High purity ferrosilicon mobile casting mold
By introducing a cylinder-driven cooling shroud and a water pump circulation cooling system into a high-purity ferrosilicon mobile casting mold, combined with a motor-driven moving component, the problem of slow mold cooling rate was solved, achieving efficient cooling and continuous operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGDE ELECTRONICS
- Filing Date
- 2025-06-19
- Publication Date
- 2026-05-29
AI Technical Summary
Existing mobile casting molds for high-purity ferrosilicon have a low cooling rate after casting due to the high heat of molten silicon, which affects the efficiency of subsequent casting operations.
A cylinder-driven cooling shroud covers the mold body, and a water pump circulates coolant to a refrigeration unit for cooling. Combined with a motor-driven moving component and a roller support structure, this enables rapid positioning and cooling of the mold.
The cooling rate of the mold was increased, ensuring the smooth progress of subsequent operations and improving the efficiency and continuity of the equipment.
Smart Images

Figure CN224294685U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting mold technology, and in particular to a high-purity ferrosilicon mobile casting mold. Background Technology
[0002] Ferrosilicon is an iron alloy composed of iron and silicon. It is made by smelting coke, steel scrap, and quartz (or silica) in an electric furnace.
[0003] A known example of a high-purity ferrosilicon mobile casting mold can be found in Chinese Utility Model Patent Publication No. CN219335950U, which discloses a high-purity ferrosilicon mobile casting mold. The mold includes a track plate with a centrally located rectangular movable groove. A motor is centrally mounted on one end of the track plate. The motor is connected via a motor shaft to a ball screw, one end of which is centrally rotatable within the rectangular movable groove. Two bushings are symmetrically threaded onto the outer edge of the ball screw. Rectangular sliders are connected to the outer edges of both bushings. A bearing plate is centrally connected to the upper end of each rectangular slider.
[0004] However, in actual use, it was found that although the device is easy to move and switch molds and is highly practical, the mold cools down slowly after casting due to the high heat of the molten high-purity silicon. Therefore, this application provides a quick positioning fixture for automotive brackets to meet the requirements. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a high-purity ferrosilicon mobile casting mold to solve the problem that the existing mold has a low cooling rate after casting due to the high heat of molten high-purity silicon, which limits the subsequent casting operation.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] A high-purity ferrosilicon mobile casting mold includes: a worktable, and a moving component and a heat dissipation component mounted on the worktable; the heat dissipation component includes a fixed frame mounted on the top of the worktable, a cylinder fixedly mounted on the top of the fixed frame, a connecting block fixedly mounted on the end of the telescopic end of the cylinder, a cooling cover fixedly mounted on the bottom of the connecting block, an inner cavity opened inside the cooling cover, and a circulation pipe fixedly mounted on the inner wall of the inner cavity; a water tank fixedly mounted on the outer wall of the fixed frame, a water pump fixedly mounted on the inner wall of the water tank, a water outlet fixedly connected to a water outlet pipe, a water outlet pipe connected to a circulation pipe at the end away from the water pump, a refrigeration unit fixedly connected to the drain outlet of the circulation pipe, a refrigeration unit connected to the water tank at the side away from the circulation pipe, and a sealing cap threadedly connected to the top of the water tank.
[0008] Preferably, the moving component includes a motor mounted on the side wall of the workbench, a groove is provided on the top of the workbench, a lead screw is fixedly mounted at the end of the motor output shaft, a moving block is threadedly connected to the outer wall of the lead screw, a positioning block is fixedly mounted on the top of the moving block, and a mold body is engaged with the inner wall of the positioning block.
[0009] Preferably, the top of the workbench is provided with a slot, and the inner wall of the slot is rotatably connected to a roller, the outer wall of the roller abutting against the bottom of the positioning block.
[0010] Preferably, a folded cloth is fixedly fitted to the inner wall of the groove, and the side of the folded cloth away from the groove is fixedly connected to the movable block.
[0011] Preferably, the top of the cooling cover has a circular hole, and an exhaust fan is fixedly mounted on the inner wall of the circular hole.
[0012] Preferably, the outer wall of the water tank is provided with an observation port, and the inner wall of the observation port is fixedly fitted with an observation window.
[0013] Compared with the prior art, this utility model has at least the following beneficial effects:
[0014] 1. In the above scheme, the connecting block and the cooling cover are moved towards the mold body by the cylinder until the cooling cover completely covers the mold body. Then, the coolant in the water tank is introduced into the circulation pipe through the outlet pipe by the water pump. The coolant exchanges heat through the flow of the coolant in the circulation pipe. The coolant that has completed heat exchange flows into the refrigerator, where it is cooled down. Then it is introduced into the water tank to circulate. The exhaust fan is used to remove the heat. This helps to improve the cooling rate of high-purity silicon after casting, thereby improving the working efficiency of the device and ensuring the progress of subsequent operations.
[0015] 2. In the above scheme, the lead screw is driven by a motor to rotate, and the rotation of the lead screw drives the moving block and the positioning block to move laterally. After the high-purity silicon in the mold body cools down, the mold body is removed from the positioning block and the high-purity silicon iron is removed. This helps to improve the working efficiency of the device and ensure the continuous operation of the device. Attached Figure Description
[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.
[0017] Figure 1 A schematic diagram of the three-dimensional structure of a mobile casting mold for high-purity ferrosilicon.
[0018] Figure 2A first-view cross-sectional three-dimensional structural diagram of a high-purity ferrosilicon mobile casting mold.
[0019] Figure 3 A two-dimensional cross-sectional view of a high-purity ferrosilicon mobile casting mold.
[0020] Figure 4 for Figure 2 Enlarged 3D structural diagram at point A.
[0021] Figure Labels
[0022] 1. Workbench; 101. Card slot; 102. Roller;
[0023] 2. Moving components; 201. Motor; 202. Groove; 203. Lead screw; 204. Moving block; 205. Positioning block; 206. Mold body; 207. Folded fabric;
[0024] 3. Heat dissipation components; 301. Fixing bracket; 302. Cylinder; 303. Connecting block; 304. Cooling cover; 305. Inner cavity; 306. Circulation pipe; 307. Water tank; 308. Water pump; 309. Water outlet pipe; 310. Refrigeration unit; 311. Sealing cover; 312. Round hole; 313. Exhaust fan; 314. Observation port; 315. Observation window.
[0025] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to the specific structure, device and environment. According to specific needs, those skilled in the art can adjust or modify these devices and environments, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation
[0026] The following is a detailed description of a high-purity ferrosilicon mobile casting mold provided by this utility model, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are listed as best and preferred embodiments; for some known technologies, those skilled in the art can also use other alternative methods to implement the invention. Furthermore, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0027] like Figure 1 , Figure 2 and Figure 3As shown, an embodiment of this utility model provides a high-purity ferrosilicon mobile casting mold, including: a workbench 1, and a moving component 2 and a heat dissipation component 3 installed on the workbench 1; the heat dissipation component 3 includes a fixed frame 301 installed on the top of the workbench 1, a cylinder 302 providing driving force is fixedly mounted on the top of the fixed frame 301, a connecting block 303 is fixedly mounted on the end of the telescopic end of the cylinder 302, a cooling cover 304 is fixedly mounted on the bottom of the connecting block 303, an inner cavity 305 is opened inside the cooling cover 304, and the inner wall of the inner cavity 305 is fixedly mounted with It is equipped with a circulation pipe 306; a water tank 307 is fixedly mounted on the outer wall of the fixing frame 301, a water pump 308 for driving coolant is fixedly mounted on the inner wall of the water tank 307, an outlet pipe 309 is fixedly connected to the outlet end of the water pump 308, the end of the outlet pipe 309 away from the water pump 308 is fixedly connected to the circulation pipe 306, a refrigeration unit 310 for cooling the coolant after heat exchange is fixedly connected to the drain port of the circulation pipe 306, the side of the refrigeration unit 310 away from the circulation pipe 306 is fixedly connected to the water tank 307, and a sealing cap 311 is threadedly connected to the top of the water tank 307.
[0028] like Figure 1 and Figure 3 As shown, the moving assembly 2 includes a motor 201 mounted on the side wall of the worktable 1. A groove 202 is provided on the top of the worktable 1. A lead screw 203 is fixedly mounted at the end of the output shaft of the motor 201. A moving block 204 is threadedly connected to the outer wall of the lead screw 203. A positioning block 205 is fixedly mounted on the top of the moving block 204. A mold body 206 is engaged with the inner wall of the positioning block 205. The motor 201 drives the lead screw 203 to rotate, and the rotation of the lead screw 203 drives the moving block 204 to engage with the positioning block 206. Block 205 moves laterally. After the high-purity silicon inside the mold body 206 cools down, the mold body 206 is removed from the positioning block 205, and the high-purity silicon iron is removed. This helps to improve the working efficiency of the device and ensure its continuous operation. The top of the cooling cover 304 is provided with a circular hole 312. An exhaust fan 313 is fixedly installed on the inner wall of the circular hole 312. By setting the circular hole 312 and the exhaust fan 313, it is beneficial to exhaust heat from the mold body 206 and improve its heat dissipation rate.
[0029] like Figure 2 and Figure 4 As shown, a slot 101 is provided on the top of the workbench 1. A roller 102 is rotatably connected to the inner wall of the slot 101. The outer wall of the roller 102 abuts against the bottom of the positioning block 205. By setting the slot 101 and the roller 102, it is beneficial to improve the stability of the positioning block 205 when it moves, and at the same time provide certain support for the moving block 204.
[0030] like Figure 3As shown, a folded cloth 207 is fixedly fitted on the inner wall of the groove 202. The side of the folded cloth 207 away from the groove 202 is fixedly connected to the moving block 204. By setting the folded cloth 207, it is beneficial to prevent impurities from falling into the groove 202, thereby affecting the normal operation of the moving component 2.
[0031] like Figure 1 and Figure 2 An observation port 314 is provided on the outer wall of the water tank 307, and an observation window 315 is fixedly installed on the inner wall of the observation port 314. By setting the observation port 314 and the observation window 315, it is convenient to observe the capacity of the coolant in the water tank 307 through the observation window 315, so as to replenish it in time.
[0032] The technical solution provided by this utility model, when working, drives the lead screw 203 to rotate through the motor 201, and drives the moving block 204 and the positioning block 205 to move laterally through the rotation of the lead screw 203, and stops when it moves to the fixed frame 301;
[0033] The cylinder 302 drives the connecting block 303 and the cooling cover 304 to move towards the mold body 206 until the cooling cover 304 completely covers the mold body 206. Then, the water pump 308 introduces the coolant in the water tank 307 into the circulation pipe 306 through the outlet pipe 309. The coolant exchanges heat through the flow of the coolant in the circulation pipe 306. The coolant that has completed heat exchange flows into the refrigerator 310. The refrigerator 310 cools the coolant and then introduces it back into the water tank 307 to achieve circulation. The exhaust fan 313 then removes the heat.
[0034] After the high-purity silicon inside the mold body 206 cools down, the mold body 206 is removed from the positioning block 205, and the high-purity silicon iron is removed.
[0035] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A high-purity ferrosilicon mobile casting mold, characterized in that, include: Workbench (1), and a moving assembly (2) and a heat dissipation assembly (3) mounted on the workbench (1); The heat dissipation assembly (3) includes a fixed frame (301) installed on the top of the workbench (1). A cylinder (302) is fixedly mounted on the top of the fixed frame (301). A connecting block (303) is fixedly mounted on the end of the telescopic end of the cylinder (302). A cooling cover (304) is fixedly mounted on the bottom of the connecting block (303). An inner cavity (305) is opened inside the cooling cover (304). A circulation pipe (306) is fixedly mounted on the inner wall of the inner cavity (305). A water tank (307) is fixedly mounted on the outer wall of the fixed frame (301), and a water pump (308) is fixedly mounted on the inner wall of the water tank (307). The outlet end of the water pump (308) is fixedly connected to an outlet pipe (309). The end of the outlet pipe (309) away from the water pump (308) is fixedly connected to a circulation pipe (306). The drain outlet of the circulation pipe (306) is fixedly connected to a chiller (310). The side of the chiller (310) away from the circulation pipe (306) is fixedly connected to the water tank (307). A sealing cap (311) is threadedly connected to the top of the water tank (307).
2. The high-purity ferrosilicon mobile casting mold according to claim 1, characterized in that, The moving component (2) includes a motor (201) installed on the side wall of the workbench (1). The top of the workbench (1) has a groove (202). A lead screw (203) is fixedly mounted at the end of the output shaft of the motor (201). A moving block (204) is threadedly connected to the outer wall of the lead screw (203). A positioning block (205) is fixedly mounted on the top of the moving block (204). A mold body (206) is snapped into the inner wall of the positioning block (205).
3. The high-purity ferrosilicon movable casting mold according to claim 2, characterized in that, The top of the workbench (1) is provided with a slot (101), and a roller (102) is rotatably connected to the inner wall of the slot (101). The outer wall of the roller (102) abuts against the bottom of the positioning block (205).
4. The high-purity ferrosilicon movable casting mold according to claim 2, characterized in that, The inner wall of the groove (202) is fixedly fitted with a folded cloth (207), and the side of the folded cloth (207) away from the groove (202) is fixedly connected to the moving block (204).
5. The high-purity ferrosilicon mobile casting mold according to claim 1, characterized in that, The top of the cooling cover (304) is provided with a circular hole (312), and an exhaust fan (313) is fixedly installed on the inner wall of the circular hole (312).
6. The high-purity ferrosilicon movable casting mold according to claim 1, characterized in that, The outer wall of the water tank (307) is provided with an observation port (314), and the inner wall of the observation port (314) is fixedly equipped with an observation window (315).