A lead type capacitor solder assembly line

Abstract

The utility model relates to the technical field of lead type capacitor welding solves the technical problem that capacitor lead welding process needs manual intervention, especially to a kind of lead type capacitor welding assembly line, including as the support base's support plate, the support plate is provided with the feed transfer assembly for conveying capacitor, the support plate top is provided with the clamping assembly for clamping capacitor, the support plate top fixedly connected with the interface support assembly for the clamping assembly provides support, the support plate top at interface support assembly one side fixedly connected with the adjusting assembly for adjusting the position of clamping assembly, the clamping assembly includes the clamping fixed box that several are arranged around equidistance.

Description

Technical Field

[0001] This utility model relates to the technical field of leaded capacitor welding, and in particular to a leaded capacitor welding and assembly line. Background Technology

[0002] Leaded capacitors are physically connected to the circuit via two metal leads. Their core structure consists of a dielectric layer, an electrode layer, and lead terminals. However, existing leaded capacitor welding equipment requires manual intervention for feeding and unloading materials, making the entire lead welding process lengthy and complex. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a lead-type capacitor welding and assembly line, which solves the technical problem of requiring manual intervention in the capacitor lead welding process and achieves the goal of improving welding efficiency.

[0004] To solve the above technical problems, the present invention provides the following technical solution: a lead-type capacitor welding and assembly line, comprising a support plate as a support base, wherein the support plate is provided with a feeding and conveying component for conveying capacitors and a clamping component for clamping capacitors, a connecting support component for providing support for the clamping component is fixedly connected to the top of the support plate, and an adjusting component for adjusting the position of the clamping component is fixedly connected to the top of the support plate on the side of the connecting support component.

[0005] The clamping assembly includes several clamping and fixing boxes arranged equidistantly around each other. Each pair of opposite ends of the clamping and fixing boxes is slidably connected to a force-bearing slide rod. A clamping return spring is sleeved on the force-bearing slide rod located inside the clamping and fixing box. Two symmetrical active arc-shaped teeth are rotatably connected to the upper and lower sides of the inner side of the clamping and fixing box. The ends of the two active arc-shaped teeth are rotatably connected to the upper and lower ends of the force-bearing slide rods respectively through connecting rods. Two symmetrical clamping rods are slidably connected to the end of the clamping and fixing box away from the force-bearing slide rod. The end of the clamping rod near the force-bearing slide rod has a driven flat tooth that meshes with the active arc-shaped teeth.

[0006] Preferably, the feeding and conveying assembly includes a feeding conveyor frame fixedly connected to the middle of the top of the support plate, a feeding conveyor belt sleeved on the inner side of the feeding conveyor frame via a rotating shaft, and a feeding motor mounted on one end of the outer side of the feeding conveyor frame via a base.

[0007] Preferably, the connecting support assembly includes a connecting support frame fixedly connected to the top of the support plate. A drive motor is mounted on the side of the connecting support frame away from the clamping assembly via a base. A support cross rod is rotatably connected to the side of the connecting support frame near the clamping assembly. Several ends of the support cross rod away from the connecting support frame are fixedly connected to push slide rails. A return spring is connected to one side of the push slide rail. The clamping fixing box is slidably connected to the inside of the adjacent push slide rail via a slider. A discharge inclined plate is fixedly connected to the top of the connecting support frame.

[0008] Preferably, the adjustment assembly includes a side support plate fixedly connected to the top of the support plate on one side of the connecting support frame. An extension cylinder is installed on the side support plate near the connecting support frame via a base. A clamping bidirectional cylinder is installed on the middle of the side support plate near the connecting support frame via a base. A discharge cylinder is installed on the side support plate away from the connecting support frame via a base.

[0009] Preferably, the top of the support plate is provided with a welding assembly for welding the capacitor and the lead wire;

[0010] The welding assembly includes two symmetrical transverse slide rails fixedly connected to the top of the support plate. A welding bidirectional cylinder is installed between the two transverse slide rails at the top of the support plate via a base. A vertical support rod is slidably connected to the inner side of the transverse slide rails. A welding machine body is installed at the top of the vertical support rod via a base.

[0011] Preferably, the top and bottom ends of the clamping bidirectional cylinder correspond to the ends of two adjacent force-bearing slide rods, respectively.

[0012] By employing the above technical solution, this utility model provides a leaded capacitor welding and assembly line, which has at least the following beneficial effects:

[0013] 1. Due to the clamping component, this utility model can clamp the capacitor, thereby allowing the position of the capacitor to be adjusted, which facilitates the welding of leads by the welding equipment and the unloading of the capacitor after the leads have been welded.

[0014] 2. Due to the setting of the connecting support component, this utility model can provide support for the clamping component, provide sliding guidance for the clamping component, and provide a reset effect for the clamping component after sliding.

[0015] 3. Due to the setting of the adjustment component, this utility model can provide power for the sliding of the clamping component inside the push slide rail, provide power for the loosening of the clamping component, and provide thrust for the discharge of the capacitor.

[0016] 4. Due to the welding component, this utility model can perform lead welding on the capacitor held by the clamping component, and can automatically feed and unload the welding component, thereby improving the overall processing efficiency. Attached Figure Description

[0017] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0018] In the attached diagram:

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the feeding motor mounting structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the side support plate installation structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the clamping and fixing box installation structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the active arc-shaped tooth mounting structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the reset spring mounting structure of this utility model.

[0025] In the diagram: 1. Support plate; 2. Feeding conveyor assembly; 21. Feeding conveyor frame; 22. Feeding conveyor belt; 23. Feeding motor;

[0026] 3. Connecting support assembly; 31. Connecting support frame; 32. Drive motor; 33. Support cross rod; 34. Push slide rail; 35. Return spring; 36. Discharge inclined plate;

[0027] 4. Clamping assembly; 41. Clamping fixing box; 42. Force-bearing slide bar; 43. Clamping return spring; 44. Driving arc-shaped tooth; 45. Connecting rod; 46. Clamping rod; 47. Driven flat tooth;

[0028] 5. Adjustment assembly; 51. Side support plate; 52. Extension cylinder; 53. Clamping bidirectional cylinder; 54. Discharge cylinder;

[0029] 6. Welding components; 61. Welding double-acting cylinder; 62. Transverse slide rail; 63. Vertical support rod; 64. Welding machine body. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] Existing leaded capacitor welding equipment requires manual intervention for feeding and unloading materials during lead welding, making the entire process lengthy and complex. Please refer to... Figures 1-6 This embodiment provides a lead-type capacitor welding and assembly line, solving the technical problem of requiring manual intervention in the capacitor lead welding process. The device includes a support plate 1 as a supporting base, on which a feeding and conveying assembly 2 for conveying capacitors and a clamping assembly 4 for holding capacitors are mounted. A connecting support assembly 3, providing support for the clamping assembly 4, is fixedly connected to the top of the support plate 1. An adjusting assembly 5, for adjusting the position of the clamping assembly 4, is fixedly connected to the top of the support plate 1 on one side of the connecting support assembly 3. The feeding and conveying assembly 2 feeds the capacitors, the clamping assembly 4 transfers the capacitors, the connecting support assembly 3 provides support for the clamping assembly 4, and the adjusting assembly 5 adjusts the position and clamping tightness of the clamping assembly 4.

[0033] In the existing process of soldering leads for linear capacitors, manual intervention is required, making the entire soldering process lengthy and cumbersome. To solve this problem, a clamping assembly 4 is proposed. The clamping assembly 4 includes several clamping and fixing boxes 41 arranged equidistantly around each other. Each pair of opposite ends of the clamping and fixing boxes 41 is slidably connected to a force-bearing slide rod 42. A clamping return spring 43 is sleeved on the force-bearing slide rod 42 located inside the clamping and fixing box 41. Two symmetrical active arc-shaped teeth 44 are rotatably connected to the upper and lower ends of the force-bearing slide rod 42 on the inner side of the clamping and fixing box 41. The ends of the two active arc-shaped teeth 44 are respectively rotatably connected to the upper and lower ends of the force-bearing slide rod 42 through connecting rods 45. Two symmetrical clamping rods 46 are slidably connected to the end of the clamping and fixing box 41 away from the force-bearing slide rod 42. The end of the clamping rod 46 near the force-bearing slide rod 42 has a driven flat tooth 47 that meshes with the active arc-shaped teeth 44. The force-bearing slide bar 42 drives the connecting rod 45 to move, and the connecting rod 45 drives the active arc-shaped tooth 44, which is rotatably connected to it, to rotate. The active arc-shaped tooth 44 then drives the driven flat tooth 47, which meshes with it, to move, thereby enabling the clamping rod 46, which is fixedly connected to the driven flat tooth 47, to clamp.

[0034] To achieve the feeding and conveying of capacitors, the feeding and conveying assembly 2 includes a feeding conveyor frame 21 fixedly connected to the middle of the top of the support plate 1. A feeding conveyor belt 22 is sleeved on the inner side of the feeding conveyor frame 21 through a rotating shaft, and a feeding motor 23 is mounted on one end of the outer side of the feeding conveyor frame 21 through a base.

[0035] To provide support for the clamping assembly 4 and to provide sliding guidance, the connecting support assembly 3 includes a connecting support frame 31 fixedly connected to the top of the support plate 1. A drive motor 32 is mounted on the side of the connecting support frame 31 away from the clamping assembly 4 via a base. A support cross rod 33 is rotatably connected to the side of the connecting support frame 31 near the clamping assembly 4. Several ends of the support cross rod 33 away from the connecting support frame 31 are fixedly connected to push slide rails 34. A return spring 35 is connected to one side inside the push slide rail 34. The clamping fixing box 41 is slidably connected to the inside of the adjacent push slide rail 34 via a slider. A discharge ramp 36 is fixedly connected to the top of the connecting support frame 31.

[0036] Example 2

[0037] Based on Example 1, Example 1 solved the technical problem of requiring manual intervention in the capacitor lead soldering process, but the problem of the clamping component not being able to be released still exists. Combined with... Figures 1-6 As shown, the specific implementation process is as follows: In order to adjust the position and tightness of the clamping assembly 4, the adjusting assembly 5 includes a side support plate 51 fixedly connected to the top of the support plate 1 on one side of the connecting support frame 31. An extension cylinder 52 is installed on the side support plate 51 near the connecting support frame 31 via a base. The extension cylinder 52 can push the corresponding clamping fixing box 41 to slide inside the push slide rail 34. A clamping bidirectional cylinder 53 is installed on the middle of the side support plate 51 near the connecting support frame 31 via a base. The clamping bidirectional cylinder 53 can push the force-bearing slide rod 42 corresponding to its two extension ends, thereby driving the clamping rod 46 to be released through the force-bearing slide rod 42. A discharge cylinder 54 is installed on the side support plate 51 away from the connecting support frame 31 via a base. The discharge cylinder 54 can discharge the capacitor placed between the corresponding released clamping rods 46. The top and bottom ends of the clamping bidirectional cylinder 53 correspond to the ends of the two adjacent force-bearing slide rods 42, respectively.

[0038] For lead soldering of capacitors, a welding assembly 6 for soldering capacitors and leads is provided at the top of the support plate 1. The welding assembly 6 includes two symmetrical transverse slide rails 62 fixedly connected to the top of the support plate 1. A welding bidirectional cylinder 61 is mounted on the base between the two transverse slide rails 62 at the top of the support plate 1. A vertical support rod 63 is slidably connected to the inner side of the transverse slide rails 62. A welding machine body 64 is mounted on the top of the vertical support rod 63 via the base. External wire supply equipment is required during the soldering process, thereby realizing automated soldering and capacitor feeding and unloading.

[0039] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lead-type capacitor welding and assembly line, comprising a support plate (1) as a supporting base, characterized in that: The support plate (1) is provided with a feeding conveying assembly (2) for conveying capacitors and a clamping assembly (4) for clamping capacitors. The top of the support plate (1) is fixedly connected to a connecting support assembly (3) for providing support for the clamping assembly (4). The top of the support plate (1) is fixedly connected to an adjusting assembly (5) for adjusting the position of the clamping assembly (4) on the side of the connecting support assembly (3). The clamping assembly (4) includes several clamping and fixing boxes (41) arranged equidistantly around each other. Each pair of clamping and fixing boxes (41) is slidably connected to a force-bearing slide rod (42). A clamping return spring (43) is sleeved on the force-bearing slide rod (42) located inside the clamping and fixing box (41). Two symmetrical active arc teeth (44) are rotatably connected to the upper and lower sides of the inner side of the clamping and fixing box (41). The ends of the two active arc teeth (44) are rotatably connected to the upper and lower ends of the force-bearing slide rod (42) respectively through a connecting rod (45). Two symmetrical clamping rods (46) are slidably connected to the end of the clamping and fixing box (41) away from the force-bearing slide rod (42). The end of the clamping rod (46) near the force-bearing slide rod (42) is provided with a driven flat tooth (47) that meshes with the active arc teeth (44).

2. The lead-type capacitor welding and assembly line according to claim 1, characterized in that: The feeding conveyor assembly (2) includes a feeding conveyor frame (21) fixedly connected to the middle of the top of the support plate (1). The inner side of the feeding conveyor frame (21) is connected to a feeding conveyor belt (22) through a rotating shaft. The outer end of the feeding conveyor frame (21) is equipped with a feeding motor (23) through a base.

3. The lead-type capacitor welding and assembly line according to claim 1, characterized in that: The connecting support assembly (3) includes a connecting support frame (31) fixedly connected to the top of the support plate (1). A transmission motor (32) is installed on the side of the connecting support frame (31) away from the clamping assembly (4) via a base. A support cross rod (33) is rotatably connected to the side of the connecting support frame (31) close to the clamping assembly (4). Several ends of the support cross rod (33) away from the connecting support frame (31) are fixedly connected to push slide rails (34). A return spring (35) is connected to one side inside the push slide rail (34). The clamping and fixing box (41) is slidably connected to the push slide rail (34) via a slider. A discharge inclined plate (36) is fixedly connected to the top of the connecting support frame (31).

4. The lead-type capacitor welding and assembly line according to claim 3, characterized in that: The adjustment assembly (5) includes a side support plate (51) fixedly connected to the top of the support plate (1) on one side of the connecting support frame (31). An extension cylinder (52) is installed on the side support plate (51) near the connecting support frame (31) via a base. A clamping bidirectional cylinder (53) is installed on the middle of the side support plate (51) near the connecting support frame (31) via a base. A discharge cylinder (54) is installed on the side support plate (51) away from the connecting support frame (31) via a base.

5. The lead-type capacitor welding and assembly line according to claim 1, characterized in that: The top of the support plate (1) is provided with a welding assembly (6) for welding capacitors and leads. The welding assembly (6) includes two symmetrical transverse slide rails (62) fixedly connected to the top of the support plate (1). A welding bidirectional cylinder (61) is installed between the two transverse slide rails (62) at the top of the support plate (1) via a base. A vertical support rod (63) is slidably connected to the inner side of the transverse slide rails (62). A welding machine body (64) is installed at the top of the vertical support rod (63) via a base.

6. The lead-type capacitor welding and assembly line according to claim 4, characterized in that: The top and bottom of the clamping bidirectional cylinder (53) correspond to the ends of the two adjacent force-bearing slide bars (42), respectively.

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