Stator welding device

Abstract

The application provides a stator welding device, comprising a support platform for supporting a stator body; a spot welding assembly comprising a spot welding support, two spot welding heads respectively mounted on the spot welding support, a spot welding horizontal moving unit for driving the two spot welding heads to move closer to or away from each other, and a spot welding lifting unit for driving the spot welding support to move closer to or away from the support platform. The stator body can be supported by the support platform; one spot welding head can be driven to reciprocate on the spot welding support by the spot welding horizontal moving unit, so as to adjust the distance between the two spot welding heads, and the spot welding support can be driven to move closer to the support platform by the spot welding lifting unit, so that the two spot welding heads can perform spot welding on the stator body. Since the distance between the two spot welding heads can be adjusted according to different types of stator bodies, the stator welding device can be adapted to various types of stator bodies, which helps to improve its wide adaptability.

Description

Technical Field

[0001] This application belongs to the field of motor processing technology, and more specifically, relates to a stator welding device. Background Technology

[0002] During the manufacturing process of electric motors, the stator needs to be welded to achieve electrical connections. Current welding operations typically involve placing the stator on a support platform and using a spot welding machine to perform rotational spot welding.

[0003] However, since the distance between the two welding heads of a spot welding machine is usually fixed, the spot welding machine can only be adapted to specific types of stators, resulting in poor adaptability. Utility Model Content

[0004] The purpose of this application is to provide a stator welding device to solve the problem in the related art that the fixed spacing between the two welding heads of the current spot welding machine results in poor adaptability.

[0005] To achieve the above objectives, the technical solution adopted in the embodiments of this application is as follows:

[0006] A stator welding apparatus is provided, comprising:

[0007] Support platform, used to support the stator body;

[0008] A spot welding assembly includes a spot welding bracket, two spot welding heads respectively mounted on the spot welding bracket, a spot welding traversing unit for driving the two spot welding heads closer to or further away from each other, and a spot welding lifting unit for driving the spot welding bracket closer to or further away from the support platform. The spot welding traversing unit is mounted on the spot welding bracket and connected to one of the spot welding heads, and the spot welding lifting unit is connected to the spot welding bracket.

[0009] In one embodiment, the stator welding apparatus further includes a rotary drive for driving the support platform to rotate and a support moving unit for driving the rotary drive to reciprocate, wherein the output end of the support moving unit is connected to the rotary drive, and the output end of the rotary drive is connected to the support platform.

[0010] In one embodiment, detection elements are installed at both ends of the supporting moving unit, and the two detection elements are arranged opposite to each other.

[0011] In one embodiment, the spot welding assembly further includes a spot welding displacement seat mounted on the spot welding bracket and a displacement detector for cooperating with the spot welding displacement seat to resist, the displacement detector being mounted on a spot welding head.

[0012] In one embodiment, the spot welding lifting unit includes a first spot welding transverse module for driving the spot welding bracket to move laterally, a spot welding lifting module for driving the spot welding bracket to move up and down, and a second spot welding transverse module for driving the spot welding bracket to move laterally; the output end of the second spot welding transverse module is connected to the spot welding lifting module, the output end of the spot welding lifting module is connected to the first spot welding transverse module, and the output end of the first spot welding transverse module is connected to the spot welding bracket.

[0013] In one embodiment, the spot welding assembly further includes a pressing seat for cooperating with a support platform to press the stator body, the pressing seat being mounted on the spot welding bracket.

[0014] In one embodiment, the stator welding apparatus further includes a photographing bracket and a camera mounted on the photographing bracket, the camera being located above the support platform.

[0015] In one embodiment, the stator welding device further includes a height measuring component, which includes a height measuring base, a height measuring detector mounted on the height measuring base, and a height measuring lifting unit for driving the height measuring base to rise and fall. The output end of the height measuring lifting unit is connected to the height measuring base.

[0016] In one embodiment, the height measuring and lifting unit includes:

[0017] A height measuring lifting plate, wherein the height measuring seat is slidably mounted on the height measuring lifting plate;

[0018] An elastic element, one end of which abuts against the height measuring lifting plate, and the other end of which abuts against the height measuring base;

[0019] A height measuring lifting component, the output end of which is connected to the height measuring lifting plate, is used to drive the height measuring lifting plate to rise and fall.

[0020] In one embodiment, the stator welding apparatus further includes a dust extraction pipe positioned opposite the two spot welding heads.

[0021] The stator welding apparatus provided in this application has at least the following beneficial effects: The stator body can be supported by a support platform; a spot welding transverse unit can drive a spot welding head to reciprocate on a spot welding bracket, thereby adjusting the distance between the two spot welding heads; and a spot welding lifting unit drives the spot welding bracket closer to the support platform, allowing the two spot welding heads to perform spot welding operations on the stator body. Since the distance between the two spot welding heads can be adjusted according to different types of stator bodies, this stator welding apparatus can be adapted to various types of stator bodies, thus improving its wide adaptability. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or exemplary technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the stator welding apparatus provided in an embodiment of this application;

[0024] Figure 2 This is a schematic diagram of the structure of the spot welding assembly provided in the embodiments of this application;

[0025] Figure 3 This is a structural diagram of the support platform location provided in an embodiment of this application;

[0026] Figure 4 This is a structural diagram of the location of the height measuring component provided in an embodiment of this application.

[0027] The main markings in the attached figures are as follows:

[0028] 10. Stator body; 20. Frame;

[0029] 1. Support platform; 11. Rotary drive component; 12. Support moving unit; 13. Detection component;

[0030] 2. Spot welding assembly; 21. Spot welding bracket; 211. Limiting seat; 22. Spot welding head; 23. Spot welding transverse movement unit; 24. Spot welding lifting unit; 241. First spot welding transverse movement module; 2411. Limiting guide rod; 242. Spot welding lifting module; 243. Second spot welding transverse movement module; 25. Spot welding displacement seat; 26. Displacement detector; 27. Pressing seat;

[0031] 3. Photo stand; 4. Camera;

[0032] 5. Height measuring component; 51. Height measuring base; 52. Height measuring detector; 53. Height measuring lifting unit; 531. Height measuring lifting plate; 532. Elastic element; 533. Height measuring lifting component;

[0033] 6. Vacuum suction pipe. Detailed Implementation

[0034] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0035] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise expressly specified. "Several" means one or more, unless otherwise expressly specified.

[0037] In the description of this application, it should be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0038] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0039] Throughout this specification, reference to "an embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of this application. Therefore, the phrase "in one embodiment" or "in some embodiments" appears in various places throughout the specification, and not all references are to the same embodiment. Furthermore, in one or more embodiments, particular features, structures, or characteristics may be combined in any suitable manner.

[0040] Please see Figures 1 to 3The stator welding apparatus provided in this application embodiment will now be described. The stator welding apparatus includes a support platform 1 and a spot welding assembly 2. The support platform 1 supports the stator body 10, and the spot welding assembly 2 performs welding on the stator body 10. Optionally, the spot welding assembly 2 includes a spot welding bracket 21, two spot welding heads 22, a spot welding transverse movement unit 23, and a spot welding lifting unit 24. The two spot welding heads 22 are respectively mounted on the spot welding bracket 21, with one of the spot welding heads 22 slidably mounted on the spot welding bracket 21 via a guide rail pair. The spot welding transverse movement unit 23 is mounted on the spot welding bracket 21, and its output end is connected to one of the spot welding heads 22. The spot welding transverse movement unit 23 can be a cylinder / electric cylinder transmission mechanism, a lead screw transmission mechanism, a linear motor, etc., and is not limited to any particular type. The spot welding lifting unit 24 is connected to the spot welding bracket 21, that is, the output end of the spot welding lifting unit 24 is connected to the spot welding bracket 21. This structure supports the stator body 10 via the support platform 1. A spot welding head 22 is driven to reciprocate on the spot welding bracket 21 via the spot welding traverse unit 23, thereby adjusting the distance between the two spot welding heads 22. The spot welding lifting unit 24 drives the spot welding bracket 21 closer to the support platform 1, allowing the two spot welding heads 22 to perform spot welding on the stator body 10. Since the distance between the two spot welding heads 22 can be adjusted according to different types of stator bodies 10, this stator welding device is adaptable to various types of stator bodies 10, thus improving its versatility.

[0041] Please see Figure 1 The stator welding device also includes a frame 20, on which the support platform 1 and the spot welding assembly 2 can be respectively mounted. That is, the spot welding bracket 21 of the spot welding assembly 2 can be mounted on the frame 20. With this structure, the support platform 1 and the spot welding assembly 2 can be positioned, installed and supported by the frame 20 respectively.

[0042] In one embodiment, see Figure 3As a specific embodiment of the stator welding device provided in this application, the stator welding device further includes a rotary drive 11 and a support moving unit 12. The support moving unit 12 can be installed on the frame 20, and the output end of the support moving unit 12 is connected to the rotary drive 11, and the output end of the rotary drive 11 is connected to the support platform 1. The support moving unit 12 can be a cylinder / electric cylinder transmission mechanism, a lead screw transmission mechanism, a linear motor, etc.; the rotary drive 11 can be a rotary motor, etc., and no specific limitation is made here. In this structure, the rotary drive 11 can drive the support platform 1 to rotate, thereby driving the stator body 10 to rotate. This allows for the use of two spot welding heads 22 to perform rotary spot welding on the stator body 10, which helps improve spot welding efficiency. The support moving unit 12 can drive the rotary drive 11 and the support platform 1 to reciprocate, thereby moving the stator body 10 from the feeding end to the spot welding position, and cooperating with the spot welding assembly 2 to perform spot welding on the stator body 10, facilitating the movement of the stator body 10.

[0043] Optionally, a sensing plate is installed on the support platform 1, and a sensor is installed on the rotary drive component 11. This structure, through the sensing interaction between the sensing plate and the sensor, enables the monitoring of the rotation angle of the support platform 1, thus allowing for control of the rotation angle of the support platform 1.

[0044] In one embodiment, see Figure 1 In one specific embodiment of the stator welding apparatus provided in this application, detection elements 13 are respectively installed at both ends of the support moving unit 12, and the two detection elements 13 are arranged opposite to each other. The two detection elements 13 can be respectively installed on the frame 20, and both detection elements 13 can be through-beam optical fibers. With this structure, the two detection elements 13 can detect whether the stator body 10 is contained on the support platform 1, facilitating subsequent spot welding operations.

[0045] In one embodiment, see Figure 2 As a specific embodiment of the stator welding device provided in this application, the spot welding assembly 2 further includes a spot welding displacement seat 25 and a displacement detector 26. The spot welding displacement seat 25 is mounted on the spot welding bracket 21, and the displacement detector 26 is mounted on one of the spot welding heads 22, that is, the displacement detector 26 is mounted on a sliding spot welding head 22. The spot welding displacement seat 25 and the displacement detector 26 are spaced apart along the sliding direction of the spot welding head 22. This structure, through the cooperation of the displacement detector 26 and the spot welding displacement seat 25, allows for monitoring of the movement stroke of one of the spot welding heads 22, preventing the distance between the two spot welding heads 22 from being too large or too small, which would affect the spot welding effect on the stator body 10.

[0046] In one embodiment, see Figure 2As a specific embodiment of the stator welding device provided in this application, the spot welding lifting unit 24 includes a first spot welding transverse module 241, a spot welding lifting module 242, and a second spot welding transverse module 243. The second spot welding transverse module 243 is mounted on the frame 20. The output end of the second spot welding transverse module 243 is connected to the spot welding lifting module 242, and the output end of the spot welding lifting module 242 is connected to the first spot welding transverse module 241. The output end of the first spot welding transverse module 241 is connected to the spot welding bracket 21. The first spot welding transverse module 241, the spot welding lifting module 242, and the second spot welding transverse module 243 can all be pneumatic / electric cylinder transmission mechanisms, lead screw transmission mechanisms, linear motors, etc., and are not limited to any single type. This structure allows the spot welding bracket 21 to move laterally in the horizontal direction via the first spot welding transverse module 241, to move vertically via the spot welding lifting module 242, and to move laterally in the horizontal direction via the second spot welding transverse module 243. This multi-directional adjustment of the positions of the two spot welding heads 22 enables multi-directional spot welding operations on the stator body 10. The movement direction of the first spot welding transverse module 241 is the same as that of the second spot welding transverse module 243.

[0047] In one embodiment, see Figure 2 Two limiting guide rods 2411 are installed at intervals on the first spot welding transverse module 241, and a limiting seat 211 is installed on the spot welding bracket 21, which is located between the two limiting guide rods 2411. With this structure, the horizontal displacement of the spot welding bracket 21 can be limited by the abutting cooperation between the limiting seat 211 and the two limiting guide rods 2411.

[0048] In one embodiment, see Figure 2 As a specific embodiment of the stator welding device provided in this application, the spot welding assembly 2 further includes a pressing seat 27 mounted on the spot welding bracket 21. With this structure, when the spot welding lifting module 242 drives the spot welding bracket 21 to descend, the pressing seat 27 can cooperate with the support platform 1 to clamp and fix the stator body 10, preventing the stator body 10 from shifting position during spot welding and helping to improve the welding effect of the stator body 10. The number of pressing seats 27 can be multiple, and each pressing seat 27 can cooperate with the top position of the stator body 10 to abut.

[0049] In one embodiment, see Figure 4As a specific embodiment of the stator welding device provided in this application, the stator welding device further includes a photographing bracket 3 and a camera 4. The photographing bracket 3 can be mounted on the frame 20, and the camera 4 can be mounted on the photographing bracket 3, with the camera 4 located above the support platform 1. In this structure, the stator body 10, supported by the support platform 1, moves to below the camera 4 via the support moving unit 12, allowing for photographic identification of the stator body 10's posture and position, facilitating subsequent spot welding operations.

[0050] In one embodiment, see Figure 1 and Figure 4 As a specific embodiment of the stator welding device provided in this application, the stator welding device further includes a height measuring component 5. The height measuring component 5 includes a height measuring base 51, a height measuring detector 52, and a height measuring lifting unit 53. The height measuring lifting unit 53 can be mounted on the photographing bracket 3, and its output end is connected to the height measuring base 51. In this structure, the height measuring base 51 and the height measuring detector 52 can be driven to descend via the height measuring lifting unit 53. Through the contact and cooperation between the height measuring detector 52 and the stator body 10, the height of the stator body 10 can be detected.

[0051] In one embodiment, see Figure 4 As a specific embodiment of the stator welding device provided in this application, the height measuring and lifting unit 53 includes a height measuring and lifting plate 531, an elastic element 532, and a height measuring and lifting component 533. The height measuring seat 51 is slidably mounted on the height measuring and lifting plate 531 via a guide rail pair. One end of the elastic element 532 abuts against the height measuring and lifting plate 531, and the other end of the elastic element 532 abuts against the height measuring seat 51. The elastic element 532 can be a spring. The height measuring and lifting component 533 can be mounted on the photographing bracket 3, and the output end of the height measuring and lifting component 533 is connected to the height measuring and lifting plate 531. The height measuring and lifting component 533 can be a cylinder / electric cylinder transmission mechanism, a lead screw transmission mechanism, a linear motor, etc., and is not limited to any particular type. In this structure, the height measuring lifting plate 531 and the height measuring seat 51 can be driven to rise and fall by the height measuring lifting component 533. When the height measuring detector 52 comes into contact with the stator body 10, the elastic component 532 can block and buffer the height measuring seat 51, avoiding hard contact between the height measuring detector 52 and the stator body 10, thus playing a buffering and protective role.

[0052] In one embodiment, see Figure 4 As a specific embodiment of the stator welding device provided in this application, the stator welding device also includes a dust suction pipe 6, which is positioned directly opposite the two spot welding heads 22. The dust suction pipe 6 can be mounted on the photographic bracket 3. In this structure, the dust suction pipe 6 can be connected to a vacuum device to achieve negative pressure, thereby absorbing the exhaust gas generated when the spot welding heads 22 perform spot welding operations on the stator body 10, reducing environmental pollution.

[0053] The above description is merely an optional embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A stator welding device, characterized in that, include: Support platform, used to support the stator body; A spot welding assembly includes a spot welding bracket, two spot welding heads respectively mounted on the spot welding bracket, a spot welding traversing unit for driving the two spot welding heads closer to or further away from each other, and a spot welding lifting unit for driving the spot welding bracket closer to or further away from the support platform. The spot welding traversing unit is mounted on the spot welding bracket and connected to one of the spot welding heads, and the spot welding lifting unit is connected to the spot welding bracket.

2. The stator welding apparatus as described in claim 1, characterized in that: The stator welding device further includes a rotary drive for driving the support platform to rotate and a support moving unit for driving the rotary drive to reciprocate. The output end of the support moving unit is connected to the rotary drive, and the output end of the rotary drive is connected to the support platform.

3. The stator welding apparatus as described in claim 2, characterized in that: The two ends of the supporting moving unit are respectively equipped with detection components, and the two detection components are arranged opposite to each other.

4. The stator welding apparatus according to any one of claims 1-3, characterized in that: The spot welding assembly further includes a spot welding displacement seat mounted on the spot welding bracket and a displacement detector for cooperating with the spot welding displacement seat to resist, wherein the displacement detector is mounted on a spot welding head.

5. The stator welding apparatus according to any one of claims 1-3, characterized in that: The spot welding lifting unit includes a first spot welding transverse module for driving the spot welding bracket to move laterally, a spot welding lifting module for driving the spot welding bracket to lift, and a second spot welding transverse module for driving the spot welding bracket to move laterally. The output end of the second spot welding transverse module is connected to the spot welding lifting module, the output end of the spot welding lifting module is connected to the first spot welding transverse module, and the output end of the first spot welding transverse module is connected to the spot welding bracket.

6. The stator welding apparatus according to any one of claims 1-3, characterized in that: The spot welding assembly also includes a pressing seat for cooperating with the support platform to press the stator body, the pressing seat being mounted on the spot welding bracket.

7. The stator welding apparatus according to any one of claims 1-3, characterized in that: The stator welding device also includes a camera bracket and a camera mounted on the camera bracket, with the camera positioned above the support platform.

8. The stator welding apparatus according to any one of claims 1-3, characterized in that: The stator welding device further includes a height measuring component, which includes a height measuring base, a height measuring detector mounted on the height measuring base, and a height measuring lifting unit for driving the height measuring base to rise and fall. The output end of the height measuring lifting unit is connected to the height measuring base.

9. The stator welding apparatus as described in claim 8, characterized in that, The height measuring and lifting unit includes: A height measuring lifting plate, wherein the height measuring seat is slidably mounted on the height measuring lifting plate; An elastic element, one end of which abuts against the height measuring lifting plate, and the other end of which abuts against the height measuring base; A height measuring lifting component, the output end of which is connected to the height measuring lifting plate, is used to drive the height measuring lifting plate to rise and fall.

10. The stator welding apparatus according to any one of claims 1-3, characterized in that, The stator welding device also includes a dust suction pipe positioned opposite the two spot welding heads.

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