High speed emulsification mixing tank

Abstract

The utility model relates to emulsion mixing tank technical field, concretely relates to a high -speed emulsion mixing tank, including the jar body, the top end sealed coupling of jar body has the box cover, one side of box cover is installed with the mixing mechanism through the bolt, and it is through to the inside of jar body, the mixing mechanism includes the mixing bin, the bottom of box cover is rotatably connected with stirring mechanism, and it is through to the inside of jar body. The utility model discloses the mutual cooperation between the inside parts of mixing mechanism, the inside solution is in the vortex shape in the mixing bin inside through centrifugal force when the mixing bin rotates, and then the solution in the feed pipe directly drops in the mixing bin bottom, through the mutual cooperation between the inside parts of stirring mechanism, can be stirred to the solution in the mixing bin, and the solution is beaten, makes the different solution better mix together, makes the solution mix evenly in the mixing bin, prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder and prevents the powder

Description

Technical Field

[0001] This utility model relates to the field of emulsification mixing tank technology, and specifically to a high-speed emulsification mixing tank. Background Technology

[0002] The function of an emulsifying tank is to dissolve one or more materials (water-soluble solid phase, liquid phase, or gel, etc.) in another liquid phase and hydrate them to form a relatively stable emulsion. It is widely used for the emulsification and mixing of raw and auxiliary materials such as edible oils, powders, and sugars. Emulsifying tanks are also used for the emulsification and dispersion of certain coatings and paints. They are especially suitable for certain difficult-to-dissolve colloidal additives such as CMC and xanthan gum.

[0003] A search revealed a utility model patent with publication number CN217829676U, which discloses a high-speed emulsifying tank. The tank includes a tank body, a motor, an observation window, and an air pump. The motor is located on the upper surface of the tank body, the observation window is on the outer surface, and the air pump is also mounted on the outer surface. A compensation pipe is located on the upper surface of the tank body, next to the motor. A measuring cylinder is mounted on the upper surface of the compensation pipe, and a feed pipe is located above the outer surface of the measuring cylinder. This utility model provides a high-speed emulsifying tank. Through the connection between the air pump and the measuring cylinder, the air pump can create negative pressure inside the measuring cylinder. Additives are drawn into the measuring cylinder through the feed pipe and the expansion pipe. When the amount of additive in the measuring cylinder reaches a suitable level, the air pump forces the additive through the compensation pipe into the tank body for emulsification. The measuring cylinder improves the accuracy of additive dosage control, reduces the impact of uneven dosage control on emulsification, and reduces the need to frequently open the packing pipe when adding additives.

[0004] Although the aforementioned patent describes emulsification by using an air pump to squeeze the additive into the tank through a compensation tube after the additive in the measuring cylinder reaches the appropriate amount, and the measuring cylinder can improve the accuracy of controlling the amount of additive, reduce the impact of uneven dosage control on the emulsification effect, and reduce the need to frequently open the packing tube when the additive needs to be replenished, the existing mixing tanks are relatively uneven in stirring the raw materials during use, and the raw materials themselves are prone to causing the mixed material to be difficult to meet the usage requirements due to their own factors, resulting in relatively low practicality of the emulsification tank.

[0005] Therefore, it is necessary to propose a high-speed emulsification mixing tank to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a high-speed emulsification mixing tank. Through the cooperation of the internal parts of the stirring mechanism, the solution inside the mixing chamber can be stirred and agitated to better mix different solutions together. This ensures uniform mixing within the mixing chamber and prevents powder from accumulating and agglomerating on the liquid surface. This solves the problems of relatively uneven mixing of raw materials in existing mixing tanks, and the difficulty in achieving the required performance of the mixed material due to the inherent characteristics of the raw materials during addition, resulting in relatively low practicality of the emulsification tank.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a high-speed emulsification mixing tank, comprising a tank body, a lid sealed to the top of the tank body, a mixing mechanism bolted to one side of the lid and extending into the interior of the tank body, and a stirring mechanism rotatably connected to the bottom of the lid and extending into the interior of the tank body;

[0008] The top of the tank cover is equipped with multiple feed pipes, and the outer wall of the feed pipes is equipped with a one-way valve that extends to the inner wall of the feed pipe. The bottom of the tank is equipped with a discharge pipe, and the outer wall of the discharge pipe is equipped with a solenoid valve.

[0009] The mixing mechanism includes a mixing chamber, which is rotatably connected to the inside of the tank and rotates in a sealed sleeve with the outer wall of the discharge pipe. A toothed ring is mechanically fixed to the outer wall at the top of the mixing chamber, and multiple rotating blades are spirally distributed at the bottom of the inner wall of the mixing chamber.

[0010] Preferably, the mixing mechanism further includes a servo motor, which is fixed to the bottom of one side of the cover by bolts. A transmission gear is mechanically fixed to the outer wall of the output end of the servo motor and is located inside the cover and on one side of the gear ring and mixing chamber.

[0011] Preferably, the stirring mechanism includes a stirring rod, which is rotatably connected to the bottom end of the tank cover and located on the inner wall of the mixing chamber, between multiple rotating blades. A sprocket assembly is sleeved and fixed to the top of the stirring rod and the servo motor, and is located inside the tank cover. Multiple scrapers are mechanically fixed in a ring on the outer wall of the stirring rod. Multiple stirring rods are distributed between the bottom end of the scrapers and the top end of the rotating blades, and are mechanically fixed around the outer wall of the stirring rod.

[0012] Preferably, a conical drainage groove is provided at the connection between the inner wall of the mixing chamber and the discharge pipe, the spiral distribution direction of the rotating blades is consistent with the rotation direction of the mixing chamber, the bottom end of the box cover is provided with a sleeve groove that matches the scraper and the stirring rod, and the transmission gear and the gear ring mesh with each other through the tooth groove.

[0013] Preferably, the sprocket assembly includes a sprocket and a chain, with the sprocket fixed to the output end of the servo motor and the top of the stirring rod, and the inside of the box cover having a transmission groove that matches the sprocket assembly.

[0014] Preferably, the scraper has multiple small holes on its surface, and multiple feed pipes are distributed in a ring around the outer wall of the stirring rod and located between multiple rotating blades.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] 1. By starting the servo motor, the output end of the servo motor rotates, which drives the transmission gear to rotate. The rotation of the transmission gear drives the gear ring to rotate through the tooth groove, which in turn drives the mixing chamber to rotate. The rotation of the mixing chamber drives the solution inside the mixing chamber to rotate through the spirally distributed rotating blades on the inner wall. The high-speed rotation of the mixing chamber causes the solution inside to form a vortex through centrifugal force. Then, through the feed pipe, the solution and materials conveyed by the feed pipe can fall directly to the bottom of the inner wall of the mixing chamber. That is, the materials or activators can fall directly to the bottom of the mixing chamber, preventing the materials from accumulating and agglomerating on the liquid surface.

[0017] 2. The servo motor output rotates, causing the top of the servo motor output to drive the sprocket assembly to rotate. The sprocket assembly, in turn, drives the stirring rod to rotate. The stirring rod, in turn, drives the stirring bar and scraper to rotate. Simultaneously, the stirring rod rotates in the opposite direction to the mixing chamber, causing the stirring bar to mix and stir the upper layer of the solution. At the same time, the scraper rotates and beats the solution, so that the solution is refined and homogenized under the action of high-speed collision and crushing. This allows the solution inside the mixing chamber to form a stable emulsion, which can be stably discharged through the discharge pipe. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the box lid of this utility model;

[0021] Figure 3 This is an exploded structural diagram of the tank body and lid of this utility model;

[0022] Figure 4 This is a cross-sectional structural diagram of the tank body of this utility model;

[0023] Figure 5 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Tank body; 101. Tank cover; 2. Mixing mechanism; 201. Servo motor; 202. Transmission gear; 203. Mixing chamber; 204. Gear ring; 205. Rotating blade; 3. Stirring mechanism; 301. Stirring rod; 302. Sprocket assembly; 303. Stirring bar; 304. Scraper; 4. Feed pipe; 5. Discharge pipe. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0027] This utility model provides, for example Figure 1-5 The high-speed emulsification mixing tank shown includes a tank body 1, a lid 101 sealed to the top of the tank body 1, a mixing mechanism 2 installed on one side of the lid 101 by bolts and extending into the interior of the tank body 1, and a stirring mechanism 3 rotatably connected to the bottom of the lid 101 and extending into the interior of the tank body 1.

[0028] Multiple feed pipes 4 are installed at the top of the cover 101, and a one-way valve that penetrates to the inner wall of the feed pipe 4 is installed on the outer wall of the feed pipe 4. A discharge pipe 5 is installed and fixed at the bottom of the tank body 1, and a solenoid valve is installed and fixed on the outer wall of the discharge pipe 5.

[0029] The mixing mechanism 2 includes a mixing chamber 203, which is rotatably connected to the inside of the tank 1 and is sealed and rotated with the outer wall of the discharge pipe 5. A toothed ring 204 is mechanically fixed to the outer wall at the top of the mixing chamber 203, and multiple rotating blades 205 are spirally distributed at the bottom of the inner wall of the mixing chamber 203.

[0030] The interaction between the internal parts of the mixing mechanism 2 facilitates the vortex formation of the solution inside the mixing chamber 203 by centrifugal force when the mixing chamber 203 rotates. This allows the solution in the feed pipe 4 to drip directly onto the bottom of the mixing chamber 203. The interaction between the internal parts of the stirring mechanism 3 allows the solution inside the mixing chamber 203 to be stirred and agitated, thus better mixing different solutions and ensuring uniform mixing within the mixing chamber 203, preventing powder from accumulating and agglomerating on the liquid surface.

[0031] Refer to the instruction manual appendix Figure 1-5The mixing mechanism 2 also includes a servo motor 201, which is fixed to the bottom of one side of the cover 101 by bolts. The output end of the servo motor 201 is mechanically fitted with a transmission gear 202, which is located inside the cover 101 and on one side of the gear ring 204 and the mixing chamber 203. Through the mutual cooperation between the internal parts of the mixing mechanism 2, the gear ring 204 can drive the mixing chamber 203 to rotate.

[0032] Refer to the instruction manual appendix Figure 1-5 The stirring mechanism 3 includes a stirring rod 301, which is rotatably connected to the bottom end of the cover 101 and located on the inner wall of the mixing chamber 203, between multiple rotating blades 205. A sprocket assembly 302 is sleeved and fixed to the top of the stirring rod 301 and the servo motor 201, and is located inside the cover 101. Multiple scrapers 304 are mechanically fixed in a ring on the outer wall of the stirring rod 301. Multiple stirring bars 303 are distributed between the bottom end of the scraper 304 and the top end of the rotating blades 205, and are mechanically fixed around the outer wall of the stirring rod 301. Through the mutual cooperation between the internal parts of the stirring mechanism 3, the stirring bars 303 can easily mix and stir the solution inside the mixing chamber 203. At the same time, the scrapers 304 scrape the inner wall of the mixing chamber 203 and tap the solution, so that different solutions can come into better contact and mix.

[0033] Refer to the instruction manual appendix Figure 1-5 A conical drainage groove is provided at the connection between the inner wall of the mixing chamber 203 and the discharge pipe 5. The spiral distribution direction of the rotating blades 205 is consistent with the rotation direction of the mixing chamber 203. The bottom end of the cover 101 is provided with a sleeve groove that matches the scraper 304 and the stirring rod 303. The transmission gear 202 and the gear ring 204 mesh with each other through the tooth groove. The conical drainage groove is provided at the connection between the inner wall of the mixing chamber 203 and the discharge pipe 5. The spiral distribution direction of the rotating blades 205 is consistent with the rotation direction of the mixing chamber 203, which facilitates the rotation of the mixing chamber 203 to drive the solution inside to rotate synchronously and form a vortex inside the mixing chamber 203.

[0034] Refer to the instruction manual appendix Figure 1-5 The sprocket assembly 302 includes a sprocket and a chain, with the sprocket fixed to the output end of the servo motor 201 and the top of the stirring rod 301. The inside of the cover 101 is provided with a transmission groove that matches the sprocket assembly 302. The sprocket assembly 302, which includes a sprocket and a chain, and with the sprocket fixed to the output end of the servo motor 201 and the top of the stirring rod 301, facilitates the rotation of the output end of the servo motor 201, which in turn drives the stirring rod 301 to rotate via the sprocket assembly 302.

[0035] Refer to the instruction manual appendix Figure 1-5The scraper 304 has multiple small holes on its surface. Multiple feed pipes 4 are distributed in a ring around the outer wall of the stirring rod 301 and are located between multiple rotating blades 205. The multiple small holes on the surface of the stirring rod 303 facilitate the scraper 304 to beat the solution while rotating, so that the solution is refined and homogenized under the action of high-speed collision and crushing, forming a stable emulsion.

[0036] The working principle of this practical application is as follows:

[0037] Refer to the instruction manual appendix Figure 1-5 By starting the servo motor 201, the output end of the servo motor 201 rotates, driving the transmission gear 202 to rotate. The rotation of the transmission gear 202 drives the gear ring 204 to rotate through the tooth groove, causing the gear ring 204 to rotate, which in turn drives the mixing chamber 203 to rotate. The rotation of the mixing chamber 203 drives the solution inside the mixing chamber 203 to rotate through the spirally distributed rotating blades 205 on the inner wall. The high-speed rotation of the mixing chamber 203 causes the solution inside to form a vortex through centrifugal force. Then, through the feed pipe 4, the solution and materials conveyed by the feed pipe 4 can fall directly to the bottom of the inner wall of the mixing chamber 203. That is, the materials or activators can fall directly to the bottom of the mixing chamber 203, preventing the materials from accumulating and agglomerating on the liquid surface.

[0038] Refer to the instruction manual appendix Figure 1-5 The servo motor 201 rotates, causing the top of the servo motor 201 to drive the sprocket assembly 302 to rotate. The sprocket assembly 302 then drives the stirring rod 301 to rotate, which in turn drives the stirring bar 303 and scraper 304 to rotate. Simultaneously, the stirring bar 301 rotates in the opposite direction to the mixing chamber 203, causing the stirring bar 303 to rotate and mix the upper layer of the solution. At the same time, the scraper 304 rotates and beats the solution, so that the solution is refined and homogenized under the action of high-speed collision and crushing. This allows the solution inside the mixing chamber 203 to form a stable emulsion, which can be stably discharged through the discharge pipe 5.

[0039] The above description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A high-speed emulsifying mixing tank, characterized in that: Includes a tank (1), the top of which is sealed with a lid (101), a mixing mechanism (2) is installed on one side of the lid (101) by bolts and extends into the interior of the tank (1), and a stirring mechanism (3) is rotatably connected to the bottom of the lid (101) and extends into the interior of the tank (1); The top of the box cover (101) is equipped with multiple feed pipes (4), and the outer wall of the feed pipe (4) is equipped with a one-way valve that penetrates to the inner wall of the feed pipe (4). The bottom of the tank body (1) is equipped with a discharge pipe (5), and the outer wall of the discharge pipe (5) is equipped with a solenoid valve. The mixing mechanism (2) includes a mixing chamber (203), which is rotatably connected to the inside of the tank (1) and rotates in a sealed sleeve with the outer wall of the discharge pipe (5). A toothed ring (204) is mechanically fixed on the outer wall of the top of the mixing chamber (203), and multiple rotating blades (205) are spirally distributed at the bottom of the inner wall of the mixing chamber (203).

2. The high-speed emulsifying mixing tank according to claim 1, characterized in that: The mixing mechanism (2) also includes a servo motor (201), which is fixed to the bottom of the box cover (101) by bolts. The output end of the servo motor (201) is mechanically fitted with a transmission gear (202) and located inside the box cover (101) and on one side of the gear ring (204) and mixing chamber (203).

3. The high-speed emulsifying mixing tank according to claim 1, characterized in that: The stirring mechanism (3) includes a stirring rod (301), which is rotatably connected to the bottom end of the box cover (101) and located on the inner wall of the mixing chamber (203) and between multiple rotating blades (205). The top end of the stirring rod (301) and the servo motor (201) is fitted with a sprocket assembly (302) and located inside the box cover (101). Multiple scrapers (304) are mechanically fixed in a ring on the outer wall of the stirring rod (301). Multiple stirring rods (303) are distributed between the bottom end of the scraper (304) and the top end of the rotating blades (205) and are mechanically fixed around the outer wall of the stirring rod (301).

4. A high-speed emulsifying mixing tank according to claim 2, characterized in that: The inner wall of the mixing chamber (203) is provided with a conical drainage groove at the connection between it and the discharge pipe (5). The spiral distribution direction of the rotating blade (205) is consistent with the rotation direction of the mixing chamber (203). The bottom end of the box cover (101) is provided with a sleeve groove that matches the scraper (304) and the stirring rod (303). The transmission gear (202) and the gear ring (204) mesh with each other through the tooth groove.

5. A high-speed emulsifying mixing tank according to claim 3, characterized in that: The sprocket assembly (302) includes a sprocket and a chain, and the sprocket is fixed to the output end of the servo motor (201) and the top of the stirring rod (301). The inside of the box cover (101) is provided with a transmission groove that matches the sprocket assembly (302).

6. A high-speed emulsifying mixing tank according to claim 3, characterized in that: The scraper (304) has multiple small holes on its surface, and multiple feed pipes (4) are distributed in a ring around the outer wall of the stirring rod (301) and located between multiple rotating blades (205).

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