] Preferably, a connecting frame is fixedly connected to the outer surface of the output tube, and an indicator light is installed on the upper surface of the connecting frame.

[0010] Preferably, a push-button switch is installed on the inner top wall of the connecting frame, and the push-button switch and the indicator light are electrically connected by a wire.

[0011] Preferably, a storage battery is fixedly connected to the outer surface of the connecting frame, and the storage battery and the indicator light are electrically connected by wires.

[0012] (III) Beneficial Effects

[0013] This utility model provides a device for detecting leakage in the circulating water system of a calcium carbide furnace. It has the following beneficial effects:

[0014] This calcium carbide furnace circulating water leakage detection device, through the coordinated setup of an air pump and detection components, enables automatic detection of the output pipe, eliminating the need for manual inspection. Furthermore, this detection method is timely and efficient, meeting the needs of modern production. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the front view of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the connecting frame of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the output tube of this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the first flange of this utility model.

[0019] In the diagram: 1. Air pump; 2. Detection component; 201. Output pipe; 202. First flange; 203. Second flange; 204. Fixing bolt; 205. Switch valve; 206. Connecting cylinder; 207. Airbag; 208. Connecting frame; 209. Indicator light; 210. Push button switch; 211. Battery. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figure 1-4 As shown, this utility model provides a technical solution: a water leakage detection device for circulating water in a calcium carbide furnace, including an air pump 1. The air pump 1 has its own air inflation function, which facilitates subsequent testing of the water pipes.

[0022] The output end of the air pump 1 is equipped with a detection component 2, which includes an output pipe 201 and a second flange 203. The output pipe 201 is located on one side of the output end of the air pump 1. The output pipe 201 can deliver water resources, thereby facilitating subsequent cooling work.

[0023] A first flange 202 is fixedly connected to the outer surface of the output pipe 201, and a second flange 203 is installed at the output end of the air pump 1. The first flange 202 and the second flange 203 are connected by a fixing bolt 204, and a rubber ring is provided between the second flange 203 and the fixing bolt 204. A switch valve 205 is installed on the outer surface of the output pipe 201. The switch valve 205 can open and close the output pipe 201, thereby ensuring the normal use of the device. Through the threaded connection between the first flange 202 and the second flange 203, and with the rubber ring installed between the first flange 202 and the second flange 203, water leakage at the interface can be avoided, ensuring the normal use of the output pipe 201.

[0024] The outer surface of the output pipe 201 is connected to the connecting cylinder 206, and the surface of the connecting cylinder 206 is threaded. An air bladder 207 is installed on the outer surface of the connecting cylinder 206. Through the connection between the output pipe 201 and the connecting cylinder 206, after air is injected into the output pipe 201, some air will be discharged to the connecting cylinder 206, which can realize the volume change of the air bladder 207, thereby realizing the detection of water leakage.

[0025] A connecting bracket 208 is fixedly connected to the outer surface of the output tube 201. An indicator light 209 is installed on the upper surface of the connecting bracket 208. A push-button switch 210 is installed on the inner top wall of the connecting bracket 208. The push-button switch 210 and the indicator light 209 are electrically connected by a wire. The indicator light 209 can be turned on by the airbag 207 touching the push-button switch 210, and then the indicator light 209 will light up, which is convenient for subsequent staff to check. A storage battery 211 is fixedly connected to the outer surface of the connecting bracket 208. The storage battery 211 is electrically connected to the indicator light 209 by a wire. The storage battery 211 can provide power to the indicator light 209, thereby ensuring the normal use of the indicator light 209.

[0026] In use, firstly, securely connect the first flange 202 and the second flange 203 with fixing bolts 204 to ensure reliable connection. Then, completely seal the output end of the output pipe 201 with a sealing plug to prevent gas leakage. Next, use rubber bands to tightly install the airbag 207 onto the surface of the connecting cylinder 206, putting it in a ready-to-trigger state. After completing the above preparations, start the air pump 1, and its output end will begin to inject air into the output pipe 201. Part of the injected air will be diverted to the connecting cylinder 206 to inflate the airbag 207. As the airbag 207 expands, when its size reaches a certain level, it will contact the button switch 210 and trigger the relevant mechanism. After triggering, the indicator light 209 will light up. After an appropriate testing period, the staff only needs to observe whether the indicator light 209 is lit to determine whether there is a water leak in the output pipe 201.

[0027] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A leakage detection device for circulating water in a calcium carbide furnace, comprising an air pump (1), characterized in that: The output end of the air pump (1) is equipped with a detection component (2). The detection component (2) includes an output pipe (201) and a second flange (203). The output pipe (201) is located on one side of the output end of the air pump (1). A first flange (202) is fixedly connected to the outer surface of the output pipe (201). The second flange (203) is installed at the output end of the air pump (1). The first flange (202) and the second flange (203) are connected by a fixing bolt (204) threaded together. A rubber ring is provided between the second flange (203) and the fixing bolt (204). A switch valve (205) is installed on the outer surface of the output pipe (201).

2. The leakage detection device for circulating water in a calcium carbide furnace according to claim 1, characterized in that: The outer surface of the output tube (201) is connected to a connecting cylinder (206), and the surface of the connecting cylinder (206) is threaded. An airbag (207) is installed on the outer surface of the connecting cylinder (206).

3. The calcium carbide furnace circulating water leakage detection device according to claim 2, characterized in that: A connecting bracket (208) is fixedly connected to the outer surface of the output tube (201), and an indicator light (209) is installed on the upper surface of the connecting bracket (208).

4. The calcium carbide furnace circulating water leakage detection device according to claim 3, characterized in that: A push-button switch (210) is installed on the inner top wall of the connecting frame (208), and the push-button switch (210) is electrically connected to the indicator light (209) via a wire.

5. The leakage detection device for circulating water in a calcium carbide furnace according to claim 4, characterized in that: A battery (211) is fixedly connected to the outer surface of the connecting frame (208), and the battery (211) and the indicator light (209) are electrically connected by wires.

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