Iron art craft cutting processing device with waste recycling function
By designing a wrought iron cutting and processing device with waste recycling function, the problems of waste pollution and safety hazards in the wrought iron cutting process have been solved, and the efficient recycling and graded treatment of waste materials have been achieved, ensuring the safety of the cutting process and the quality of the finished product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QUAN ZHOU HENG FA GONG YI PIN YOU XIAN GONG SI
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-29
AI Technical Summary
Existing wrought iron cutting and processing equipment generates a large amount of waste during the cutting process, leading to environmental pollution, safety hazards, and finished product quality problems, and there is a lack of effective waste recycling measures.
A device comprising a cutting mechanism, a protective mechanism, a clamping assembly, and a waste recycling mechanism was designed. By utilizing an electronic control system and hydraulic rods, the device enables timely collection and graded filtration of waste materials. Combined with protective glass to prevent splashing, it ensures operational safety and cutting quality.
It enables efficient recycling and graded treatment of waste materials, reduces environmental pollution, lowers production costs, and ensures the safety of the cutting process and the quality of finished products.
Smart Images
Figure CN224294797U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wrought iron craft processing technology, and in particular to a wrought iron craft cutting and processing device with waste recycling function. Background Technology
[0002] Cutting is an important process in the production and processing of wrought iron handicrafts.
[0003] Currently, common wrought iron cutting and processing equipment generates a large amount of waste such as iron filings and fragments when cutting wrought iron materials. This waste often flies everywhere, polluting the working environment and potentially endangering operator safety; for example, flying iron filings may enter the operator's eyes. Furthermore, existing cutting and processing equipment lacks effective waste recycling measures, making it difficult to collect and process waste centrally, increasing the workload and cost of subsequent cleanup. Moreover, unrecovered waste may mix into the finished product, affecting the quality of the wrought iron crafts. Therefore, this paper proposes a wrought iron craft cutting and processing device with waste recycling capabilities to address these issues. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0005] A wrought iron craft cutting and processing device with waste recycling function includes a workbench, an electrical control system fixed to the front side of the workbench, a cutting mechanism set at the top of the middle of the workbench, a protective mechanism installed at the top of the front and rear ends of the workbench, a clamping assembly set at the top of the right half of the workbench, and a waste recycling mechanism installed inside the bottom of the workbench. The cutting mechanism includes a support frame fixed at the top of the middle of the workbench. A first threaded rod is provided inside the limiting groove at the top of the support frame. The front end of the first threaded rod is fixedly connected to the output end of a first motor. The side of the first threaded rod is threadedly connected to the threaded hole at the left end of the translation block. A first hydraulic rod is provided at the top of the translation block. The output end of the first hydraulic rod is fixedly connected to the top of the lifting block. The front and rear sides of the lifting block are slidably connected to the inner sidewall of the groove of the translation block. A second motor is installed inside the lifting block. The output end of the second motor is fixedly connected to the inside of the cutting disc. A protective cover is installed on the outer side of the upper half of the cutting disc.
[0006] Preferably, the protective mechanism includes clamps fixed to the top of the front and rear ends of the workbench, with protective glass installed between the clamps.
[0007] Preferably, the clamping assembly includes a second threaded rod disposed inside the limiting groove at the right half of the worktable. The right end of the second threaded rod is fixedly connected to the output end of the third motor. The outer side of the second threaded rod is threadedly connected to the threaded hole at the bottom of the clamping frame. A second hydraulic rod is installed inside the front and rear side walls of the clamping frame. The telescopic end of the second hydraulic rod is fixedly connected to one side of the clamping plate. A pressure sensor is provided inside the second hydraulic rod.
[0008] Preferably, the waste recycling mechanism includes collection holes evenly arranged inside the workbench, the bottom of the collection holes being connected to the top of the collection hopper, the bottom of the collection hopper being connected to the air inlet of the exhaust pipe, an exhaust fan being installed inside the exhaust pipe, and a first filter screen and a second filter screen being arranged sequentially from the air inlet to the air outlet of the exhaust pipe, the filter opening of the first filter screen being larger than the filter opening of the second filter screen, a first collection frame being provided below the first filter screen, and a second collection frame being provided below the second filter screen.
[0009] Preferably, the bottom sides of the first and second collection frames are fitted and connected to the inner side of the separator, the bottom sides of the first and second collection frames are fitted and connected to the top side of the roller, and the right sides of the first and second collection frames are fitted and connected to the left side of the protective door that can be opened and closed.
[0010] Preferably, the electrical control system includes a controller, a frequency converter group, and a hydraulic rod controller group. The frequency converter and the hydraulic rod controller group are connected to the controller through control lines. The controller and the pressure sensor are connected through data lines. The frequency converter group is connected to the first motor, the second motor, and the third motor through circuits. The hydraulic rod controller group is connected to the first hydraulic rod and the second hydraulic rod through circuits.
[0011] Compared with the prior art, the beneficial effects of this utility model are: (1) The waste recycling mechanism can promptly suck the waste generated by cutting into the exhaust pipe through the synergistic effect of the collection hole, collection bucket and exhaust fan, and then use the first filter screen and the second filter screen to classify and collect the waste, which is convenient for subsequent classification and processing, keeps the working environment clean, reduces the pollution of the environment by the waste, and realizes the recycling and reuse of the waste, thereby reducing production costs.
[0012] The clamping assembly adjusts the position of the clamping frame via the second threaded rod. The second hydraulic rod works in conjunction with the clamping plate, and the pressure sensor monitors the clamping force in real time. This allows for stable clamping of wrought iron crafts of different sizes and shapes, preventing workpiece movement during cutting and ensuring cutting quality.
[0013] The protective glass in the protective mechanism can effectively block sparks and spatter generated during the cutting process, protecting the safety of the operator, while not affecting the operator's observation of the cutting situation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the right-side cross-sectional structure of the waste recycling mechanism of this utility model;
[0017] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure of A in the middle.
[0018] The following are the reference numerals in the diagram: Workbench 1, Support frame 2, First threaded rod 21, First motor 22, Translation block 23, First hydraulic rod 24, Lifting block 25, Cutting disc 26, Protective cover 27, Clamping plate 31, Protective glass 32, Second threaded rod 4, Third motor 41, Clamping frame 42, Second hydraulic rod 43, Clamping plate 44, Collection hole 51, Collection hopper 52, Exhaust pipe 53, Exhaust fan 54, First filter screen 55, Second filter screen 56, Second collection frame 57, First collection frame 58, Roller 59, Protective door 6. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] Please see Figure 1-3This utility model provides an embodiment of a wrought iron craft cutting and processing device with waste recycling function, including a workbench 1, an electrical control system fixed to the front side of the workbench 1, a cutting mechanism set at the top of the middle of the workbench 1, a protective mechanism installed at the top of the front and rear ends of the workbench 1, a clamping assembly set at the top of the right half of the workbench 1, and a waste recycling mechanism installed inside the bottom of the workbench 1. The cutting mechanism includes a support frame 2 fixed at the top of the middle of the workbench 1. A first threaded rod 21 is provided inside the limiting groove at the top of the support frame 2. The front end of the first threaded rod 21 is fixedly connected to the output end of the first motor 22. The side of the first threaded rod 21 is threadedly connected to the threaded hole at the left end of the translation block 23. A first hydraulic rod 24 is provided at the top of the translation block 23. The output end of the first hydraulic rod 24 is fixedly connected to the top of the lifting block 25. The front and rear sides of the lifting block 25 are slidably connected to the inner sidewall of the groove of the translation block 23. A second motor is installed inside the lifting block 25. The output end of the second motor is fixedly connected to the inside of the cutting disc 26. A protective cover 27 is installed on the outer side of the upper half of the cutting disc 26.
[0022] The protective mechanism includes clamps 31 fixed to the top of the front and rear ends of the workbench 1, and protective glass 32 is installed between the clamps 31.
[0023] The clamping assembly includes a second threaded rod 4 disposed inside the limiting groove at the right half of the workbench 1. The right end of the second threaded rod 4 is fixedly connected to the output end of the third motor 41. The outer side of the second threaded rod 4 is threadedly connected to the threaded hole at the bottom of the clamping frame 42. A second hydraulic rod 43 is installed inside the front and rear side walls of the clamping frame 42. The telescopic end of the second hydraulic rod 43 is fixedly connected to one side of the clamping plate 44. A pressure sensor is provided inside the second hydraulic rod 43.
[0024] The waste recycling mechanism includes collection holes 51 evenly arranged inside the workbench 1. The bottom of the collection holes 51 is connected to the top of the collection hopper 52. The bottom of the collection hopper 52 is connected to the air inlet of the exhaust pipe 53. An exhaust fan 54 is installed inside the exhaust pipe 53. A first filter screen 55 and a second filter screen 56 are arranged sequentially from the air inlet to the air outlet of the exhaust pipe 53. The filter opening of the first filter screen 55 is larger than the filter opening of the second filter screen 56. A first collection frame 58 is provided below the first filter screen 55, and a second collection frame 57 is provided below the second filter screen 56.
[0025] The bottom sides of the first collection frame 58 and the second collection frame 57 are attached to the inner side of the separator 510. The bottom sides of the first collection frame 58 and the second collection frame 57 are attached to the top side of the roller 59. The right side of the first collection frame 58 and the second collection frame 57 are attached to the left side of the protective door 6 that can be opened and closed.
[0026] The electrical control system includes a controller, a frequency converter group, and a hydraulic rod controller group. The frequency converter and the hydraulic rod controller group are connected to the controller through control lines. The controller and the pressure sensor are connected through data lines. The frequency converter group is connected to the first motor 22, the second motor, and the third motor 41 through circuits. The hydraulic rod controller group is connected to the first hydraulic rod 24 and the second hydraulic rod 43 through circuits.
[0027] When using this wrought iron craft cutting and processing device with waste recycling function, first place the wrought iron craft on the right half of the clamping frame 42 of the workbench 1, start the third motor 41, the third motor 41 drives the second threaded rod 4 to rotate, so that the clamping frame 42 moves to the appropriate position on the second threaded rod 4, and then start the second hydraulic rod 43. The telescopic end of the second hydraulic rod 43 pushes the clamping plate 44 to clamp the wrought iron craft. The pressure sensor monitors the clamping pressure in real time to ensure that the clamping force is appropriate.
[0028] Next, according to the cutting requirements, the controller in the electronic control system sets the relevant parameters and starts the first motor 22. The first motor 22 drives the first threaded rod 21 to rotate, so that the translation block 23 moves on the first threaded rod 21 and moves the cutting disc 26 to the cutting start position. Then, the first hydraulic rod 24 is started, which pushes the lifting block 25 to move downward, so that the cutting disc 26 is close to the wrought iron craft. Then, the second motor is started, which drives the cutting disc 26 to rotate at high speed to perform the cutting operation. During the cutting process, the position and height of the cutting disc 26 can be adjusted through the electronic control system to complete different cutting tasks.
[0029] The waste generated from cutting falls into the collection hopper 52 through the collection hole 51 inside the workbench 1. Then, the exhaust fan 54 is activated. Under the action of the exhaust fan 54, the waste passes through the exhaust pipe 53 and sequentially through the first filter screen 55 and the second filter screen 56. Larger particles of waste are intercepted by the first filter screen 55 and fall into the first collection frame 58, while smaller particles are intercepted by the second filter screen 56 and fall into the second collection frame 57. After the cutting operation is completed, the protective door 6 is opened, and the first collection frame 58 and the second collection frame 57 are pulled out by the rollers 59 for waste cleaning.
[0030] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cutting and processing device for wrought iron crafts with waste recycling function, characterized in that: The system includes a workbench (1), an electrical control system fixed to the front of the workbench (1), a cutting mechanism located at the top of the middle section of the workbench (1), protective mechanisms installed at the top of the front and rear ends of the workbench (1), a clamping assembly located at the top of the right half of the workbench (1), and a waste recycling mechanism installed inside the bottom of the workbench (1). The cutting mechanism includes a support frame (2) fixed to the top of the middle section of the workbench (1). A first threaded rod (21) is provided inside the limiting groove at the top of the support frame (2). The front end of the first threaded rod (21) is connected to the first motor (22). The first threaded rod (21) is fixedly connected to the left end threaded hole of the translation block (23) by thread. The translation block (23) is provided with a first hydraulic rod (24) at the top. The output end of the first hydraulic rod (24) is fixedly connected to the top of the lifting block (25). The front and rear sides of the lifting block (25) are slidably connected to the inner side wall of the groove of the translation block (23). The lifting block (25) is equipped with a second motor. The output end of the second motor is fixedly connected to the inside of the cutting disc (26). The upper half of the cutting disc (26) is equipped with a protective cover (27).
2. The wrought iron craft cutting and processing device with waste recycling function according to claim 1, characterized in that: The protective mechanism includes clamps (31) fixed to the top of the front and rear ends of the workbench (1), and protective glass (32) is installed between the clamps (31).
3. The wrought iron craft cutting and processing device with waste recycling function according to claim 1, characterized in that: The clamping assembly includes a second threaded rod (4) disposed inside the limiting groove at the right half of the workbench (1). The right end of the second threaded rod (4) is fixedly connected to the output end of the third motor (41). The outer side of the second threaded rod (4) is threadedly connected to the threaded hole at the bottom end of the clamping frame (42). The clamping frame (42) is equipped with a second hydraulic rod (43) inside the front and rear side walls. The telescopic end of the second hydraulic rod (43) is fixedly connected to one side of the clamping plate (44). A pressure sensor is provided inside the second hydraulic rod (43).
4. The wrought iron craft cutting and processing device with waste recycling function according to claim 1, characterized in that: The waste recycling mechanism includes collection holes (51) evenly arranged inside the workbench (1). The bottom of the collection holes (51) is connected to the top of the collection hopper (52). The bottom of the collection hopper (52) is connected to the air inlet of the exhaust pipe (53). An exhaust fan (54) is installed inside the exhaust pipe (53). A first filter screen (55) and a second filter screen (56) are arranged sequentially from the air inlet to the air outlet of the exhaust pipe (53). The filter opening of the first filter screen (55) is larger than the filter opening of the second filter screen (56). A first collection frame (58) is provided below the first filter screen (55), and a second collection frame (57) is provided below the second filter screen (56).
5. The wrought iron craft cutting and processing device with waste recycling function according to claim 4, characterized in that: The bottom sides of the first collection frame (58) and the second collection frame (57) are attached to the inner side of the separator (510), the bottom sides of the first collection frame (58) and the second collection frame (57) are attached to the top side of the roller (59), and the right sides of the first collection frame (58) and the second collection frame (57) are attached to the left side of the protective door (6) that can be opened and closed.