Portable marine power cable insulation detection device
By designing a waterproof material testing box and a sliding plate clamping structure for the linkage mechanism, the problem of accuracy and safety in testing marine cables in humid environments was solved, and reliable testing of cable insulation performance was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU KEPUNI COMM EQUIP CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-05-26
AI Technical Summary
Marine power cables are susceptible to electrochemical corrosion in humid environments, affecting the accuracy and safety of testing. The lack of protective design for the conductive clips in existing ohmic meters poses a potential hazard.
A portable marine power cable insulation testing device was designed. It uses a waterproof testing box and guide post base, combined with a sliding plate, copper sheet, copper post and linkage mechanism. The sliding plate moves synchronously to clamp the cable end for testing, ensuring the accuracy and safety of the test.
It effectively prevents electrochemical corrosion, improves the accuracy and safety of testing, and ensures the effectiveness of cable insulation performance testing.
Smart Images

Figure CN224287050U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the technical field of cable insulation testing equipment, and more specifically to a portable marine power cable insulation testing device. Background Technology
[0002] Due to the harsh environment on ships, such as humid air, salt spray corrosion, and mechanical vibration, these factors can adversely affect the insulation performance of marine power cables, leading to insulation aging and damage, and increasing the risk of cable failure. Therefore, it is necessary to regularly inspect the cables to prevent faults such as current leakage and short circuits, while protecting personnel safety and ensuring the normal operation of equipment. Currently, electrical safety personnel generally use portable megohmmeters to inspect cables. However, since the conductive clips used for electrical testing on megohmmeters lack external protection, electrochemical corrosion may occur in the humid environment on ships. This can not only damage the object being tested but also affect the accuracy of the test, posing certain hidden dangers to the safety inspection of cables. Utility Model Content
[0003] Therefore, this utility model proposes a portable marine power cable insulation testing device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a portable marine power cable insulation testing device, comprising an ohmic meter and two testing components, wherein each testing component is connected to a corresponding terminal on the ohmic meter by a wire, and the testing component includes:
[0005] The test box has a test port on its front surface;
[0006] A guide post seat is fixed at the rear port of the detection box, and multiple copper posts are fixed inside the guide post seat;
[0007] A power connector is provided, with one end connected to a wire and the other end inserted into a guide post seat and connected to each copper post.
[0008] A copper sheet is fixed inside the detection box and close to the guide post seat, and the copper sheet is in contact with each copper post;
[0009] The device has two built-in seats, both of which are fixed inside the detection box. Each built-in seat has a rectangular hole through it.
[0010] The slide has two slides, which are slidably mounted between two built-in seats. The two slides move synchronously in opposite directions or in back directions through a linkage mechanism, and pressure rings are installed on the opposite end faces of the two slides.
[0011] And a pushing mechanism, which can press down or pull up the slide plate located above.
[0012] Furthermore, preferably, the two slide plates are always symmetrically arranged with respect to the rectangular hole.
[0013] Furthermore, as a preferred embodiment, there are two linkage mechanisms arranged symmetrically, and the two linkage mechanisms are respectively mounted on two built-in seats.
[0014] Furthermore, as a preferred embodiment, the linkage mechanism includes:
[0015] There are two sliders, which are slidably disposed in the two sliding cavities located above and below the rectangular hole on the slide plate. One end of a sliding column is fixedly connected to one end of each slider facing each other, and the other end of each sliding column extends into the rectangular hole.
[0016] A fixing post, one end of which is fixed to the side wall of a rectangular hole, and a limit ring is fixed to the other end of the fixing post;
[0017] The slip ring is fitted onto the fixed post;
[0018] And there are two diagonal rods, which are symmetrically arranged relative to the fixed column. One end of each diagonal rod can be rotatably mounted on the slip ring, and the other end of each diagonal rod can be rotatably connected to the extended end of the two slip columns.
[0019] Furthermore, as a preferred embodiment, each slider is fixedly connected to a connecting block, and the connecting block is slidably disposed within a groove communicating with the slide cavity, and the connecting block is fixedly connected to the slide plate.
[0020] Furthermore, as a preferred embodiment, the pressure ring is composed of an arc-shaped plate, a compression spring, and a telescopic rod, wherein the arc-shaped plate is fixedly connected to the slide plate by multiple telescopic rods, and a compression spring is wound around the side wall of each telescopic rod.
[0021] Furthermore, as a preferred embodiment, a rubber pad is provided on the concave surface of the arc-shaped plate.
[0022] Furthermore, preferably, the pushing mechanism includes:
[0023] The driven slide is trapezoidal and fixed to the slide plate;
[0024] An active slide block, which slides in conjunction with the driven slide block;
[0025] And a sliding key, which is slidably connected to the sliding key port of the detection box, and the sliding key and the active slide are fixed together by a connecting rod.
[0026] This utility model adopts the above technology and has the following beneficial effects compared with the existing technology:
[0027] In this device, the slide key is slid backward to maximize the distance between the two slide plates. The cable end is then inserted into the test box through the test port until it contacts the copper plate. The slide key is then pushed forward to move the two slide plates in opposite directions synchronously. The cable end is clamped and fixed by the two arc-shaped plates. This process is repeated to test the resistance of each power cable and determine its insulation performance, thus ensuring the safety of the safety officer when inspecting the cables on the ship. Attached Figure Description
[0028] Figure 1 A schematic diagram of a portable marine power cable insulation testing device;
[0029] Figure 2 This is a schematic diagram of the detection component in a portable marine power cable insulation testing device.
[0030] Figure 3 This is a schematic diagram of the internal structure of the detection component in a portable marine power cable insulation testing device.
[0031] Figure 4 This is a schematic diagram of the linkage mechanism in a portable marine power cable insulation testing device.
[0032] In the diagram: 1. Megohmmeter; 2. Wire; 3. Detection component; 4. Connector; 31. Slide key; 32. Slide key port; 33. Detection box; 34. Test port; 35. Slide plate; 36. Driven slide; 37. Active slide; 38. Guide post seat; 39. Copper column; 40. Copper sheet; 41. Arc plate; 42. Compression spring; 43. Telescopic rod; 44. Internal seat; 45. Slider; 46. Connecting block; 47. Diagonal rod; 48. Fixed post; 49. Slip ring; 50. Slide column. Detailed Implementation
[0033] With reference to the accompanying drawings of the embodiments of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below.
[0034] Example: Please refer to the appendix. Figure 1-4 This utility model provides a technical solution: a portable marine power cable insulation testing device, which includes an ohmic meter 1 and two testing components 3, wherein each testing component 3 is connected to a corresponding terminal on the ohmic meter 1 by a wire 2, and the testing component 3 includes:
[0035] The test box 33 is made of waterproof material and has a test port 34 on its front end.
[0036] The guide post seat 38 is fixed at the rear port of the detection box 33, and multiple copper posts 39 are fixed inside the guide post seat 38.
[0037] Connect the handle 4, one end of which is connected to the wire 2, and the other end of the handle 4 is inserted into the guide post seat 38 and connected to each copper post 39.
[0038] A copper sheet 40 is fixed inside the detection box 33 and close to the guide post seat 38, and the copper sheet 40 is connected to each copper post 39;
[0039] There are two built-in seats 44, both of which are fixed in the inner cavity of the detection box 33. Each built-in seat 44 has a rectangular hole through it. The built-in seat 44 located at the rear is connected to the copper sheet 40.
[0040] There are two slide plates 35, which are slidably disposed between two built-in seats 44. The two slide plates 35 can move synchronously in opposite directions or in opposite directions through a linkage mechanism, and pressure rings are installed on the opposite end faces of the two slide plates 35.
[0041] And a pushing mechanism that can press down or pull up the slide plate 35 located above.
[0042] In this embodiment, the two sliding plates 35 are always symmetrically arranged relative to the rectangular hole.
[0043] In this embodiment, there are two linkage mechanisms, which are arranged symmetrically, and the two linkage mechanisms are respectively installed on two built-in seats 44.
[0044] In this embodiment, the linkage mechanism includes:
[0045] There are two sliders 45, which are slidably disposed in two sliding cavities located above and below the rectangular hole on the slide plate 35. One end of a sliding post 50 is fixedly connected to one of the opposing end faces of the two sliders 45, and the other end of each sliding post 50 extends into the rectangular hole.
[0046] A fixing post 48 is fixed at one end to the side wall of a rectangular hole, and a limit ring is fixed at the other end of the fixing post 48.
[0047] Slip ring 49, which is fitted onto fixed post 48;
[0048] And there are two diagonal rods 47, which are symmetrically arranged relative to the fixed column 48. One end of each diagonal rod 47 can be rotatably mounted on the slip ring 49, and the other end of each diagonal rod 47 can be rotatably connected to the protruding end of each of the two slip columns 50.
[0049] In this embodiment, each slider 45 is fixedly connected to a connecting block 46, and the connecting block 46 is slidably disposed in the groove opening connected to the slide cavity. The connecting block 46 is fixedly connected to the slide plate 35.
[0050] In this embodiment, the pressure ring is composed of an arc-shaped plate 41, a compression spring 42, and a telescopic rod 43. The arc-shaped plate 41 is fixedly connected to the slide plate 35 by multiple telescopic rods 43, and a compression spring 42 is wound around the side wall of each telescopic rod 43.
[0051] In this embodiment, a rubber pad is provided on the concave surface of the arc plate 41.
[0052] In this embodiment, the pushing mechanism includes:
[0053] The driven slide 36 is trapezoidal and fixed to the slide plate 35;
[0054] The active slide 37 is slidably engaged with the driven slide 36.
[0055] And the slide key 31, which is slidably connected to the slide key port 32 of the detection box 33, and the slide key 31 and the active slide 37 are fixed together by a connecting rod.
[0056] In practical implementation, this new equipment mainly determines the insulation performance of each power cable by measuring the phase-to-phase insulation resistance value. First, the G terminal of the megohmmeter is not connected. Then, the two detection components 3 are respectively connected to the L and E terminals of the megohmmeter through the wires 2. Then, the slide key 31 is slid backward to make the distance between the two slide plates the maximum spacing. The cable end is inserted into the detection box from the test port 34 until the cable end touches the copper plate. Then, the slide key 31 is pushed forward to make the two slide plates move synchronously in opposite directions. The cable end is clamped and fixed by the two arc plates 41. The above operation is repeated to detect the resistance of each power cable and thus determine its insulation performance.
[0057] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A portable marine power cable insulation testing device, comprising an ohmic meter (1) and two testing components (3), wherein, Each of the detection components (3) is connected to the corresponding terminal on the ohmic meter (1) by a wire (2), characterized in that: the detection component (3) includes: The test box (33) has a test port (34) on its front end face; The guide post seat (38) is fixed at the rear port of the detection box (33), and a plurality of copper posts (39) are fixed inside the guide post seat (38). The connecting handle (4) is connected at one end to the wire (2), and the other end of the connecting handle (4) is inserted into the guide post seat (38) and connected to each copper post (39); A copper sheet (40) is fixed inside the detection box (33) and close to the guide post seat (38), and the copper sheet (40) is connected to each copper post (39); There are two built-in seats (44), both of which are fixed in the inner cavity of the detection box (33). Each built-in seat (44) has a rectangular hole through it. There are two slide plates (35), which are slidably disposed between two built-in seats (44). The two slide plates (35) move synchronously towards each other or away from each other through a linkage mechanism. Each of the two slide plates (35) has a pressure ring installed on one of its opposite ends. And a pushing mechanism that can press down or pull up the slide plate (35) located above.
2. The portable marine power cable insulation testing device according to claim 1, characterized in that: The two slide plates (35) are always symmetrically arranged relative to the rectangular hole.
3. The portable marine power cable insulation testing device according to claim 2, characterized in that: There are two linkage mechanisms, which are arranged symmetrically, and the two linkage mechanisms are respectively set on two built-in seats (44).
4. The portable marine power cable insulation testing device according to claim 3, characterized in that: The linkage mechanism includes: Two sliders (45) are provided and are slidably disposed in two sliding cavities located above and below the rectangular hole on the slide plate (35). One end of a sliding column (50) is fixedly connected to one end of each slider (45) facing each other. The other end of each sliding column (50) extends into the rectangular hole. A fixing post (48) is fixed at one end to the side wall of a rectangular hole, and a limit ring is fixed at the other end of the fixing post (48); A slip ring (49) is fitted onto the fixed post (48); And diagonal rods (47), which are provided in two and are symmetrically arranged relative to the fixed column (48). One end of each diagonal rod (47) can be rotatably mounted on the slip ring (49), and the other end of each diagonal rod (47) can be rotatably connected to the extended end of each of the two slip columns (50).
5. A portable marine power cable insulation testing device according to claim 4, characterized in that: Each slider (45) is fixedly connected to a connecting block (46), and the connecting block (46) is slidably disposed in a groove communicating with the slide cavity. The connecting block (46) is fixedly connected to the slide plate (35).
6. The portable marine power cable insulation testing device according to claim 1, characterized in that: The pressure ring is composed of an arc plate (41), a compression spring (42) and a telescopic rod (43). The arc plate (41) is fixedly connected to the slide plate (35) by multiple telescopic rods (43), and a compression spring (42) is wound on the side wall of each telescopic rod (43).
7. A portable marine power cable insulation testing device according to claim 6, characterized in that: A rubber pad is provided on the concave surface of the arc plate (41).
8. A portable marine power cable insulation testing device according to claim 1, characterized in that: The pushing mechanism includes: The driven slide (36) is trapezoidal and fixed to the slide plate (35); The active slide (37) is slidably engaged with the driven slide (36); And a sliding key (31), which is slidably connected to the sliding key port (32) of the detection box (33), and the sliding key (31) and the active slide (37) are fixed together by a connecting rod.