Bendable grinding wheel

Abstract

The utility model relates to the field of grinding wheel, disclose a kind of bendable grinding wheel, including mounting seat, the motor is fixedly connected in mounting seat outside, motor output end is fixedly connected with the rotating rod, the rotating rod is provided with weight-reducing efficiency increasing assembly away from the motor one end, cooling assembly is arranged in the mounting seat outside, the weight-reducing efficiency increasing assembly includes connecting shaft, the connecting shaft outside is fixedly connected in the rotating rod away from the motor one end, the connecting shaft outside is fixedly connected with multiple arc-shaped fan blade blocks, arc-shaped fan blade block outside is fixedly connected with base layer, base layer outside is fixedly connected with abrasive layer. In the utility model, multiple fan-shaped arc-shaped fan blade blocks are combined to form a hollow design, which reduces the weight of the grinding wheel without affecting the overall strength and grinding performance, reduces the spindle load of the grinding machine, reduces energy consumption, improves the grinding wheel speed and acceleration performance, and improves the grinding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of grinding wheels, and more particularly to a flexible grinding wheel. Background Technology

[0002] A grinding wheel is a tool used for grinding processes, composed of abrasive grains, bonding agents, etc. It features high hardness and good wear resistance, enabling precision machining of various materials. Different grit sizes, hardnesses, and shapes of grinding wheels can be selected according to different processing requirements.

[0003] In the existing technology, flexible grinding wheels are often made of solid material, which results in a large overall weight of the grinding wheel. This significantly increases the load on the grinding machine spindle during operation, leading to high energy consumption. At the same time, due to the inertia caused by its own weight, the grinding wheel speed increases slowly and has poor acceleration performance, which directly restricts the improvement of grinding efficiency and makes it difficult to meet the needs of high-efficiency processing.

[0004] To address the above problems, a flexible grinding wheel is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a flexible grinding wheel, which aims to improve the problem that existing flexible grinding wheels are often solid, resulting in a large overall weight of the grinding wheel, which greatly increases the load on the grinding machine spindle during operation and leads to high energy consumption. At the same time, due to the inertia caused by its own weight, the grinding wheel speed increases slowly and the acceleration performance is poor, which directly restricts the improvement of grinding efficiency and makes it difficult to meet the needs of high-efficiency processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a bendable grinding wheel, including a mounting base, a motor fixedly connected to the outside of the mounting base, a rotating rod fixedly connected to the output end of the motor, a weight reduction and efficiency enhancement component provided at the end of the rotating rod away from the motor, and a cooling component provided on the outside of the mounting base;

[0007] The weight reduction and efficiency improvement component includes a connecting shaft, which is fixedly connected to the outside of the rotating rod at the end away from the motor. Multiple arc-shaped fan blade blocks are fixedly connected to the outside of the connecting shaft, a base layer is fixedly connected to the outside of the arc-shaped fan blade blocks, and an abrasive layer is fixedly connected to the outside of the base layer.

[0008] As a further description of the above technical solution:

[0009] The cooling assembly includes a support rod, which is fixedly connected to the outside of the mounting base. Multiple connecting plates are fixedly connected to the outside of the support rod, and a mounting frame is fixedly connected to the outside of each connecting plate. A cooling box is fixedly connected to the top of the mounting frame. A fixing plate is fixedly connected to the inner wall of the cooling box, and a liquid outlet groove is formed inside the fixing plate. A thin shell is fixedly connected to the inner wall of the cooling box, and a thermal expansion material is installed on the inner wall of the thin shell. A push plate is provided on the outside of the thermal expansion material, and a push rod is fixedly connected to the outside of the push plate. A spring is sleeved on the outside of the push rod, and a stop block is fixedly connected to the end of the push rod away from the push plate. A liquid outlet is formed inside the mounting frame.

[0010] As a further description of the above technical solution:

[0011] The outer side of the rotating rod is rotatably connected to the inside of the support rod.

[0012] As a further description of the above technical solution:

[0013] The outer side of the baffle is slidably connected to the inside of the cooling box.

[0014] As a further description of the above technical solution:

[0015] The outer side of the push plate is slidably connected to the inner wall of the thin shell, and the outer side of the push rod is slidably connected to the inside of the thin shell.

[0016] As a further description of the above technical solution:

[0017] One end of the spring is fixedly connected to the outside of the push plate, and the other end of the spring is fixedly connected to the inner wall of the thin shell.

[0018] As a further description of the above technical solution:

[0019] The outer side of the rotating rod is rotatably connected inside the mounting base.

[0020] As a further description of the above technical solution:

[0021] The top of the cooling box is fixedly connected to a coolant inlet, and a sealing cap is threaded onto the outside of the coolant inlet.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a hollow design is formed by combining multiple fan-shaped arc-shaped fan blade blocks. Without affecting the overall strength and grinding performance, the weight of the grinding wheel is reduced, the load on the grinding machine spindle is reduced, energy consumption is reduced, the grinding wheel speed and acceleration performance are increased, and the grinding efficiency is improved.

[0024] 2. In this utility model, as the temperature rises, the thermally expanding material expands and pushes the push plate. The push plate drives the push rod to overcome the spring force, causing the stop block to move and open the outlet. The coolant in the cooling box flows out through the outlet groove and outlet to cool the grinding wheel. When the temperature drops, the thermally expanding material contracts, and the spring pushes the push plate and push rod to close the outlet, stopping the cooling. This achieves automatic release and closure of the coolant, precisely controlling the cooling process, effectively reducing the temperature of the grinding wheel, preventing performance degradation and workpiece quality problems caused by overheating, and extending the service life of the grinding wheel. Attached Figure Description

[0025] Figure 1 This is a perspective view of a bendable grinding wheel proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the mounting frame for a flexible grinding wheel proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the rotating rod of a bendable grinding wheel proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the liquid outlet groove of a flexible grinding wheel proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the structure of a spring for a bendable grinding wheel proposed in this utility model;

[0030] Figure 6 This is a schematic diagram of the structure of the arc-shaped fan blade block of a bendable grinding wheel proposed in this utility model.

[0031] Legend:

[0032] 1. Mounting base; 2. Motor; 3. Support rod; 4. Connecting plate; 5. Mounting frame; 6. Cooling box; 7. Fixing plate; 8. Liquid outlet tank; 9. Stop block; 10. Thin shell; 11. Push rod; 12. Spring; 13. Push plate; 14. Thermal expansion material; 15. Liquid outlet; 16. Connecting shaft; 17. Arc-shaped fan blade block; 18. Base layer; 19. Abrasive layer; 20. Rotating rod; 21. Coolant inlet; 22. Sealing cover. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-6 An embodiment of this utility model is provided: a flexible grinding wheel, including a mounting base 1, a motor 2 fixedly connected to the outside of the mounting base 1, a rotating rod 20 fixedly connected to the output end of the motor 2, a weight reduction and efficiency enhancement component provided at the end of the rotating rod 20 away from the motor 2, and a cooling component provided on the outside of the mounting base 1.

[0035] The weight reduction and efficiency improvement component includes a connecting shaft 16, which is fixedly connected to the outside of the rotating rod 20 at the end away from the motor 2. Multiple arc-shaped fan blade blocks 17 are fixedly connected to the outside of the connecting shaft 16. A base layer 18 is fixedly connected to the outside of the arc-shaped fan blade blocks 17. An abrasive layer 19 is fixedly connected to the outside of the base layer 18.

[0036] Specifically, the mounting base 1 is used to support and fix the motor 2, providing a mounting base for the entire grinding wheel; the motor 2 is used to provide power, driving the rotating rod 20 to rotate through the output end; the rotating rod 20 is used to transmit the power of the motor 2 and connect the motor 2 to the weight reduction and efficiency enhancement component; the connecting shaft 16 is used to connect the rotating rod 20 to the arc-shaped fan blade block 17 to ensure stable power transmission; multiple arc-shaped fan blade blocks 17 are combined to form a fan-shaped structure through a hollow design, which is used to reduce the weight of the grinding wheel and reduce the load on the grinding machine spindle; the base layer 18 is used to fix and support the abrasive layer 19, providing a stable adhesion base for the abrasive layer 19; the abrasive layer 19 is used to directly contact the workpiece and perform grinding processing through its own hardness and cutting ability.

[0037] Reference Figure 4 and Figure 5 The cooling assembly includes a support rod 3, which is fixedly connected to the outside of the mounting base 1. Multiple connecting plates 4 are fixedly connected to the outside of the support rod 3. A mounting frame 5 is fixedly connected to the outside of the connecting plates 4. A cooling box 6 is fixedly connected to the top of the mounting frame 5. A fixing plate 7 is fixedly connected to the inner wall of the cooling box 6. A liquid outlet groove 8 is opened inside the fixing plate 7. A thin shell 10 is fixedly connected to the inner wall of the cooling box 6. A thermal expansion material 14 is installed on the inner wall of the thin shell 10. A push plate 13 is provided on the outside of the thermal expansion material 14. A push rod 11 is fixedly connected to the outside of the push plate 13. A spring 12 is sleeved on the outside of the push rod 11. A stop block 9 is fixedly connected to the end of the push rod 11 away from the push plate 13. A liquid outlet 15 is opened inside the mounting frame 5.

[0038] Specifically, the support rod 3 is used to connect the mounting base 1 and the connecting plate 4, fixing the cooling assembly to the outside of the mounting base 1; the connecting plate 4 is used to connect the support rod 3 and the mounting frame 5, serving as a transition support to ensure the stable installation of the mounting frame 5; the mounting frame 5 is used to support and fix the cooling box 6; the cooling box 6 is used to store coolant, providing a coolant source for the grinding wheel cooling; the fixing plate 7 is used to fix to the inner wall of the cooling box 6, and the outlet groove 8 on it is used to guide the coolant out; the thin shell 10 is used to accommodate the thermally expanding material 14, providing installation space for the thermally expanding material 14 and restricting its expansion direction. The thermal expansion material 14 is used to sense the heat generated during grinding. After being heated and expanding, it pushes the push plate 13. The push plate 13 is used to receive the thrust of the thermal expansion material 14 and drive the push rod 11 to move. The push rod 11 is used to transmit the thrust of the push plate 13 and drive the stop block 9 to move. The spring 12 is used to provide a reverse elastic force. When the thermal expansion material 14 contracts, it pushes the push plate 13 and the push rod 11 to reset, so that the stop block 9 closes the liquid outlet 8. The stop block 9 is used to block or open the liquid outlet 8 to control the flow of coolant and its closure. The liquid outlet 15 is used for coolant to flow out and cool the grinding wheel.

[0039] Reference Figures 1-6 The outer side of the rotating rod 20 is rotatably connected to the inside of the support rod 3. The outer side of the stop block 9 is slidably connected to the inside of the cooling box 6. The outer side of the push plate 13 is slidably connected to the inner wall of the thin shell 10. The outer side of the push rod 11 is slidably connected to the inside of the thin shell 10. One end of the spring 12 is fixedly connected to the outer side of the push plate 13, and the other end of the spring 12 is fixedly connected to the inner wall of the thin shell 10. The outer side of the rotating rod 20 is rotatably connected to the inside of the mounting base 1. The top of the cooling box 6 is fixedly connected to a coolant inlet 21, and a sealing cap 22 is threadedly connected to the outer side of the coolant inlet 21.

[0040] Specifically, the outer side of the rotating rod 20 is rotatably connected to the inside of the support rod 3 and the mounting base 1 to ensure that the rotating rod 20 can rotate flexibly and drive the weight reduction and efficiency enhancement components to operate smoothly under the drive of the motor 2; the outer side of the stop block 9 is slidably connected to the inside of the cooling box 6 to control the opening and closing of the liquid outlet 15 by sliding under the drive of the push rod 11, thereby regulating the flow of coolant; the outer side of the push plate 13 is slidably connected to the inner wall of the thin shell 10 to slide along the inner wall of the thin shell 10 under the expansion of the thermal expansion material 14 or the action of the spring 12, transmitting thrust or receiving the restoring force of the spring 12. The push rod 11 is slidably connected to the inside of the thin shell 10 on the outside, and is used to slide inside the thin shell 10 under the drive of the push plate 13, so as to transmit the force of the push plate 13 to the stop block 9; the spring 12 is used to provide the spring force for the push plate 13 and the push rod 11 to reset when the thermal expansion material 14 contracts; the coolant inlet 21 is fixedly connected to the top of the cooling box 6, and is used to replenish the coolant in the cooling box 6; the sealing cap 22 is threadedly connected to the outside of the coolant inlet 21, and is used to seal the coolant inlet 21 to prevent the coolant from leaking when not replenishing, and to ensure the coolant level in the cooling box 6.

[0041] Working principle: The motor 2 starts and drives the rotating rod 20 to rotate. The rotating rod 20 drives the connecting shaft 16 and the weight reduction and efficiency enhancement components to rotate. The arc-shaped fan blade block 17, the base layer 18 and the abrasive layer 19 work together to perform grinding. During the grinding process, the grinding wheel generates heat. When the temperature rises, the thermal expansion material 14 expands due to heat and pushes the push plate 13. The push plate 13 drives the push rod 11 to overcome the elastic force of the spring 12, causing the stop block 9 to move and open the liquid outlet 8. The coolant in the cooling box 6 flows out through the liquid outlet 8 and the liquid outlet 15 to cool the grinding wheel. When the temperature drops, the thermal expansion material 14 contracts, and the spring 12 pushes the push plate 13 and the push rod 11, causing the stop block 9 to close the liquid outlet 8 and stop cooling.

[0042] By combining multiple fan-shaped arc-shaped fan blade blocks 17 into a hollow design, the weight of the grinding wheel is reduced, the load on the grinding machine spindle is reduced, energy consumption is reduced, the grinding wheel speed and acceleration performance are increased, and the grinding efficiency is improved without affecting the overall strength and grinding performance.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flexible grinding wheel, comprising a mounting base (1), characterized in that: A motor (2) is fixedly connected to the outside of the mounting base (1), and a rotating rod (20) is fixedly connected to the output end of the motor (2). A weight reduction and efficiency enhancement component is provided at the end of the rotating rod (20) away from the motor (2), and a cooling component is provided on the outside of the mounting base (1). The weight reduction and efficiency enhancement component includes a connecting shaft (16), which is fixedly connected to the outside of the rotating rod (20) at the end away from the motor (2). Multiple arc-shaped fan blade blocks (17) are fixedly connected to the outside of the connecting shaft (16), and a base layer (18) is fixedly connected to the outside of the arc-shaped fan blade blocks (17). An abrasive layer (19) is fixedly connected to the outside of the base layer (18).

2. The flexible grinding wheel according to claim 1, characterized in that: The cooling assembly includes a support rod (3), which is fixedly connected to the outside of the mounting base (1). Multiple connecting plates (4) are fixedly connected to the outside of the support rod (3). A mounting frame (5) is fixedly connected to the outside of the connecting plate (4). A cooling box (6) is fixedly connected to the top of the mounting frame (5). A fixing plate (7) is fixedly connected to the inner wall of the cooling box (6). A liquid outlet groove (8) is opened inside the fixing plate (7). A thin shell (10) is fixedly connected to the inner wall of the cooling box (6). A thermal expansion material (14) is installed on the inner wall of the thin shell (10). A push plate (13) is provided on the outside of the thermal expansion material (14). A push rod (11) is fixedly connected to the outside of the push plate (13). A spring (12) is sleeved on the outside of the push rod (11). A stop block (9) is fixedly connected to the end of the push rod (11) away from the push plate (13). A liquid outlet (15) is opened inside the mounting frame (5).

3. The flexible grinding wheel according to claim 2, characterized in that: The outer side of the rotating rod (20) is rotatably connected to the inside of the support rod (3).

4. The flexible grinding wheel according to claim 2, characterized in that: The outer side of the baffle (9) is slidably connected to the inside of the cooling box (6).

5. A flexible grinding wheel according to claim 2, characterized in that: The push plate (13) is slidably connected to the inner wall of the thin shell (10) on the outside, and the push rod (11) is slidably connected to the inside of the thin shell (10) on the outside.

6. A flexible grinding wheel according to claim 2, characterized in that: One end of the spring (12) is fixedly connected to the outside of the push plate (13), and the other end of the spring (12) is fixedly connected to the inner wall of the thin shell (10).

7. A flexible grinding wheel according to claim 1, characterized in that: The outer side of the rotating rod (20) is rotatably connected inside the mounting base (1).

8. A flexible grinding wheel according to claim 2, characterized in that: The cooling box (6) is fixedly connected to a coolant inlet (21) on the top, and a sealing cap (22) is threaded onto the outside of the coolant inlet (21).

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