A sealing device for aluminum electrolytic capacitors
By introducing a feeding structure and a protective structure into the aluminum electrolytic capacitor sealing device, the problem of unstable feeding speed was solved, production efficiency and product quality were improved, and the reliability and safety of automated sealing operation were ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGZHENG ELECTRONIC TECH (HUBEI) CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-26
AI Technical Summary
The existing aluminum electrolytic capacitor sealing device has an unstable feeding speed during the feeding process, which makes the automated production process difficult and affects production efficiency and product quality.
A sealing device for aluminum electrolytic capacitors, including a feeding structure and a protective structure, was designed. By setting up a feeding cylinder, rollers and push plates in the feeding structure, the feeding process of the capacitor body is ensured to be stable and smooth, and the protective structure prevents dust and debris from entering, thus protecting the equipment and the safety of the operators.
This ensures the stability and smoothness of the capacitor body feeding process, improves production efficiency and product quality, prevents equipment failures and safety accidents, and ensures the reliability of automated sealing operations.
Smart Images
Figure CN224288036U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum electrolytic capacitor sealing technology, specifically to an aluminum electrolytic capacitor sealing device. Background Technology
[0002] An aluminum electrolytic capacitor is a type of capacitor that uses aluminum as the main electrode material. Through an electrolytic process, an oxide film forms on the aluminum surface as the dielectric. When a positive voltage is applied across the capacitor, aluminum atoms on the anode foil lose electrons to become aluminum ions, which combine with oxygen ions in the electrolyte to form a thin aluminum oxide film. Simultaneously, a reduction reaction occurs on the cathode foil, attracting cations from the electrolyte to accumulate on its surface. This creates an electric field between the anode and cathode foils, storing charge and thus achieving charging.
[0003] A Chinese patent with publication number CN220895353U discloses a sealing device for aluminum electrolytic capacitors. The key technical features include a worktable, a switching mechanism, a sealing mechanism, and a waist-binding and unloading mechanism. The worktable has four corner supports on its bottom surface. The switching mechanism is located at the center of the upper surface of the worktable. The sealing mechanism includes a lead screw, a fixed cylinder, a support frame, and a sealing post. The fixed cylinder is fixedly connected to the upper surface of the worktable, and the lead screw is rotatably connected to the center of the fixed cylinder. The outer surface of the fixed cylinder has an clearance opening. The support frame is threadedly connected to the lead screw via a connecting block. The sealing head has a trapezoidal groove inside. The waist-binding and unloading mechanism is located on the left front end of the upper surface of the worktable. This sealing device for aluminum electrolytic capacitors ensures uninterrupted sealing of the capacitors, has a more compact structure, occupies less space, and allows for direct waist-binding after sealing, ensuring continuous operation and improving work efficiency.
[0004] When sealing aluminum electrolytic capacitors, existing sealing devices use a feeding trough for feeding. However, the feeding trough is an inclined U-shaped plate. Therefore, the structure of the U-shaped trough may cause uneven friction and gravity forces on the capacitors during the sliding process, resulting in unstable feeding speed. Sometimes the capacitors will clump together and slide down quickly, and sometimes they will slide down slowly individually. This will bring difficulties to the subsequent sealing operation and make it difficult to achieve a stable automated production process. To address this, we propose an aluminum electrolytic capacitor sealing device. Utility Model Content
[0005] The purpose of this invention is to provide a sealing device for aluminum electrolytic capacitors to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a sealing device for an aluminum electrolytic capacitor, comprising a workbench and a capacitor body. A microcontroller is mounted on the surface of the workbench, a material tray is mounted on the surface of the workbench, a material binding device is mounted on the surface of the workbench, a sealing device is mounted on the surface of the workbench, a material feeding groove is mounted on the surface of the workbench, and a feeding structure is provided on the surface of the workbench. The feeding structure includes a support plate, which is fixedly connected to the surface of the workbench. A feeding cylinder is fixedly connected to the side of the support plate away from the workbench. A U-shaped plate is fixedly connected to the arc surface of the feeding cylinder, and a telescopic rod is fixedly connected to the inner wall of the U-shaped plate. A push plate is fixedly connected to the output end of the telescopic rod. An arc-shaped hole is opened on the arc surface of the feeding cylinder, and the capacitor body is located inside the feeding cylinder.
[0007] The effect achieved by the above components is as follows: by setting up the feeding structure, the stability and smoothness of the capacitor body feeding process are ensured, avoiding the problem of unstable feeding speed caused by the feeding method in the existing technology, providing a reliable foundation for subsequent automated sealing operations, and improving production efficiency and product quality.
[0008] Preferably, the bottom surface of the inner wall of the feeding cylinder is provided with a groove, and the inner wall of the groove is rotatably connected to a plurality of rollers.
[0009] The effect achieved by the above components is that the rollers rotate along with the capacitor body as it moves, and the rotation of the rollers greatly reduces the friction between the capacitor body and the bottom surface of the feed cylinder, allowing the capacitor body to move more smoothly.
[0010] Preferably, the arc surface of the feeding cylinder is fixedly connected to two baffles, which are located on both sides of the arc-shaped hole.
[0011] The effect achieved by the above components is that the two baffles are located on both sides of the arc-shaped hole, which can prevent the capacitor body from accidentally falling off the sides of the arc-shaped hole during movement and ensure the stability of the capacitor body's movement path.
[0012] Preferably, a protective pad is fixedly connected to the side of the push plate near the feed cylinder, and the protective pad is made of rubber.
[0013] The effect achieved by the above components is as follows: the rubber protective pad fixedly connected to the side of the push plate near the feed cylinder can prevent the push plate from making direct hard contact with the capacitor body when the push plate pushes the capacitor body, thus preventing scratches, wear and other damage to the surface of the capacitor body and protecting the capacitor body.
[0014] Preferably, the surface of the workbench is provided with a protective structure, the protective structure including a bracket, the bracket being fixedly connected to the surface of the workbench, a rotating shaft passing through the surface of the bracket, a drive arm being fixedly connected to the arc surface of the rotating shaft, a protective cover being fixedly connected to one end of the drive arm, the size of the protective cover being larger than the size of the microcontroller, a torsion spring being fitted onto the arc surface of the rotating shaft, the two ends of the torsion spring being fixedly connected to the bracket and the rotating shaft respectively, a pin being slidably inserted into the surface of the bracket, and two circular grooves being formed on the surface of the drive arm, the size of the pin being adapted to the size of the circular grooves.
[0015] The effect achieved by the above components is as follows: by setting up a protective structure, the microcontroller and other components on the workbench surface are protected, preventing dust, debris and other objects from entering the device and affecting the normal operation of the equipment. At the same time, it can also prevent operators from accidentally touching the moving parts and causing safety accidents.
[0016] Preferably, a spring is fitted onto the arc surface of the pin, and the two ends of the spring are fixedly connected to the pin and the bracket, respectively.
[0017] The effect achieved by the above components is that, under the action of the spring, the pin is firmly inserted into the round groove, thereby preventing the pin from coming out of the round groove due to shaking.
[0018] Preferably, one end of the rotating shaft is fixedly connected to a turntable, and the vertical cross-section of the turntable is in the shape of a cross.
[0019] The effect achieved by the above components is that the turntable drives the rotating shaft to rotate, and the turntable facilitates the rotation of the turntable.
[0020] Compared with the prior art, the beneficial effects of this utility model are:
[0021] This utility model, by setting up a feeding structure, ensures the stability and smoothness of the capacitor body feeding process, avoids the problem of unstable feeding speed caused by the feeding method in the prior art, provides a reliable foundation for subsequent automated sealing operations, and improves production efficiency and product quality.
[0022] By setting up a protective structure, the microcontroller and other components on the workbench surface can be protected, preventing dust, debris and other contaminants from entering the device and affecting its normal operation. At the same time, it can also prevent operators from accidentally touching the moving parts and causing safety accidents. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a schematic diagram of the sealing structure of this utility model;
[0025] Figure 3 This utility model Figure 2 Enlarged view of point A in the image;
[0026] Figure 4 This is a schematic diagram of the structure of the U-shaped plate in this utility model;
[0027] Figure 5 This is a schematic diagram of the protective structure of this utility model;
[0028] Figure 6 This is a schematic diagram of the structure of the protective cover of this utility model.
[0029] In the diagram: 1. Workbench; 2. Microcontroller; 3. Material tray; 4. Material binding device; 5. Sealing device; 6. Feeding chute; 7. Feeding structure; 701. Support plate; 702. Feeding cylinder; 703. U-shaped plate; 704. Telescopic rod; 705. Push plate; 706. Arc-shaped hole; 707. Groove; 708. Roller; 709. Baffle; 710. Protective pad; 8. Protective structure; 81. Bracket; 82. Rotating shaft; 83. Drive arm; 84. Protective cover; 85. Torsion spring; 86. Pin; 87. Circular groove; 88. Spring; 89. Turntable. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1-2 This utility model provides a technical solution: a sealing device for aluminum electrolytic capacitors, including a workbench 1 and a capacitor body 9. A microcontroller 2, a material tray 3, a material binding device 4, a sealing device 5, and a material discharge chute 6 are mounted on the surface of the workbench 1. A feeding structure 7 is also provided on the surface of the workbench 1. By setting the feeding structure 7, the stability and smoothness of the feeding process of the capacitor body 9 are ensured, avoiding the problem of unstable material discharge speed caused by the feeding method in the prior art. This provides a reliable foundation for subsequent automated sealing operations, improving production efficiency and product quality. A protective structure 8 is provided on the surface of the workbench 1. This protective structure 8 protects the microcontroller 2 and other components on the surface of the workbench 1, preventing dust, debris, etc., from entering the device and affecting its normal operation. It also prevents operators from accidentally touching moving parts and causing safety accidents.
[0032] Reference Figure 2 and Figure 3 and Figure 4 As shown in this embodiment: the feeding structure 7 includes a support plate 701, which is fixedly connected to the surface of the workbench 1. A feeding cylinder 702 is fixedly connected to the side of the support plate 701 away from the workbench 1. A U-shaped plate 703 is fixedly connected to the arc surface of the feeding cylinder 702. A telescopic rod 704 is fixedly connected to the inner wall of the U-shaped plate 703. A push plate 705 is fixedly connected to the output end of the telescopic rod 704. An arc-shaped hole 706 is opened on the arc surface of the feeding cylinder 702. The capacitor body 9 is located inside the feeding cylinder 702. A groove 707 is opened on the bottom surface of the inner wall of the feeding cylinder 702. Several rollers 708 are rotatably connected to the inner wall of the groove 707. The rollers 708 rotate with the capacitor body 9 when it moves. The rotation of the rollers 708 greatly reduces the friction between the capacitor body 9 and the bottom surface of the feeding cylinder 702, so that the capacitor body 9 can move more smoothly. Two baffles 709 are fixedly connected to the arc surface of the feeding cylinder 702. The two baffles 709 are located on both sides of the arc-shaped hole 706, respectively. The two baffles 709 are located on both sides of the arc-shaped hole 706, which can prevent the capacitor body 9 from accidentally falling off the sides of the arc-shaped hole 706 during the movement, and ensure the stability of the movement path of the capacitor body 9. A protective pad 710 made of rubber is fixedly connected to the side of the push plate 705 near the feeding cylinder 702. When the push plate 705 pushes the capacitor body 9, it can prevent the push plate 705 from making direct hard contact with the capacitor body 9, and prevent scratches, wear and other damage to the surface of the capacitor body 9, thus protecting the capacitor body 9.
[0033] Reference Figure 5 and Figure 6 As shown, specifically, the protective structure 8 includes a bracket 81, which is fixedly connected to the surface of the workbench 1. A rotating shaft 82 rotatably passes through the surface of the bracket 81. A drive arm 83 is fixedly connected to the arc surface of the rotating shaft 82. A protective cover 84 is fixedly connected to one end of the drive arm 83. The size of the protective cover 84 is larger than that of the microcontroller 2. A torsion spring 85 is fitted onto the arc surface of the rotating shaft 82. The two ends of the torsion spring 85 are fixedly connected to the bracket 81 and the rotating shaft 82, respectively. A pin 86 is slidably inserted into the surface of the bracket 81. Two circular grooves 87 are formed on the surface of the drive arm 83. The size of the pin 86 is adapted to the size of the circular grooves 87. A spring 88 is fitted onto the arc surface of the pin 86. The two ends of the spring 88 are fixedly connected to the pin 86 and the bracket 81, respectively. Under the action of the spring 88, the pin 86 is tightly inserted into the circular groove 87, thereby preventing the pin 86 from falling out of the circular groove 87 due to shaking. One end of the rotating shaft 82 is fixedly connected to a turntable 89. The vertical cross section of the turntable 89 is in the shape of a cross. The turntable 89 drives the rotating shaft 82 to rotate, and the turntable 89 facilitates the rotation of the turntable 89.
[0034] Working Principle: When using this aluminum electrolytic capacitor sealing device, firstly, multiple capacitor bodies 9 are placed into the feeding cylinder 702. At this time, the telescopic rod 704 is activated. The output end of the telescopic rod 704 will drive the push plate 705 to move towards the feeding cylinder 702. Since the capacitor bodies 9 are located inside the feeding cylinder 702, the push plate 705 will push the capacitor bodies 9 during the movement. The roller 708 will rotate along with the capacitor bodies 9 as they move. The rotation of the roller 708 greatly reduces the friction between the capacitor bodies 9 and the bottom surface of the feeding cylinder 702, allowing the capacitor bodies 9 to move more smoothly. At the same time, the arc-shaped opening on the arc surface of the feeding cylinder 702... The hole 706 is used to allow the capacitor body 9 to be moved from the feed cylinder 702 to the designated position under the push of the push plate 705. The two baffles 709 are located on both sides of the arc-shaped hole 706, which can prevent the capacitor body 9 from accidentally falling from both sides of the arc-shaped hole 706 during the movement, and ensure the stability of the movement path of the capacitor body 9. The rubber protective pad 710 is fixedly connected to the side of the push plate 705 near the feed cylinder 702. When the push plate 705 pushes the capacitor body 9, it can prevent the push plate 705 from making direct hard contact with the capacitor body 9, and prevent scratches, wear and other damage to the surface of the capacitor body 9, thus protecting the capacitor body 9.
[0035] If the microcontroller 2 needs to be operated during the operation of the device, first rotate the turntable 89. The turntable 89 drives the rotating shaft 82 to rotate, the rotating shaft 82 drives the drive arm 83 to rotate, and the drive arm 83 drives the protective cover 84 to rotate around the rotating shaft 82. At this time, the torsion spring 85 undergoes elastic deformation. When the protective cover 84 rotates to a suitable angle, insert the pin 86 into the circular groove 87 on the surface of the drive arm 83. Under the action of the spring 88, the pin 86 is tightly inserted into the circular groove 87, thereby fixing the position of the protective cover 84 and exposing the inside of the device for the operator to perform relevant operations. After the operation is completed, pull out the pin 86. Under the elastic force of the torsion spring 85, the protective cover 84 will automatically rotate back to its original position, protecting the microcontroller 2 and other components on the surface of the workbench 1, preventing dust, debris and other objects from entering the device and affecting the normal operation of the equipment. At the same time, it can also prevent the operator from accidentally touching the moving parts and causing a safety accident.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sealing device for an aluminum electrolytic capacitor, comprising a workbench (1) and a capacitor body (9), wherein a microcontroller (2) is mounted on the surface of the workbench (1), a material tray (3) is mounted on the surface of the workbench (1), a material binding device (4) is mounted on the surface of the workbench (1), a sealing device (5) is mounted on the surface of the workbench (1), a material unloading groove (6) is mounted on the surface of the workbench (1), and a material feeding structure (7) is provided on the surface of the workbench (1), characterized in that: The feeding structure (7) includes a support plate (701), which is fixedly connected to the surface of the workbench (1). A feeding cylinder (702) is fixedly connected to the side of the support plate (701) away from the workbench (1). A U-shaped plate (703) is fixedly connected to the arc surface of the feeding cylinder (702). A telescopic rod (704) is fixedly connected to the inner wall of the U-shaped plate (703). A push plate (705) is fixedly connected to the output end of the telescopic rod (704). An arc-shaped hole (706) is opened on the arc surface of the feeding cylinder (702). The capacitor body (9) is located inside the feeding cylinder (702).
2. The sealing device for sealing the opening of an aluminum electrolytic capacitor according to claim 1, characterized in that: The bottom surface of the inner wall of the feed cylinder (702) is provided with a groove (707), and a number of rollers (708) are rotatably connected to the inner wall of the groove (707).
3. The sealing device for sealing the end of an aluminum electrolytic capacitor according to claim 1, characterized in that: The arc surface of the feed cylinder (702) is fixedly connected to two baffles (709), which are located on both sides of the arc-shaped hole (706).
4. The sealing device for sealing the end of an aluminum electrolytic capacitor according to claim 1, characterized in that: A protective pad (710) is fixedly connected to the side of the push plate (705) near the feed cylinder (702), and the protective pad (710) is made of rubber.
5. The sealing device for sealing the end of an aluminum electrolytic capacitor according to claim 1, characterized in that: The surface of the workbench (1) is provided with a protective structure (8). The protective structure (8) includes a bracket (81). The bracket (81) is fixedly connected to the surface of the workbench (1). A rotating shaft (82) is rotatably passed through the surface of the bracket (81). A drive arm (83) is fixedly connected to the arc surface of the rotating shaft (82). A protective cover (84) is fixedly connected to one end of the drive arm (83). The size of the protective cover (84) is larger than the size of the microcontroller (2). A torsion spring (85) is sleeved on the arc surface of the rotating shaft (82). The two ends of the torsion spring (85) are fixedly connected to the bracket (81) and the rotating shaft (82) respectively. A pin (86) is slidably inserted into the surface of the bracket (81). Two circular grooves (87) are opened on the surface of the drive arm (83). The size of the pin (86) is adapted to the size of the circular groove (87).
6. The sealing device for sealing the opening of an aluminum electrolytic capacitor according to claim 5, characterized in that: The arc surface of the pin (86) is fitted with a spring (88), and the two ends of the spring (88) are fixedly connected to the pin (86) and the bracket (81) respectively.
7. The sealing device for sealing the end of an aluminum electrolytic capacitor according to claim 5, characterized in that: One end of the rotating shaft (82) is fixedly connected to a turntable (89), and the vertical cross section of the turntable (89) is in the shape of a cross.