A film coating premix spray drying apparatus

Abstract

This utility model relates to the technical field of drying equipment, and in particular to a spray drying device for a film-coated premix. It features an in-tank stirring mechanism to assist in coating spraying and drying, resulting in a simpler structure, easier operation, and improved practicality. The device includes a material tank, a guide hopper, a discharge head, a discharge external threaded port, an internal threaded sleeve, a baffle, a stirring drive motor, a reducer, a stirring frame, heating elements, hinges, a cover plate, a spray head, and a guide tube. The bottom of the material tank is connected to the top of the discharge head via the guide hopper. The bottom of the discharge head is connected to the top of the discharge external threaded port. The outer side of the discharge external threaded port is detachably screwed to the inner side of the internal threaded sleeve. The baffle is located inside the internal threaded sleeve. The output end of the reducer is connected to the bottom of the stirring frame. Multiple sets of heating elements are also installed inside the material tank. The top rear side of the material tank is movably connected to the rear center of the cover plate via a hinge. A spray head is located in the center of the cover plate, connected to one side of the guide tube. A spray mechanism is located on the other side of the guide tube.

Description

Technical Field

[0001] This utility model relates to the technical field of drying equipment, specifically to a spray drying equipment for a film-coated premix. Background Technology

[0002] Coating premixes are suitable for many food products, such as candy, chocolate, nuts, and meat products. Their use in ordinary foods can improve product quality, providing consumers with better taste and visual appeal. Coating premixes contain preservatives and freshness-preserving agents, which can effectively inhibit the growth of microorganisms, thereby extending the shelf life of food. They form a film on the surface of food, preventing moisture evaporation and enhancing the food's texture. Coating premixes may also contain food colorings and flavorings, which can increase the color and aroma of food, improving product quality.

[0003] Existing film-coated premix spray drying equipment typically involves placing the product inside the equipment, then spray coating it, followed by drying.

[0004] For example, a film-coating premix spray drying device with patent publication number CN222075890U can simultaneously perform film-coating premix spray drying on multiple products. It can automatically extend the inner frame from the spray drying chamber, making it convenient for workers to pick up and put down products. Moreover, the drive motor drives the screen to rotate, improving the efficiency of workers in picking up and putting down products. When spraying the film-coating premix, the rotation of the screen allows the product to be sprayed more evenly, and the product to be dried more efficiently and quickly, improving the coating quality of the product. Each layer of screen does not interfere with each other, making it convenient for users.

[0005] However, due to the complex structure of the device and the high requirements for material feeding operations, its practicality is insufficient. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a spray drying device for film-coated premixed agents, which features an in-tank stirring mechanism to assist in coating spraying and drying. This device has a simpler structure, is easier to operate, and improves practicality.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a spray drying device for a film-coated premix, comprising a material bucket, a guide bucket, a discharge head, a discharge external threaded port, an internal threaded sleeve, a baffle, a stirring drive motor, a reducer, a stirring frame, electric heating tubes, hinges, a cover plate, a spray head, and a guide tube. The bottom end of the material bucket is connected to the top of the discharge head via the guide bucket. The bottom of the discharge head is connected to the top of the discharge external threaded port. The outer side of the discharge external threaded port is detachably screwed to the inner side of the internal threaded sleeve. The baffle is disposed inside the internal threaded sleeve. The middle of the bottom side of the guide bucket is connected to the top of the reducer. The output end of the stirring drive motor is connected to the input end of the reducer. The output end of the reducer is connected to the bottom end of the stirring frame. Multiple sets of electric heating tubes are also disposed inside the material bucket. The middle and rear side of the top of the material bucket is movably connected to the middle of the rear side of the cover plate via a hinge. A spray head is disposed in the middle of the cover plate. The spray head is connected to one side of the guide tube, and a spraying mechanism is disposed on the other side of the guide tube.

[0008] Preferably, the spraying mechanism includes an extension frame, a mounting base, a reagent cylinder, a pressure pump, an external threaded inlet for injection, and an internal threaded cap. The rear middle of the reagent cylinder is connected to the front of the mounting base via the extension frame. The inner side of the mounting base is detachably installed with the outer side of the reagent cylinder. The input side of the reagent cylinder is connected to the output side of the pressure pump. One side of the top of the reagent cylinder is connected to the bottom side of the external threaded inlet for injection. The outer side of the external threaded inlet for injection is detachably screwed to the inner side of the internal threaded cap. The internal threaded cap is fixed in the middle of the conduit.

[0009] Preferably, it also includes a handle, with the middle of the rear side of the reagent tube connected to the inner side of the handle.

[0010] Preferably, it also includes a tightening sleeve, a tightening screw, and a tightening handle. The outer side of the mounting base is connected to the inner side of the tightening sleeve, the inner wall of the tightening sleeve is screwed to the outer wall of the tightening screw, and the outer side of the tightening screw is connected to the middle of the inner side of the tightening handle.

[0011] Preferably, it also includes a movable shaft sleeve, a pin, a second handle, a moving pin piece, and a fixed pin frame. The inner front side of the cover plate is connected to the outer side of the movable shaft sleeve. The inner wall of the movable shaft sleeve is rotatably connected to the outer wall of the middle part of the pin. The top end of the pin is connected to one side of the bottom end of the second handle. The bottom end of the pin is connected to one side of the top end of the moving pin piece. The inner front side of the top of the material barrel is connected to the inner side of the fixed pin frame.

[0012] Preferably, it also includes a support and a base, with multiple sets of supports connected to the outer side of the bottom end of the guide bucket, and the bottom ends of all the supports connected to the outer side of the top of the base.

[0013] Compared with the prior art, this utility model provides a spray drying device for film-coated premixes, which has the following beneficial effects:

[0014] The filter screen is kept inside the internal threaded sleeve, and the internal threaded sleeve is closed outside the external threaded discharge port. The product to be processed is poured into the material bucket. After being limited by the lower side of the filter screen, the cover plate is closed under the constraint of the hinge. The spraying mechanism operates, and the film coating premix is ​​sprayed into the material bucket through the spray head via the guide tube. At the same time, the stirring drive motor runs, and the speed reducer causes the stirring frame to move and act on the product to stir, so that it is uniformly coated. Excess film coating premix is ​​discharged through the filter screen. After spraying, the electric heating tube runs again, and the coated product is quickly dried under the stirring of the stirring frame. After drying, the internal threaded sleeve can be rotated and screwed off outside the external threaded discharge port. The finished product is then collected and discharged from the discharge head through the guide hopper. The stirring mechanism inside the bucket is set to assist the coating spraying and drying. Its structure is simpler, the operation is convenient, and the practicality is improved. Attached Figure Description

[0015] Figure 1 This is an axial view of the structural schematic diagram of this utility model.

[0016] Figure 2 This utility model Figure 1 Rear view.

[0017] Figure 3 This utility model Figure 1 Front view.

[0018] Figure 4 This utility model Figure 1 The left view.

[0019] The following are labels in the attached diagram: 1. Material bucket; 2. Guide hopper; 3. Discharge head; 4. External threaded discharge port; 5. Internal threaded sleeve; 6. Baffle; 7. Stirring drive motor; 8. Reducer; 9. Stirring frame; 10. Heating tube; 11. Hinge; 12. Cover plate; 13. Spray head; 14. Guide tube; 15. Extension frame; 16. Mounting base; 17. Reagent cylinder; 18. Pressure pump; 19. External threaded injection port; 20. Internal threaded cap; 21. Handle; 22. Tightening screw sleeve; 23. Tightening screw; 24. Tightening handle; 25. Shaft movable sleeve; 26. Pin; 27. Handle two; 28. Moving pin piece; 29. ​​Fixed pin frame; 30. Bracket; 31. Base. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0021] Please see Figure 1-4 A spray drying device for a film-coated premix includes a material tank 1, a guide hopper 2, a discharge head 3, a discharge external threaded port 4, an internal threaded sleeve 5, a baffle 6, a stirring drive motor 7, a reducer 8, a stirring frame 9, an electric heating tube 10, a hinge 11, a cover plate 12, a spray head 13, and a guide tube 14. The bottom end of the material tank 1 is connected to the top of the discharge head 3 via the guide hopper 2. The bottom of the discharge head 3 is connected to the top of the discharge external threaded port 4. The outer side of the discharge external threaded port 4 is detachably screwed to the inner side of the internal threaded sleeve 5. The baffle 6 is located inside the internal threaded sleeve 5. The middle of the bottom side of the guide hopper 2 is connected to the top of the reducer 8. The output end of the stirring drive motor 7 is connected to the input end of the reducer 8. The output end of the reducer 8 is connected to the bottom end of the stirring frame 9. Multiple sets of electric heating tubes 10 are also installed inside the material tank 1. The rear side of the top of the material tank 1 is movably connected to the middle of the rear side of the cover plate 12 via the hinge 11. A spray head 13 is located in the middle of the cover plate 12. The spray head 13 is connected to one side of the conduit 14, and the other side of the conduit 14 is equipped with a spraying mechanism. The baffle 6 is kept in the inner threaded sleeve 5 and the inner threaded sleeve 5 is closed outside the discharge outer threaded port 4. The product to be processed is poured into the material bucket 1. After being limited by the lower side of the baffle 6, the cover plate 12 is closed under the constraint of the hinge 11. The spraying mechanism is running and the film coating premix is ​​sprayed into the material bucket 1 by the spray head 13 through the conduit 14. At the same time, the stirring drive motor 7 runs and the speed reducer 8 slows down the stirring frame 9 to act on the product to stir it, so that it is evenly coated. Excess film coating premix is ​​discharged through the baffle 6. After the spraying is completed, the electric heating tube 10 runs again and acts on the coated product to dry it quickly under the stirring condition of the stirring frame 9. After drying, the inner threaded sleeve 5 can be rotated and screwed off outside the discharge outer threaded port 4, and the finished product is then collected by the guide bucket 2 and discharged from the discharge head 3.

[0022] The spraying mechanism includes an extension frame 15, a mounting base 16, a reagent cylinder 17, a pressure pump 18, an external threaded injection port 19, and an internal threaded cap 20. The rear middle of the reagent cylinder 1 is connected to the front of the mounting base 16 via the extension frame 15. The inner side of the mounting base 16 is detachably connected to the outer side of the reagent cylinder 17. The input side of the reagent cylinder 17 is connected to the output side of the pressure pump 18. One side of the top of the reagent cylinder 17 is connected to the bottom side of the external threaded injection port 19. The outer side of the external threaded injection port 19 is connected to the internal threaded cap 20. The inner threaded cap 20 is fixed to the middle side of the conduit 14. After the film-coated premix is ​​filled into the reagent cylinder 17, the inner threaded cap 20 is rotated and screwed to close the outer side of the injection external thread 19, so that the input side of the conduit 14 can extend into the interior of the premix. The reagent cylinder 17 is inserted into the inner side of the mounting base 16 and connected to the extension frame 15 to fix its position. The pressure is applied to the inside of the reagent cylinder 17 by the pressure pump 18, and the premix can be output through the conduit 14.

[0023] It also includes a handle 21, with the middle rear side of the reagent cartridge 17 connected to the inner side of the handle 21; by holding the handle 21, the reagent cartridge 17 can be moved, improving convenience.

[0024] It also includes a tightening sleeve 22, a tightening screw 23, and a tightening handle 24. The outer side of the mounting base 16 is connected to the inner side of the tightening sleeve 22. The inner wall of the tightening sleeve 22 is screwed to the outer wall of the tightening screw 23. The outer side of the tightening screw 23 is connected to the middle of the inner side of the tightening handle 24. When the reagent cylinder 17 is inserted into the mounting base 16, the tightening screw 23 can be rotated by turning the tightening handle 24. The tightening screw 23, through its screw engagement with the tightening sleeve 22, can tighten the outer side of the reagent cylinder 17 inward, thereby improving stability. Example 2

[0025] Please see Figure 1-4 A spray drying device for a film-coated premix includes a material tank 1, a guide hopper 2, a discharge head 3, a discharge external threaded port 4, an internal threaded sleeve 5, a baffle 6, a stirring drive motor 7, a reducer 8, a stirring frame 9, an electric heating tube 10, a hinge 11, a cover plate 12, a spray head 13, and a guide tube 14. The bottom end of the material tank 1 is connected to the top of the discharge head 3 via the guide hopper 2. The bottom of the discharge head 3 is connected to the top of the discharge external threaded port 4. The outer side of the discharge external threaded port 4 is detachably screwed to the inner side of the internal threaded sleeve 5. The baffle 6 is located inside the internal threaded sleeve 5. The middle of the bottom side of the guide hopper 2 is connected to the top of the reducer 8. The output end of the stirring drive motor 7 is connected to the input end of the reducer 8. The output end of the reducer 8 is connected to the bottom end of the stirring frame 9. Multiple sets of electric heating tubes 10 are also installed inside the material tank 1. The rear side of the top of the material tank 1 is movably connected to the middle of the rear side of the cover plate 12 via the hinge 11. A spray head 13 is located in the middle of the cover plate 12. The spray head 13 is connected to one side of the conduit 14, and the other side of the conduit 14 is equipped with a spraying mechanism. The baffle 6 is kept in the inner threaded sleeve 5 and the inner threaded sleeve 5 is closed outside the discharge outer threaded port 4. The product to be processed is poured into the material bucket 1. After being limited by the lower side of the baffle 6, the cover plate 12 is closed under the constraint of the hinge 11. The spraying mechanism is running and the film coating premix is ​​sprayed into the material bucket 1 by the spray head 13 through the conduit 14. At the same time, the stirring drive motor 7 runs and the speed reducer 8 slows down the stirring frame 9 to act on the product to stir it, so that it is evenly coated. Excess film coating premix is ​​discharged through the baffle 6. After the spraying is completed, the electric heating tube 10 runs again and acts on the coated product to dry it quickly under the stirring condition of the stirring frame 9. After drying, the inner threaded sleeve 5 can be rotated and screwed off outside the discharge outer threaded port 4, and the finished product is then collected by the guide bucket 2 and discharged from the discharge head 3.

[0026] It also includes a movable sleeve 25, a pin 26, a second handle 27, a movable pin 28, and a fixed pin bracket 29. The inner front side of the cover plate 12 is connected to the outer side of the movable sleeve 25. The inner wall of the movable sleeve 25 is rotatably connected to the outer wall of the middle part of the pin 26. The top end of the pin 26 is connected to one side of the bottom end of the second handle 27. The bottom end of the pin 26 is connected to one side of the top end of the movable pin 28. The inner front side of the top of the material bucket 1 is connected to the inner side of the fixed pin bracket 29. When the cover plate 12 is closed, the second handle 27 can be turned to rotate the pin 26 in the movable sleeve 25, thereby causing the movable pin 28 to be inserted into the fixed pin bracket 29, which closes and fixes the cover plate 12, improving stability.

[0027] It also includes a bracket 30 and a base 31. Multiple sets of brackets 30 are connected to the outer side of the bottom of the guide bucket 2. The bottom of all brackets 30 is connected to the outer side of the top of the base 31. It is fixed to the ground by the base 31 and can be supported by multiple sets of brackets 30 to improve stability.

[0028] The stirring drive motor 7, heating element 10, reducer 8, and pressure pump 18 are commercially available devices known to those skilled in the art. We are simply using them here without making any structural or functional improvements, and we will not elaborate further on them here.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spray drying device for a film-coated premix, characterized in that, The components include a material bucket (1), a guide bucket (2), a discharge head (3), a discharge external threaded port (4), an internal threaded sleeve (5), a baffle (6), a stirring drive motor (7), a reducer (8), a stirring frame (9), an electric heating tube (10), a hinge (11), a cover plate (12), a spray head (13), and a guide tube (14). The bottom of the material bucket (1) is connected to the top of the discharge head (3) via the guide bucket (2). The bottom of the discharge head (3) is connected to the top of the discharge external threaded port (4). The outer side of the discharge external threaded port (4) is detachably screwed to the inner side of the internal threaded sleeve (5). The baffle (6) is equipped with... The guide bucket (2) is located inside the inner threaded sleeve (5). The bottom middle part of the guide bucket (2) is connected to the top of the reducer (8). The output end of the stirring drive motor (7) is connected to the input end of the reducer (8). The output end of the reducer (8) is connected to the bottom end of the stirring frame (9). The material bucket (1) is also equipped with multiple sets of electric heating tubes (10). The top middle rear side of the material bucket (1) is movably connected to the rear middle part of the cover plate (12) via a hinge (11). The middle part of the cover plate (12) is equipped with a spray head (13). The spray head (13) is connected to one side of the guide tube (14). The other side of the guide tube (14) is equipped with a spray mechanism.

2. The spray drying equipment for a film-coated premix according to claim 1, characterized in that: The spraying mechanism includes an extension frame (15), a mounting base (16), a reagent cylinder (17), a pressure pump (18), an external threaded port (19) for injection, and an internal threaded cap (20). The rear middle of the material barrel (1) is connected to the front of the mounting base (16) via the extension frame (15). The inner side of the mounting base (16) is detachably installed with the outer side of the reagent cylinder (17). The input side of the reagent cylinder (17) is connected to the output side of the pressure pump (18). The top side of the reagent cylinder (17) is connected to the bottom side of the external threaded port (19). The outer side of the external threaded port (19) is detachably screwed to the inner side of the internal threaded cap (20). The internal threaded cap (20) is fixed in the middle of the conduit (14).

3. The spray drying equipment for a film-coated premix according to claim 2, characterized in that: It also includes a handle (21), the middle of the rear side of the reagent tube (17) being connected to the inner side of the handle (21).

4. The spray drying equipment for a film-coated premix according to claim 2, characterized in that: It also includes a tightening sleeve (22), a tightening screw (23), and a tightening handle (24). The outer side of the mounting base (16) is connected to the inner side of the tightening sleeve (22). The inner wall of the tightening sleeve (22) is screwed to the outer wall of the tightening screw (23). The outer side of the tightening screw (23) is connected to the middle of the inner side of the tightening handle (24).

5. The spray drying equipment for a film-coated premix according to claim 1, characterized in that: It also includes a movable shaft sleeve (25), a pin (26), a second handle (27), a moving pin piece (28), and a fixed pin frame (29). The inner front side of the cover plate (12) is connected to the outer side of the movable shaft sleeve (25). The inner wall of the movable shaft sleeve (25) is rotatably connected to the outer wall of the middle part of the pin (26). The top of the pin (26) is connected to one side of the bottom end of the second handle (27). The bottom end of the pin (26) is connected to one side of the top of the moving pin piece (28). The front side of the top of the material bucket (1) is connected to the inner side of the fixed pin frame (29).

6. The spray drying equipment for a film-coated premix according to claim 1, characterized in that: It also includes a bracket (30) and a base (31). Multiple brackets (30) are connected to the outer side of the bottom end of the guide bucket (2), and the bottom ends of all brackets (30) are connected to the outer side of the top of the base (31).

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