An isolation contact installation device
By designing an isolation contact installation device, a cylinder is used to drive the support plate to move horizontally and engage the pin shaft, solving the problems of unstable installation accuracy and low efficiency of isolation contacts. This achieves automated installation, adapts to the needs of isolation contacts of different specifications, and improves production efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN ZHONGWANG ELECTRIC CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-26
AI Technical Summary
Existing methods for installing isolating contacts suffer from problems such as unstable installation accuracy, low efficiency, and difficulty in manual installation, making it difficult to meet the needs of large-scale production.
An isolation contact installation device is used, including a workbench, a first support plate, a second support plate, a first cylinder, and a second cylinder. The cylinder drives the support plate to move horizontally and engage the isolation pin shaft, thereby realizing the automated installation of the isolation contact.
It achieves precise alignment and efficient installation of isolating contacts, improves installation efficiency, adapts to the installation needs of isolating contacts of different specifications, reduces manual intervention, and improves production efficiency.
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Figure CN224288087U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of isolating contact installation, and in particular to an isolating contact installation device. Background Technology
[0002] Isolating contacts are typically circuit breakers mounted on utility poles, creating a visible and obvious disconnect point in high-voltage or low-voltage circuits to ensure the safe operation and maintenance of the power system. Isolating contacts must be able to withstand certain voltage and current and provide sufficient insulation in their open state to ensure safety. The assembly of isolating contacts in related technologies usually involves the clamping force created by the tension generated by the deformation of multiple pairs of contact fingers and springs. Because each pair of contact fingers is equipped with a spring, the installation process typically requires one person to overcome the spring tension while another person assists in placing the contact finger into the contact finger seat.
[0003] However, this installation method results in significant overall elasticity, making manual installation difficult and prone to instability in the installation accuracy of the isolating contact during the process, which is insufficient to meet the needs of large-scale production. Manual installation also suffers from poor clamping accuracy and cannot achieve rapid installation, limiting production flexibility and hindering the further development of isolating contact installation. Utility Model Content
[0004] To improve assembly accuracy and facilitate rapid installation, this application provides an isolation contact mounting device.
[0005] This application provides an isolation contact mounting device, which adopts the following technical solution:
[0006] An isolation contact mounting device, comprising:
[0007] Workbench;
[0008] A first abutment plate is disposed above the worktable, corresponding to a second abutment plate. The first abutment plate is fixedly connected to the worktable, and the second abutment plate is slidably connected to the worktable.
[0009] The first cylinder and the second cylinder are arranged on both sides of the worktable. The protruding end of the first cylinder passes through the first abutment plate and is fixedly connected to the second abutment plate, so that the first cylinder drives the second abutment plate to move horizontally above the worktable. The protruding end of the second cylinder passes through the second abutment plate and is movably engaged with the isolation pin shaft.
[0010] By adopting the above technical solution, a workbench is set up to provide an installation base for the equipment components; the first support plate is fixed on the workbench, and the second support plate corresponds to it and can slide on the workbench, which facilitates the adjustment of the position between the two; the first cylinder drives the second support plate to move horizontally, which facilitates the installation operation of the isolating contact; the second cylinder engages the isolating pin shaft, which can realize the positioning of the isolating pin shaft and help to complete the installation of the isolating contact.
[0011] Optionally, the upper surface of the worktable is provided with two sliding grooves spaced apart, each of which is equipped with a slide rail. A receiving plate is provided on one side of the worktable and is fixedly connected by a reinforcing plate.
[0012] By adopting the above technical solution, the slide groove and slide rail set on the workbench facilitate the sliding connection of other components and enable the components to move on the workbench; the receiving plate is fixedly connected to one side of the workbench by a reinforcing plate, which can enhance the stability of the connection between the receiving plate and the workbench.
[0013] Optionally, the first abutment plate has stepped grooves a and b spaced apart on the same vertical surface. A connecting hole is provided at the bottom of the first abutment plate and at one corner of the top of the second abutment plate. Two pin holes a are spaced apart on both sides of the top of the first abutment plate, and a pin hole b is provided at the other corner of the second abutment plate. A limiting pin is provided in both pin hole a and pin hole b.
[0014] By adopting the above technical solution, the first supporting plate has stepped grooves a and b, which can be used to place components such as isolation connecting plates and isolation sliders, and play a role in positioning and bearing; the connecting holes facilitate the passage of the protruding ends of the first cylinder and the second cylinder and their connection with the corresponding components to realize power transmission; the pin holes a and b and the setting of limit pins can limit the relevant components and ensure the stability and accuracy of equipment operation.
[0015] Optionally, the bottom surface of the stepped groove a is set as a plane, and the two sides of the plane are set as stepped shapes, and the stepped groove b is connected to the stepped groove a.
[0016] By adopting the above technical solution, the bottom surface of the stepped groove a is set as a plane and the two sides are stepped to facilitate the placement of the isolation slider. The stepped groove b is connected to the stepped groove a. Combined with the overall solution, it is conducive to the rational layout of the isolation connecting plate and the isolation slider. This facilitates the subsequent operation of moving the second abutment plate driven by the first cylinder to put the other isolation connecting plate set in the installation groove onto the long and short isolation pin shafts.
[0017] Optionally, the second abutment plate has sliders at both ends below it, and the sliders are mounted on the slide rail. One side of the second abutment plate has an installation groove, and the stepped groove a is correspondingly provided with the installation groove. The connecting hole and pin hole b on the second abutment plate are located on both sides of the installation groove.
[0018] By adopting the above technical solution, the sliders at both ends of the second support plate are installed on the slide rail, so that the second support plate can move smoothly on the worktable along the slide rail; the mounting groove on one side of the second support plate is correspondingly set with the stepped groove a, which facilitates the placement of parts and the assembly operation; the connecting hole and pin hole b are located on both sides of the mounting groove, which facilitates the connection of the cylinder extension end and the setting of the limit pin, so as to realize the connection and limit of the parts.
[0019] Optionally, the protruding end of the first cylinder passes through the connecting hole provided on the first abutment plate and is fixedly connected to the second abutment plate. The protruding end of the second cylinder passes through the connecting hole provided on the second abutment plate and is secured to the long isolation pin shaft by a snap-fit block. The snap-fit block is cylindrical in the middle and rectangular blocks are provided on both sides of the cylinder.
[0020] By adopting the above technical solution, the extended end of the first cylinder passes through the connecting hole of the first abutment plate and is fixedly connected to the second abutment plate, which enables the first cylinder to drive the second abutment plate to move smoothly on the worktable; the extended end of the second cylinder passes through the connecting hole of the second abutment plate and is clamped to the long isolation pin shaft by a snap-fit block of a specific shape, which can reliably fix the long isolation pin shaft and facilitate subsequent operations.
[0021] Optionally, two first placement plates are spaced apart, each with a prismatic groove on its top and fixedly connected to the workbench. The second placement plate is fixedly connected to the workbench and has an arc-shaped groove on its top. The first and second placement plates are arranged correspondingly and located on both sides of the slide groove. A support plate a is provided between the first and second placement plates and is fixedly connected to the workbench. The support plate a has an opening groove on its top, and a support plate b is provided on one side of the support plate a and fixedly connected to the workbench.
[0022] By adopting the above technical solution, two spaced first placement plates with prismatic grooves on the top are set on the workbench, which can place the two sides of the isolation crank arm and play the role of positioning and supporting the isolation crank arm; a second placement plate with an arc groove on the top is set on the workbench, which can place one side of the isolation insulating rod and provide support and positioning for the isolation insulating rod; the first placement plate and the second placement plate are set opposite each other and located on both sides of the slide groove, which can make the layout of each component reasonable and facilitate operation; a support plate a with an open groove on the top is set between the two and fixed on the workbench, which can place the other side of the isolation insulating rod; the support plate b is fixedly connected to the workbench and is used to support the isolation crank arm, thereby further stabilizing the placement position of the isolation insulating rod and ensuring the stability and accuracy of the entire isolation contact installation process.
[0023] Optionally, two isolation connecting plates are provided at intervals, one placed in the stepped groove b and the other in the mounting groove. The isolation slider is placed in the stepped groove a. The prismatic grooves are respectively placed on both sides of the isolation crank arm. The arc groove is placed on one side of the isolation insulating rod. The opening groove of the support plate a is placed on the other side of the isolation insulating rod. The support plate b supports the isolation crank arm. The isolation crank arm is connected to one of the isolation connecting plates through a short isolation pin shaft. The isolation insulating rod is connected to the isolation slider through a long isolation pin shaft, so that when the first cylinder retracts and the second abutment plate moves horizontally on the worktable, the other isolation connecting plate set in the mounting groove is sleeved on the long and short isolation pin shafts.
[0024] By adopting the above technical solution, the placement positions of components such as the isolation connecting plate, isolation slider, isolation crank arm, and isolation insulating rod are reasonably arranged. The second abutment plate is moved horizontally by the contraction of the first cylinder, and the isolation connecting plate in the mounting slot can be sleeved on the long and short isolation pin shafts to achieve orderly installation and connection of each component, which facilitates the installation of the isolation contact.
[0025] In summary, this application includes at least one of the following beneficial effects:
[0026] 1. By using the first cylinder to drive the second supporting plate to move horizontally, precise alignment and efficient installation of each component of the isolating contact can be achieved, solving the problems of unstable installation accuracy and low efficiency in traditional installation methods; 2. The equipment has a variety of placement structures to adapt to different isolating contact components, such as prismatic grooves, arc grooves, and open grooves, which can meet the installation requirements of different specifications of isolating contacts and solve the problem of poor adaptability of simple tooling fixtures; 3. By using the first and second cylinders to work together, the automated installation of each component can be achieved, reducing manual intervention and solving the problem of the lack of overall coordination and automation in semi-automatic mechanical equipment. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of the overall assembly of an embodiment of this application;
[0028] Figure 2 This is a top view of an embodiment of the present application;
[0029] Figure 3 This is a schematic diagram of the installation device structure according to an embodiment of this application;
[0030] Figure 4 This is an embodiment of the present application. Figure 3 A schematic diagram of the structure of A in the middle;
[0031] Figure 5 This is a schematic diagram of the structure of the first and second abutment plates in the embodiments of this application.
[0032] Explanation of reference numerals in the attached drawings: 1. Workbench; 101. Slide groove; 102. Slide rail; 2. Support plate; 201. Reinforcing plate; 3. First abutment plate; 301. Stepped groove a; 302. Stepped groove b; 303. Pin hole a; 4. Second abutment plate; 401. Pin hole b; 402. Slider; 403. Mounting groove; 340. Connecting hole; 5. First cylinder; 6. Second cylinder; 601. Snap-fit block; 7. First placement plate; 701. Prismatic groove; 8. Second placement plate; 801. Arc groove; 9. Support plate a; 10. Support plate b; 11. Isolation crank arm; 12. Isolation connecting plate; 13. Isolation slider; 14. Isolation insulating pull rod; 15. Isolation pin shaft. Detailed Implementation
[0033] The following combination Figures 1 to 5 This application will be described in further detail.
[0034] This application provides an isolation contact mounting device.
[0035] refer to Figure 1 and Figure 2This installation equipment comprises a workbench 1, a first supporting plate 3, a second supporting plate 4, a first cylinder 5, a second cylinder 6, a first placement plate 7, a second placement plate 8, and a support plate a9. The isolating contact consists of an isolating crank arm 11, an isolating connecting plate 12, an isolating slider 13, an isolating insulating pull rod 14, and an isolating pin shaft 15. The first supporting plate 3 and the second supporting plate 4 are correspondingly positioned above the workbench 1. The first supporting plate 3 is fixedly connected to the workbench 1, and the second supporting plate 4 is slidably connected to the workbench 1. The first cylinder 5 and the second cylinder 6 are positioned on opposite sides of the workbench 1. The protruding end of the first cylinder 5 passes through the first supporting plate 3 and is fixedly connected to the second supporting plate 4. The protruding end of the second cylinder 6 passes through the second supporting plate 4 and is movably engaged with the isolating pin shaft 15, achieving the effect of automatically and accurately completing the installation of the isolating contact. This is because the first cylinder 5 can move the second supporting plate 4, and the second cylinder 6 can install the isolating pin shaft 15 into place. The coordinated operation of these components enables the installation of the isolating contact. (Reference) Figure 1 and Figure 2 The worktable 1 includes a slide groove 101, a slide rail 102, a support plate 2, and a reinforcing plate 201. Two slide grooves 101 are machined at intervals on the upper surface of the worktable 1, providing track space for the sliding of the second support plate 4. The slide groove 101 can be a dovetail groove, which offers good stability and prevents the second support plate 4 from derailing during sliding; alternatively, it can be a rectangular groove, which is easier to manufacture. The slide rail 102 is set within the slide groove 101 and is generally made of a high-hardness, smooth-surface metal material, such as stainless steel. It works in conjunction with the slide groove 101 to ensure smoother sliding of the second support plate 4. The support plate 2 is located on one side of the worktable 1 and serves to support some components or assist in installation operations. The reinforcing plate 201 is used to fix the support plate 2 and the worktable 1. It is usually a triangular plate; the triangle provides stability and enhances the firmness of the connection between the support plate 2 and the worktable 1. The combination of the receiving plate 2 and the reinforcing plate 201 makes the structure of the workbench 1 more stable, which helps to improve the overall stability and reliability of the equipment. (Reference) Figure 1 and Figure 2The first supporting plate 3 includes a stepped groove a301, a stepped groove b302, a connecting hole 340, a pin hole a303, and a limiting pin. Stepped grooves a301 and b302 are spaced apart on the same vertical surface of the first supporting plate 3. The bottom surface of stepped groove a301 is flat, and both sides of the flat surface are stepped, a design that facilitates the placement and positioning of components such as the isolation slider 13. It can be a right-angled stepped shape, facilitating processing and precise placement of parts; or it can be a rounded stepped shape, reducing collision damage during component placement. Stepped groove b302 connects with stepped groove a301, and the two work together to better accommodate and fix different isolation connecting plates 12 and other components. The connecting hole 340 is located below the first supporting plate 3 and above one corner of the second supporting plate 4, for the protruding ends of the first cylinder 5 and the second cylinder 6 to pass through. The hole diameter is determined according to the size of the cylinder protruding ends to ensure that the cylinders can pass through smoothly and connect tightly. Two pin holes a303 are spaced apart on both sides above the first supporting plate 3, each containing a limiting pin. These limiting pins are typically cylindrical metal rods, and their function is to limit the position of the second supporting plate 4, preventing excessive movement. These components work together to ensure that the first supporting plate 3 can effectively place and position components, and also cooperate with other components to ensure the normal operation of the equipment. (Reference) Figure 3 and Figure 4 The second abutment plate 4 includes a slider 402, a mounting groove 403, a connecting hole 340, a pin hole b401, and a limiting pin. The slider 402 is located at both ends below the second abutment plate 4 and is installed in conjunction with the slide rail 102, allowing the second abutment plate 4 to slide smoothly on the worktable 1. The slider 402 is typically made of wear-resistant plastic or alloy material to reduce friction with the slide rail 102. The mounting groove 403 is located on one side of the second abutment plate 4, corresponding to the stepped groove a301, and is used to place components such as the isolation connecting plate 12. Its shape and size are designed according to the size and shape of the isolation connecting plate 12 to ensure accurate placement. The connecting hole 340 and the pin hole b401 function similarly to those on the first abutment plate 3. The connecting hole 340 allows the cylinder extension end to pass through, and the pin hole b401 contains a limiting pin for positioning. The second supporting plate 4, through these components, works in conjunction with the first supporting plate 3, the worktable 1, and the cylinder to complete the installation of the isolating contact. (Reference) Figure 1 Figures and Figure 2The first cylinder 5 and the second cylinder 6 are respectively located on both sides of the worktable 1. The extended end of the first cylinder 5 passes through the connecting hole 340 on the first abutment plate 3 and is fixedly connected to the second abutment plate 4. The extended end of the first cylinder 5 is fixedly connected to the second abutment plate 4 by a screw. The screw is locked to different depths, so that the length of the entire rod is different. When the first cylinder 5 is activated, it can drive the second abutment plate 4 to move horizontally above the worktable 1. The first cylinder 5 can be a single-acting cylinder, which has a simple structure and low cost; or it can be a double-acting cylinder, which can achieve bidirectional movement and has stronger power. The extended end of the second cylinder 6 passes through the connecting hole 340 on the second abutment plate 4 and is engaged with the long isolation pin shaft 15 by a snap-fit block 601. The snap-fit block 601 is cylindrical in the middle and rectangular blocks on both sides of the cylinder. This design can better secure the long isolation pin shaft 15 and ensure the accuracy of installation. The second cylinder 6 plays a key role in the installation of the long isolation pin shaft 15, and its movement accuracy directly affects the installation quality of the isolation contact. refer to Figure 5 Two first placement plates 7 are spaced apart, each with a prismatic groove 701 on its top for placing the two sides of the isolation crank arm 11. The shape of the prismatic groove 701 matches the end shape of the isolation crank arm 11, ensuring proper positioning. The first placement plates 7 are generally made of a metal material with moderate hardness and a smooth surface to ensure stable placement of the isolation crank arm 11. The second placement plate 8 is fixedly connected to the workbench 1 and has an arc-shaped groove 801 on its top for placing one side of the isolation insulating rod 14. The curvature of the arc-shaped groove 801 must be adapted to the outer diameter of the isolation insulating rod 14 to ensure a close fit. The first placement plates 7 and the second placement plates 8 are correspondingly arranged and located on both sides of the slide groove 101. A support plate a9 is provided between them, fixedly connected to the workbench 1, with an opening groove on its top for placing the other side of the isolation insulating rod 14. The support plate a9 enhances the overall structural strength of the equipment and provides stable support for the isolation insulating rod 14. Support plate b10 is used to support the isolation crank arm 11 and improve the stability of the isolation crank arm 11 during installation. Support plate b10 is fixedly connected to the workbench 1 and is spaced apart on one side of support plate a9. (Reference) Figure 1 and Figure 2Two isolation connecting plates 12 are spaced apart, one placed in the stepped groove b302 and the other in the mounting groove 403. The isolation slider 13 is placed in the stepped groove a301, the two sides of the isolation crank arm 11 are respectively placed in the prismatic groove 701, and the isolation insulating rod 14 is placed on one side in the arc groove 801 and the other side in the opening groove of the support plate a9. The isolation crank arm 11 is connected to one of the isolation connecting plates 12 via a short isolation pin shaft 15, and the isolation insulating rod 14 is connected to the isolation slider 13 via a long isolation pin shaft 15. When the first cylinder 5 retracts, the second abutment plate 4 moves horizontally on the worktable 1, which will fit the other isolation connecting plate 12, which is located in the mounting groove 403, onto the long and short isolation pin shafts 15, thereby completing the installation of the isolation contact. The implementation principle of this embodiment is that this isolation contact installation device overcomes many defects of traditional isolation contact installation methods through the reasonable arrangement and coordinated work of various components. Workbench 1 provides a stable operating platform. First and second supporting plates 3 and 4 position and fix the components. First and second cylinders 5 and 6 provide power, enabling automated installation. First placement plate 7, second placement plate 8, and support plate a9 effectively place and support each component, ensuring accuracy during installation. Once the isolating contacts are engaged, they detach from the installation equipment. The entire device has a compact structure, adaptable to the installation needs of different specifications of isolating contacts, greatly improving installation efficiency and accuracy, reducing manual intervention, lowering labor intensity, and increasing enterprise production efficiency. It represents a significant improvement over existing technology.
[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An isolated contact mounting apparatus, characterized by, Include: Workbench (1); First holding plate (3) and second holding plate (4), the first holding plate (3) and the second holding plate (4) are arranged above the workbench (1), the first holding plate (3) is fixedly connected on the workbench (1), the second holding plate (4) is slidably connected on the workbench (1); First cylinder (5) and second cylinder (6), the first cylinder (5) and the second cylinder (6) are arranged on both sides of the workbench (1), the first cylinder (5) extends through the first holding plate (3) and is fixedly connected with the second holding plate (4), so that the first cylinder (5) drives the second holding plate (4) to translate above the workbench (1), the second cylinder (6) extends through the second holding plate (4) and is movably clamped with the isolation pin shaft (15).
2. An isolating contact mounting apparatus according to claim 1, wherein The upper surface of the workbench (1) is provided with two sliding grooves (101), the sliding grooves (101) are provided with sliding rails (102), and one side of the workbench (1) is provided with a receiving plate (2) and is fixedly connected through a reinforcing plate (201).
3. An isolating contact mounting apparatus according to claim 1, wherein The first holding plate (3) is provided with stepped groove a (301) and stepped groove b (302) at the same vertical surface, the lower side of the first holding plate (3) and the upper side of the second holding plate (4) are provided with connecting holes (340) at one corner, the upper side of the first holding plate (3) is provided with two pin holes a (303) at both sides, the other corner of the second holding plate (4) is provided with a pin hole b (401), and the pin holes a (303) and the pin hole b (401) are provided with limit pins.
4. An isolating contact mounting apparatus according to claim 3, wherein The bottom surface of the stepped groove a (301) is a plane, and the two sides of the plane are stepped shapes, the stepped groove b (302) is connected with the stepped groove a (301).
5. An isolating contact mounting apparatus according to claim 3, wherein The lower end of the second holding plate (4) is provided with a sliding block (402), the sliding block (402) is matched and installed on the sliding rail (102), one side of the second holding plate (4) is provided with a mounting groove (403), the stepped groove a (301) and the mounting groove (403) are arranged correspondingly, and the connecting holes (340) and the pin hole b (401) provided on the second holding plate (4) are located on both sides of the mounting groove (403).
6. An isolating contact mounting apparatus according to claim 3, wherein The extending end of the first cylinder (5) passes through the connecting hole (340) provided on the first holding plate (3) and is fixedly connected on the second holding plate (4), the extending end of the second cylinder (6) passes through the connecting hole (340) provided on the second holding plate (4) and is clamped with the long isolation pin shaft (15) through the clamping block (601), the middle of the clamping block (601) is a cylinder, and the two sides of the cylinder are rectangular blocks.
7. An isolating contact mounting apparatus according to claim 6, wherein The installation equipment also includes a first placement plate (7) and a second placement plate (8). The first placement plate (7) is provided in two intervals, and each of them has a diamond-shaped groove (701) on the top and is fixedly connected to the workbench (1). The second placement plate (8) is fixedly connected to the workbench (1) and has an arc-shaped groove (801) on the top. The first placement plate (7) and the second placement plate (8) are respectively arranged and located on both sides of the slide (101). A support plate a (9) is provided between the first placement plate (7) and the second placement plate (8), and the support plate a (9) is fixedly connected to the workbench (1). The support plate a (9) has an opening groove on the top, and a support plate b (10) is fixedly connected to the workbench (1) on one side of the support plate a (9).
8. An isolating contact mounting apparatus according to claim 7, wherein, The installation equipment also includes two isolation connecting plates (12), one of which is placed in the stepped groove b (302) and the other in the mounting groove (403). The stepped groove a (301) holds the isolation slider (13). The prismatic groove (701) holds the two sides of the isolation crank arm (11), the arc groove (801) holds one side of the isolation insulating rod (14), and the opening groove of the support plate a (9) holds the other side of the isolation insulating rod (14). The support plate b (10) supports the isolation crank arm (11), the isolation crank arm (11) is connected to one of the isolation connecting plates (12) through the short isolation pin shaft (15), and the isolation insulating pull rod (14) is connected to the isolation slider (13) through the long isolation pin shaft (15) so that when the first cylinder (5) retracts and the second abutment plate (4) moves on the worktable (1), the other isolation connecting plate (12) set in the mounting groove (403) is sleeved on the long and short isolation pin shafts (15).