A through-feed sand blaster

Abstract

The utility model discloses a through type sand spraying machine, including frame and drum, the frame is installed with the auxiliary support subassembly of the auxiliary support to drum, the frame is installed with the drive mechanism of drive drum rotation, be provided with the stirring subassembly in the drum, the frame is installed with the first drive subassembly of drive stirring subassembly rotation, be provided with the mounting bracket for fixing product in the drum, the inner wall of drum is installed with a plurality of material supporting plate at equal intervals, the utility model discloses, through type sand spraying machine makes sand even distribution and fall through rotating mechanism ( sand groove) and forms " sand rain ", can even gently scatter on workpiece surface, sand grain is not easy to break, and this even sand spraying mode can ensure that every part on the surface of workpiece can get sufficient and consistent sand coverage, improves product quality.

Description

Technical Field

[0001] This utility model relates to the field of sandblasting machine technology, specifically a through-type sandblasting machine. Background Technology

[0002] Traditional sand-washing machines use belt conveyors and buckets to circulate and lift sand. The sand falls from the top to the highest point. After the wax model is coated with adhesive, it is inserted into the sand and fine sand is applied to its surface to form a mold shell.

[0003] A drum sand-filtering machine, disclosed in publication number CN102744197B, is specifically used for investment casting and belongs to the field of casting equipment technology. It includes a frame, drum, hoppers, electrical cabinet, filter tank, vibrating motor, upper screen, vibrating support, lower screen, worm gear reducer, shaft, rollers, shaft support, and dust-collecting cyclone. Its key feature is that a vibrating support is fixed to the upper end of the frame, and a drum is rotatably mounted on the vibrating support. Multiple hoppers are provided on the inner surface of the drum. Two rollers are provided on each side of the drum, and the two rollers are fixed to a shaft. The shaft is mounted on two shaft supports via bearings, and one end of the shaft is connected to the worm gear reducer. An upper screen and a lower screen are provided inside the drum; the upper screen is fixed to the upper end of the vibrating support, and the lower screen is fixed to the lower end of the vibrating support. It can effectively separate slurry lumps and impurities.

[0004] While existing technologies can separate slurry blocks and impurities to a certain extent, the uniformity of spraying is relatively poor. Therefore, we propose a through-type sand spraying machine. Utility Model Content

[0005] The purpose of this utility model is to provide a through-type sandblasting machine to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a through-type sandblasting machine, comprising a frame and a drum, wherein the frame is equipped with an auxiliary support component for auxiliary support of the drum, and the frame is equipped with a drive mechanism for driving the drum to rotate; a stirring component is provided inside the drum, and the frame is equipped with a first drive component for driving the stirring component to rotate; a mounting bracket for fixing products is provided inside the drum; and multiple material support plates are installed at equal intervals on the inner wall of the drum.

[0007] Preferably, the frame is equipped with arc-shaped seats at both ends of the drum, and a stirring assembly is adjustablely installed between the two arc-shaped seats.

[0008] Preferably, the stirring assembly includes two second bearing seats, which are mounted on two arc-shaped seats, and a second rotating shaft is installed between the two second bearing seats. Multiple blades are installed on the second rotating shaft.

[0009] Preferably, two guide rails are installed on the outer side of the roller; the drive mechanism includes a second drive assembly and a first rotating shaft with a main drive wheel that cooperates with the two guide rails. The first rotating shaft is equipped with a first bearing seat on both sides of the main drive wheel. The first bearing seat is mounted on the frame, and the first rotating shaft is driven by the second drive assembly.

[0010] Preferably, the auxiliary support assembly includes a third rotating shaft, which is equipped with two auxiliary wheels that cooperate with two guide rails, and a third bearing seat is installed on both sides of the auxiliary wheels.

[0011] Preferably, the mounting bracket is adjustablely mounted on the crossbeam, and the frame is equipped with auxiliary beams that provide additional support for the mounting bracket.

[0012] Preferably, the fixing plate is equipped with two guide wheels that cooperate with the crossbeam, the fixing plate is equipped with a bracket via a pin, the bracket is equipped with a mounting rod, and the mounting rod is equipped with an auxiliary support wheel that cooperates with the auxiliary beam.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Uniform Sand Spraying. Advantages of the Rotating Structure: The through-feed sand sprayer uses a rotating mechanism (sand trough) to evenly distribute and drop sand, creating a "sand rain" that gently and evenly coats the workpiece surface. The sand particles are less prone to breakage, ensuring that every part of the workpiece surface receives a sufficient and consistent sand cover, improving product quality. Multiple-Circulation Sand Spraying: The through-feed sand sprayer is designed with a multiple-circulation sand spraying process. During the spraying process, some sand falls into the inner side of the circumferentially moving support plate and, under the rotational force of the support plate, sprays the workpiece surface again. This multiple-circulation sand spraying method further ensures the uniformity of the sand spraying, making the sand layer on the workpiece surface more uniform and dense.

[0015] 2. High Efficiency. Rapid Sanding: The rotating structure of the through-feed sander allows for rapid sand lifting and falling, significantly improving sanding efficiency. Compared to traditional sanding methods, the rotary sander can complete the sanding of the same number of workpieces in a shorter time, thus increasing production efficiency. High Degree of Automation: The rotary sander is equipped with an automated control system. This system automates the sanding process, including automatic sand feeding, automatic control of rotation speed and sanding time. Automated operation not only improves production efficiency but also reduces manual intervention, lowering labor intensity and human error.

[0016] 3. High adaptability. Adjustability: The rotation speed, sand spraying angle, and sand flow rate of the through-feed sandblasting machine can be adjusted according to different workpieces and process requirements. This adjustability allows the rotary sandblasting machine to adapt to workpieces of various shapes, sizes, and materials, meeting diverse production needs. Integration with production lines: The design of the through-feed sandblasting machine allows for easy integration and coordination with production lines. It can be automatically connected to other production equipment (such as casting equipment) to form a complete production line. This excellent integration improves the efficiency and coordination of the entire production system, reducing intermediate steps and time waste in the production process.

[0017] 4. Compact Structure: Through-feed sandblasting machines typically employ a compact structural design. Their various components and devices are optimized for layout, resulting in a relatively small overall size. This compact design not only saves space but also facilitates installation, commissioning, and maintenance. Due to its small footprint, rotary sandblasting machines are particularly suitable for use in production environments with limited space. For example, in small factories or workshops where space resources are often scarce, rotary sandblasting machines can achieve efficient sandblasting operations within a confined space.

[0018] 5. Easy to operate: The operation of the through-feed sandblasting machine is relatively simple and easy to master. Operators can become proficient in operating the equipment and performing sandblasting operations after simple training. Simple and easy to use.

[0019] 6. Simple maintenance: The structure is simple, practical, and not easily damaged, making maintenance convenient and economical. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a side view of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of the present invention during roller removal;

[0024] Figure 4 This is a utility model Figure 3 Partial structural diagram;

[0025] Figure 5 This is a structural schematic diagram of the mounting bracket of this utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the material support plate of this utility model.

[0027] In the diagram: 1. Frame; 2. Arc-shaped seat; 3. Drive mechanism; 4. First drive assembly; 5. Drum; 6. Guide rail; 7. Material support plate; 9. Mixing assembly; 10. Auxiliary support assembly; 11. Crossbeam; 12. Mounting frame; 13. Auxiliary beam; 31. Second drive assembly; 32. First rotating shaft; 33. First bearing seat; 34. Main drive wheel; 91. Second bearing seat; 92. Second rotating shaft; 93. Blade; 101. Third bearing seat; 102. Third rotating shaft; 103. Auxiliary wheel; 121. Guide wheel; 122. Fixing plate; 123. Bracket; 124. Auxiliary support wheel; 125. Mounting rod. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0029] Please see Figure 1-6 In this embodiment of the present invention, a through-type sandblasting machine includes a frame 1 and a drum 5. The frame 1 is equipped with an auxiliary support assembly 10 for auxiliary support of the drum 5, and a drive mechanism 3 for driving the drum 5 to rotate. A stirring assembly 9 is provided inside the drum 5, and a first drive assembly 4 for driving the stirring assembly 9 to rotate is provided inside the frame 1. A mounting frame 12 for fixing products is provided inside the drum 5, and a crossbeam 11 is installed on the frame 1. The mounting frame 12 is adjustablely mounted on the crossbeam 11, and an auxiliary beam 13 for auxiliary support of the mounting frame 12 is installed on the frame 1. Multiple material support plates 7 are installed at equal intervals on the inner wall of the drum 5.

[0030] The frame 1 is equipped with arc-shaped seats 2 at both ends of the drum 5. An agitator 9 is adjustablely installed between the two arc-shaped seats 2. The agitator 9 includes two second bearing seats 91, which are mounted on the two arc-shaped seats 2. A second rotating shaft 92 is installed between the two second bearing seats 91, and multiple blades 93 are installed on the second rotating shaft 92.

[0031] Two guide rails 6 are installed on the outer side of the roller 5; the drive mechanism 3 includes a second drive assembly 31 and a first rotating shaft 32 on which a main drive wheel 34 is mounted to cooperate with the two guide rails 6. The first rotating shaft 32 is equipped with a first bearing seat 33 on both sides of the main drive wheel 34. The first bearing seat 33 is mounted on the frame 1. The first rotating shaft 32 is driven by the second drive assembly 31; the auxiliary support assembly 10 includes a third rotating shaft 102 on which two auxiliary wheels 103 are mounted to cooperate with the two guide rails 6. The third rotating shaft 102 is equipped with a third bearing seat 101 on both sides of the auxiliary wheels 103.

[0032] Through-feed sandblasting machines use a rotating mechanism (sand trough) to evenly distribute and drop sand, creating a "sand rain" that gently and evenly coats the workpiece surface. The sand particles are not easily broken, and this uniform sandblasting method ensures that every part of the workpiece surface receives sufficient and consistent sand coverage, improving product quality. Multiple-cycle sandblasting: Through-feed sandblasting machines are designed with a multiple-cycle sandblasting process. During the sandblasting process, some sand falls into the inner side of the circumferentially moving support plate and, under the rotational force of the support plate, sandblasts the workpiece surface again. This multiple-cycle sandblasting method further ensures the uniformity of the sandblasting, making the sand layer on the workpiece surface more uniform and dense.

[0033] The rotating structure of the through-feed sandblasting machine allows for rapid lifting and lowering of sand, significantly improving sandblasting efficiency. Compared to traditional sandblasting methods, the rotary sandblasting machine can complete the sandblasting of the same number of workpieces in a shorter time, thus increasing production efficiency. High degree of automation: The rotary sandblasting machine is equipped with an automated control system. This system automates the sandblasting process, including automatic sand feeding, automatic control of rotation speed and sandblasting time. Automated operation not only improves production efficiency but also reduces manual intervention, lowering labor intensity and human error.

[0034] The rotational speed, sand-spraying angle, and sand flow rate of a through-feed sandblasting machine can be adjusted according to different workpieces and process requirements. This adjustability allows the rotary sandblasting machine to adapt to workpieces of various shapes, sizes, and materials, meeting diverse production needs. Integration with production lines: The design of the through-feed sandblasting machine allows for easy integration and coordination with production lines. It can be automatically connected to other production equipment (such as casting equipment) to form a complete production line. This excellent integration improves the efficiency and coordination of the entire production system, reducing intermediate steps and time waste in the production process.

[0035] Through-feed sandblasting machines typically employ a compact structural design. Their various components and devices are optimized for layout, resulting in a relatively small overall size. This compact design not only saves space but also facilitates installation, commissioning, and maintenance. Due to their small footprint, rotary sandblasting machines are particularly suitable for use in production environments with limited space. For example, in small factories or workshops where space resources are often scarce, rotary sandblasting machines can achieve efficient sandblasting operations within a confined space.

[0036] The mounting bracket 12 includes a fixing plate 122, on which two guide wheels 121 are mounted to cooperate with the crossbeam 11. A bracket 123 is mounted on the fixing plate 122 via a pin, and a mounting rod 125 is mounted on the bracket 123. An auxiliary support wheel 124 that cooperates with the auxiliary beam 13 is mounted on the mounting rod 125.

[0037] The working principle of this utility model is as follows: The through-feed sandblasting machine uses a rotating mechanism (sand trough) to evenly distribute and drop sand, forming a "sand rain" that can be evenly and gently sprinkled on the surface of the workpiece. The sand particles are not easily broken, and this uniform sandblasting method ensures that every part of the workpiece surface receives sufficient and consistent sand coverage, improving product quality. Multiple-cycle sandblasting: The through-feed sandblasting machine is designed with a multiple-cycle sandblasting process. During the sandblasting process, some sand falls into the inner side of the circumferentially moving support plate and, under the action of the rotational force of the support plate, performs another sandblasting operation on the workpiece surface. This multiple-cycle sandblasting method further ensures the uniformity of the sandblasting, making the sand layer on the workpiece surface more uniform and dense.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A through-type sandblasting machine, comprising a frame (1) and a roller (5), characterized in that: The frame (1) is equipped with an auxiliary support assembly (10) for auxiliary support of the roller (5), and the frame (1) is equipped with a drive mechanism (3) for driving the roller (5) to rotate; The drum (5) is provided with a stirring assembly (9), and the frame (1) is equipped with a first driving assembly (4) that drives the stirring assembly (9) to rotate. The roller (5) is provided with a mounting bracket (12) for fixing the product; Multiple material support plates (7) are installed at equal intervals on the inner wall of the roller (5).

2. The through-type sandblasting machine according to claim 1, characterized in that: The frame (1) is equipped with arc-shaped seats (2) at both ends of the drum (5), and a stirring assembly (9) is adjustablely installed between the two arc-shaped seats (2).

3. A through-type sandblasting machine according to claim 2, characterized in that: The stirring assembly (9) includes two second bearing seats (91), which are mounted on two arc-shaped seats (2). A second rotating shaft (92) is installed between the two second bearing seats (91), and multiple blades (93) are installed on the second rotating shaft (92).

4. A through-type sandblasting machine according to claim 1, characterized in that: Two guide rails (6) are installed on the outer side of the roller (5); the drive mechanism (3) includes a second drive assembly (31) and a first rotating shaft (32) with a main drive wheel (34) that cooperates with the two guide rails (6). The first rotating shaft (32) is located on both sides of the main drive wheel (34) and a first bearing seat (33) is installed. The first bearing seat (33) is installed on the frame (1). The first rotating shaft (32) is driven by the second drive assembly (31).

5. A through-type sandblasting machine according to claim 4, characterized in that: The auxiliary support assembly (10) includes a third rotating shaft (102), which is equipped with two auxiliary wheels (103) that cooperate with two guide rails (6). The third rotating shaft (102) is equipped with a third bearing seat (101) on both sides of the auxiliary wheels (103).

6. A through-type sandblasting machine according to claim 1, characterized in that: The frame (1) is equipped with a crossbeam (11), the mounting bracket (12) is adjustablely mounted on the crossbeam (11), and the frame (1) is equipped with an auxiliary beam (13) that provides auxiliary support to the mounting bracket (12).

7. A through-type sandblasting machine according to claim 6, characterized in that: The mounting bracket (12) includes a fixing plate (122), which is equipped with two guide wheels (121) that cooperate with the crossbeam (11). The fixing plate (122) is equipped with a bracket (123) via a pin. The bracket (123) is equipped with a mounting rod (125), and the mounting rod (125) is equipped with an auxiliary support wheel (124) that cooperates with the auxiliary beam (13).

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