A T-bolt production forging device
By combining the impact block, groove, and electromagnet, the problems of low efficiency and labor-intensiveness in existing T-bolt forging devices are solved, achieving efficient and labor-saving machining of small holes at the bottom of T-bolts and improving safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN SHENGYUANMAO TECH CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-05-29
AI Technical Summary
The existing forging equipment for producing T-bolts is inefficient and labor-intensive when working with the small hole in the impact center, and manual operation is not ideal, so it urgently needs improvement.
It employs an impact block, multiple sets of grooves, and an electromagnet. The T-bolt is limited by the electromagnet, and the impact block moves down quickly to perform impact processing. Combined with a cone, it achieves efficient small hole processing and is equipped with an infrared sensor and processor to enhance safety.
It enables efficient and labor-saving machining of small holes at the bottom of T-bolts, improves safety, prevents human error, and enhances the stability and safety of the device.
Smart Images
Figure CN224294614U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bolt forging technology, specifically a forging device for producing T-bolts. Background Technology
[0002] Bolts are mechanical parts, cylindrical threaded fasteners that are fitted with nuts. They are a type of fastener consisting of a head and a threaded shank, and require a nut for fastening two parts with through holes. In the forging process of T-bolts, there is a process of punching a small central hole at the end of the T-bolt to facilitate its installation on car windows.
[0003] In the process of realizing this utility model, the inventors discovered the following unresolved problems in the prior art: the existing forging device for producing T-bolts does not have a center hole impact operation. A group of T-bolts is inserted into the stamping die groove, and then a hammer is held to impact the top of the T-bolts to form a center hole at the bottom. However, this method is done in groups, which is not efficient. At the same time, it is laborious to swing the hammer for a long time. Therefore, we propose a forging device for producing T-bolts. Utility Model Content
[0004] The purpose of this invention is to provide a forging device for producing T-bolts, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a forging device for producing T-bolts, comprising a base, a bracket fixedly installed on the outer side of the base, and a top cover fixedly installed on the top of the bracket;
[0006] The base has several uniformly arranged grooves, and a cone is fixedly installed at the bottom of the groove.
[0007] An impact block is placed on the top inner side of the bracket, and there are three sets of impact blocks. Support rods are fixedly installed on both sides of the top of the impact block. The support rods are movably inserted through the top wall of the bracket, and iron blocks are fixedly installed at the top of the support rods.
[0008] An electromagnet is fixedly installed inside the top cover, near the top side of the iron block;
[0009] An infrared sensor is fixedly installed on the bottom of the inner wall of one side of the bracket, and a box is fixedly installed on the side of the bracket facing away from the infrared sensor. It can be used in conjunction with components such as impact blocks, multiple sets of grooves and electromagnets. During the use of the forging device, multiple sets of T-bolts can be inserted and limited in the grooves. After placement, the electromagnets can be turned off, the iron blocks are released from the limit, the support rod and impact blocks move down quickly, and impact the T-bolts. With the help of the cone on the lower side, the small hole for fixing the bottom of the T-bolt can be processed. Compared with the existing method, it is not only labor-saving but also more efficient.
[0010] As an optional solution to the technical solution of this application, a battery and a processor are fixedly installed inside the box. The battery is electrically connected to an electromagnet via wires. The data output terminal of the infrared sensor is connected to the data input terminal of the processor, and the signal output terminal of the processor is connected to the signal input terminal of the battery. The infrared sensor and the processor can be used together to detect whether there is a human limb on one side. Whenever the infrared sensor detects a human body, the processor issues a command to shut off the power supply to the battery. Conversely, the battery is powered on. This can prevent the impact of starting the process from the hand being placed on the bolt without being removed, thus improving the safety factor.
[0011] As an optional solution to the technical solution of this application, a protective net is fixedly installed at the opening of the box, and wire holes are opened on the side wall of the box and the side wall of the top cover. The protective net can block foreign objects and play a role in protecting the internal components, and the wire holes are used to pass through the wires.
[0012] As an optional solution to the technical solution of this application, ear plates are fixedly installed on both sides of the bottom of the base, and a positioning hole is opened in the middle of the ear plate. The positioning screw can be moved through the positioning hole of the ear plate and screwed into the pre-set threaded structure on the support for stable positioning of the device.
[0013] As an optional solution to the technical solution of this application, an indicator sign is fixedly installed on the top of the front wall of the base, and the indicator sign is fixed by welding. The product can be introduced and promoted through the guiding text on the indicator sign, while warning non-professionals not to touch it.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model discloses a forging device for producing T-bolts. By setting an impact block, multiple sets of grooves, and an electromagnet, multiple sets of T-bolts can be inserted and limited in the grooves during the forging process. After placement, the electromagnet can be turned off, the iron block is released from the limit, the support rod and impact block move down quickly, and impact the T-bolts. With the help of the cone on the lower side, the small hole for fixing at the bottom of the T-bolt can be processed. Compared with the existing method, it is not only labor-saving but also more efficient.
[0016] 2. This utility model discloses a forging device for producing T-bolts. By being equipped with an infrared sensor and a processor, the infrared sensor can detect whether there is a human limb on one side of the device. Whenever the infrared sensor detects a human body, the processor issues a command to shut off the power supply to the battery. Conversely, the battery is powered on. This can prevent the impact process from starting if the bolt is not removed due to a hand being placed on it, thus improving the safety factor. Attached Figure Description
[0017] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the overall main structure of a forging device for producing T-bolts according to this utility model;
[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of a forging device for producing T-bolts according to this utility model;
[0020] Figure 3 This is a side view cross-sectional diagram of the box portion of a forging device for producing T-bolts according to this utility model.
[0021] In the diagram: 1. Base; 11. Ear plate; 12. Indicator sign; 13. Groove; 14. Cone; 2. Bracket; 21. Infrared sensor; 3. Box; 31. Battery; 32. Processor; 33. Wire hole; 4. Top cover; 41. Electromagnet; 5. Impact block; 51. Support rod; 52. Iron block. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] Please see Figure 1-3 This utility model provides a technical solution: a forging device for producing T-bolts, including a base 1. An indicator sign 12 is fixedly installed on the top of the front wall of the base 1 and is fixed by welding. The indicator sign 12 can introduce and promote the product through the guiding text on it, and at the same time warn non-professionals not to touch it. A bracket 2 is fixedly installed on the outside of the base 1, and a top cover 4 is fixedly installed on the top of the bracket 2. Ear plates 11 are fixedly installed on the bottom of both sides of the base 1, and a positioning hole is opened in the middle of the ear plate 11. A positioning screw can be moved through the positioning hole of the ear plate 11 and screwed into the pre-set thread structure on the support for stable positioning of the device. Several sets of uniformly arrayed grooves 13 are opened in the base 1. A cone 14 is fixedly installed at the bottom of the bracket 2; an impact block 5 is placed on the top of the inner side of the bracket 2, and there are three sets of impact blocks 5. A support rod 51 is fixedly installed on both sides of the top of the impact block 5. The support rod 51 moves through the top wall of the bracket 2, and an iron block 52 is fixedly installed at the top of the support rod 51; an electromagnet 41 is fixedly installed on the top side of the top cover 4 near the iron block 52; an infrared sensor 21 is fixedly installed on the bottom of the inner wall of one side of the bracket 2, and a box 3 is fixedly installed on the side of the bracket 2 facing away from the infrared sensor 21. A protective net is fixedly installed at the opening of the box 3, and wire holes 33 are opened on the side wall of the box 3 and the side wall of the top cover 4. The protective net can block the external objects and play a protective role for the internal components. The wire holes 33 are used to pass through the wires.
[0024] In this technical solution, components such as impact block 5, multiple sets of grooves 13 and electromagnet 41 can be used together. During the use of the forging device, multiple sets of T-bolts can be inserted and limited in the grooves 13. After placement, the electromagnet 41 can be turned off, the iron block 52 can be released from the limit, the support rod 51 and impact block 5 can be moved down quickly, and the T-bolts can be impacted. With the help of the cone 14 on the lower side, the small hole for fixing the bottom of the T-bolt can be processed. Compared with the existing method, it is not only labor-saving but also more efficient.
[0025] In some technical solutions, a battery 31 and a processor 32 are fixedly installed inside the housing 3. The battery 31 is electrically connected to the electromagnet 41 through wires. The data output terminal of the infrared sensor 21 is connected to the data input terminal of the processor 32, and the signal output terminal of the processor 32 is connected to the signal input terminal of the battery 31.
[0026] In this technical solution, components such as infrared sensor 21 and processor 32 can be used together. Infrared sensor 21 can detect whether there is a human limb on one side. Whenever infrared sensor 21 detects a human body, processor 32 issues an instruction to shut off the power supply to battery 31. Conversely, battery 31 is in a power supply state. This can prevent the impact process from starting if the hand placement bolt is not removed, thus improving the safety factor.
[0027] Working principle: It should be noted that this utility model is a forging device for producing T-bolts. All components are general standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional test methods.
[0028] When a forging device for producing T-bolts is used, the forging device is placed at the T-bolt production station and then fixed by the ear plate 11. During this process, the device punches a small fixing hole at the end of the T-bolt blank for subsequent processing and fixing. The device is used for fixing hole processing in the forging process.
[0029] By incorporating an impact block 5, multiple sets of grooves 13, and an electromagnet 41, multiple sets of T-bolts can be inserted and positioned within the grooves 13 during the forging process. After placement, the electromagnet 41 can be turned off, the iron block 52 can be released from its position, and the support rod 51 and impact block 5 can quickly move downwards to impact the T-bolts. In conjunction with the cone 14 on the lower side, the small holes for fixing the bottom of the T-bolts can be processed. Compared with existing methods, this is not only labor-saving but also more efficient. By incorporating an infrared sensor 21 and a processor 32, the infrared sensor 21 can detect whether there are human limbs on one side. Whenever the infrared sensor 21 detects a human body, the processor 32 issues a command to shut off the power supply to the battery 31. Conversely, the battery 31 is powered on, which can prevent the impact process from starting if the bolts are not removed due to hand placement, thus improving the safety factor.
Claims
1. A forging apparatus for producing T-bolts, characterized in that: Includes a base (1), a bracket (2) is fixedly installed on the outside of the base (1), and a top cover (4) is fixedly installed on the top of the bracket (2); The base (1) has several uniformly arrayed grooves (13) inside, and a cone (14) is fixedly installed at the bottom of the groove (13); An impact block (5) is placed on the top of the inner side of the bracket (2), and there are three sets of impact blocks (5). A support rod (51) is fixedly installed on both sides of the top of the impact block (5). The support rod (51) moves through the top wall of the bracket (2), and an iron block (52) is fixedly installed at the top of the support rod (51). An electromagnet (41) is fixedly installed inside the top cover (4) on the upper side near the iron block (52); An infrared sensor (21) is fixedly installed on the bottom of the inner wall of one side of the bracket (2), and a box (3) is fixedly installed on the side of the bracket (2) facing away from the infrared sensor (21).
2. The forging apparatus for producing T-bolts according to claim 1, characterized in that: The housing (3) is fixedly installed with a battery (31) and a processor (32). The battery (31) is electrically connected to an electromagnet (41) via a wire. The data output terminal of the infrared sensor (21) is connected to the data input terminal of the processor (32). The signal output terminal of the processor (32) is connected to the signal input terminal of the battery (31).
3. The forging apparatus for producing T-bolts according to claim 1, characterized in that: A protective net is fixedly installed at the opening of the box (3), and wire holes (33) are opened on the side wall of the box (3) and the side wall of the top cover (4).
4. The forging apparatus for producing T-bolts according to claim 1, characterized in that: The base (1) has ear plates (11) fixedly installed on both sides of the bottom, and the ear plates (11) have positioning holes in the middle.
5. A forging apparatus for producing T-bolts according to claim 1, characterized in that: An indicator sign (12) is fixedly installed on the top of the front wall of the base (1), and the indicator sign (12) is fixed by welding.