Pearl wool special-shaped product custom processing device
By introducing an anti-deviation device into the EPE foam processing equipment, and utilizing the cooperation of guide plates and cylinders, the problem of deviation during EPE foam transportation is solved, thereby improving processing accuracy and the practicality of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YICHANG SHENGXIN PACKAGING MATERIALS CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-29
AI Technical Summary
Existing pearl cotton processing equipment is prone to lateral or longitudinal offset during transportation, which leads to the failure of positioning reference and dimensional errors or shape defects, reducing the practicality of the equipment.
An anti-deviation device is adopted, including a guide plate, a cylinder, and a connecting plate. The cylinder pushes the connecting plate to slide along the guide plate. The T-block and T-block groove are used to ensure the stable sliding of the connecting plate, thereby correcting the deviation of the pearl cotton.
This effectively prevents the pearl cotton from shifting during transportation, improves the practicality and flexibility of the equipment, and avoids dimensional errors and shape defects.
Smart Images
Figure CN224296002U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of work technology, and in particular to a device for custom processing of irregularly shaped pearl cotton products. Background Technology
[0002] EPE foam, also known as pearl cotton, is a new type of environmentally friendly packaging material. A Chinese utility model patent, authorized by publication number "CN220699776U", discloses a grooving tool for EPE foam, belonging to the field of EPE foam processing technology. Its overall structure is relatively simple, facilitating the creation of corresponding grooves in the EPE foam according to usage requirements. Compared to existing technologies, it allows for multiple grooving operations on the EPE foam, reducing its limitations in use. It has good overall practicality and is conducive to widespread adoption. The tool includes: a main frame; two connecting plates, each correspondingly mounted on the main frame, with threaded columns rotatably connected to the connecting plates; two T-shaped sliders, each threadedly connected to the threaded columns via threaded sleeves, and a fixed block fixedly connected between the two T-shaped sliders, with multiple T-shaped grooves within the fixed block; multiple clamping blocks, each adapted to the T-shaped grooves, with cutting blades detachably connected to the bottom of the clamping blocks via multiple mounting bolts; and a material conveying assembly, located within the main frame, used for conveying the EPE foam requiring grooving.
[0003] The above technical solution uses a material conveying assembly. The drive motor rotates the rotating shaft fixedly connected to its output shaft. The two rotating shafts and two transmission rollers work together to enable the conveyor belt to transport the pearl cotton board. However, the above technical solution still has certain defects. For example, although the above equipment can transport the pearl cotton board by conveyor belt, if the pearl cotton is subjected to uneven force during transportation, it will shift laterally or longitudinally. This will cause the positioning reference for subsequent processing to fail, resulting in dimensional errors or shape defects, thereby reducing the practicality of the equipment. Utility Model Content
[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a custom processing device for irregularly shaped pearl cotton products. This device can solve the problem that the equipment can transport pearl cotton boards by conveyor belt, but if the pearl cotton is subjected to uneven force during transportation, it will shift laterally or longitudinally, which will cause the positioning reference for subsequent processing to fail and result in dimensional errors or shape defects, thereby reducing the practicality of the equipment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a custom processing device for irregularly shaped pearl cotton products, comprising a support base, a sliding base, two support columns and six cutting components, wherein two anti-deviation devices are provided on the support base, and the two anti-deviation devices are used in conjunction.
[0006] The anti-correction device includes a guide plate, a cylinder, and a connecting plate. The cylinder is fixedly installed on the outer wall of the upper protrusion plate of the support base. Two T-shaped block grooves are opened on one side of the outer wall of the connecting plate. Rotating threaded rod sleeves are rotatably connected inside the two grooves on the connecting plate. A groove is opened on the upper surface of the connecting plate. The outer wall of the protrusion on the guide plate is slidably connected to the inside of the groove.
[0007] The groove has a second limiting block groove on both sides of its inner wall, and a limiting block is slidably connected inside the two second limiting block grooves. The guide plate has a first limiting block groove on both sides of its outer wall, and a rotating threaded rod is provided inside the two second limiting block grooves. The two anti-correction components are arranged on opposite sides.
[0008] Preferably, the inner wall of the groove on the guide plate is slidably connected to the outer wall of the connecting plate, and the outer walls of the two T-shaped blocks inside the groove on the guide plate are slidably connected to the interior of the corresponding T-shaped block grooves.
[0009] Among them, the ends of the two limiting blocks near the first limiting block groove are slidably extended into the interior of the groove and are slidably connected to the interior of the corresponding limiting blocks, and the ends of the two rotating threaded rod sleeves near the limiting blocks are rotatably extended into the interior of the second limiting block groove.
[0010] Preferably, the ends of the two rotating threaded rods near the limiting block are respectively rotatably connected to the outer wall of the corresponding limiting block, and the output end of the cylinder slides to the outside of the protrusion on the support base and is fixedly connected to the outer wall of the connecting plate.
[0011] Among them, the ends of the two rotating threaded rods away from the limiting block are respectively internally threaded to one end of the corresponding rotating threaded rod sleeve. The ends of the two sliding rods that are slidably connected to the outer wall of the convex plate on one side of the support seat extend to the outside of the convex plate and are respectively fixedly connected to the outer wall of the corresponding connecting plate.
[0012] Preferably, the ends of the two rotating threaded rods near the limiting block are respectively rotatably connected to the outer wall of the corresponding limiting block, and the output end of the cylinder slides to the outside of the protrusion on the support base and is fixedly connected to the outer wall of the connecting plate.
[0013] Among them, the ends of the two rotating threaded rods away from the limiting block are respectively internally threaded to one end of the corresponding rotating threaded rod sleeve. The ends of the two sliding rods that are slidably connected to the outer wall of the convex plate on one side of the support seat extend to the outside of the convex plate and are respectively fixedly connected to the outer wall of the corresponding connecting plate.
[0014] Preferably, the two sides of the sliding seat are respectively threaded to the outer wall of the corresponding threaded rod, and rotating blocks are rotatably connected to the upper surface of the two support columns;
[0015] The two threaded rods extend from the end near the rotating block to the outside of the support column and are fixedly connected to the lower surface of the corresponding rotating block.
[0016] Preferably, each of the six cutting components consists of a mounting base, a fixing bolt, and a cutting blade, and the outer wall of the mounting base on the six cutting components is slidably connected to the interior of the six T-shaped block grooves on the sliding base.
[0017] All six cutting components are installed on the sliding seat by means of fixing bolts and the slots opened inside the T-shaped block grooves on the sliding seat. The transport components are installed inside the upper end of the support seat.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. This custom processing device for irregularly shaped EPE foam products uses the output end of the cylinder in the anti-correction component to push the connecting plate. Because the connecting plate and the guide plate are connected by T-blocks and T-block slots, protrusions and grooves, etc., the connecting plate can be stably slid along the guide plate, thereby correcting the EPE foam. This avoids displacement of the EPE foam during transportation, effectively improving the practicality and flexibility of the equipment, and avoiding dimensional errors or shape defects caused by deviations. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0022] Figure 2 This is a schematic diagram of the external structure of the guide plate of this utility model;
[0023] Figure 3 This is a schematic diagram of the external structure of the cutting component of this utility model;
[0024] Figure 4 This utility model Figure 2 A structural schematic diagram of the enlarged view at point A in the middle.
[0025] Reference numerals: 1. Support base; 2. Support column; 3. Sliding seat; 4. Cutting assembly; 5. Rotating block; 6. Threaded rod; 7. Guide plate; 8. Cylinder; 9. Transport assembly; 10. T-block groove; 11. Rotating threaded rod sleeve; 12. First limit block groove; 13. Second limit block groove; 14. Limiting block; 15. Connecting plate; 16. Rotating threaded rod; 17. Groove. Detailed Implementation
[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0030] Please see Figure 1-4 This utility model provides a technical solution: a custom processing device for irregularly shaped pearl cotton products, including a support base 1, a sliding base 3, two support columns 2 and six cutting components 4;
[0031] Two anti-deviation devices are installed on the support base 1, and the two anti-deviation devices work together.
[0032] The anti-correction device includes a guide plate 7, a cylinder 8, and a connecting plate 15. The cylinder 8 is fixedly installed on the outer wall of the upper protrusion plate of the support base 1. Two T-shaped block grooves 10 are formed on one side of the outer wall of the connecting plate 15. The inner wall of the groove on the guide plate 7 is slidably connected to the outer wall of the connecting plate 15. Rotating threaded rod sleeves 11 are rotatably connected to the two grooves on the connecting plate 15. The outer walls of the two T-shaped blocks inside the groove on the guide plate 7 are slidably connected to the interior of the corresponding T-shaped block grooves 10. A groove 17 is formed on the upper surface of the connecting plate 15. The outer wall of the protrusion on the guide plate 7 is slidably connected to the interior of the groove 17. Second limiting block grooves 13 are formed on both sides of the inner wall of the groove 17. Limiting blocks 14 are slidably connected to the interior of the two second limiting block grooves 13. First limiting block grooves 12 are formed on both sides of the outer wall of the protrusion on the guide plate 7. The ends of the two limiting blocks 14 near the first limiting block grooves 12 are... The two rotating threaded rod sleeves 11 extend into the groove 17 and are slidably connected to the corresponding limiting block 14. The ends of the two rotating threaded rod sleeves 11 near the limiting block 14 extend into the second limiting block groove 13. The two second limiting block grooves 13 are each provided with a rotating threaded rod 16. The ends of the two rotating threaded rods 16 near the limiting block 14 are slidably connected to the outer wall of the corresponding limiting block 14. The output end of the cylinder 8 extends slidably to the outside of the upper protrusion of the support base 1 and is fixedly connected to the outer wall of the connecting plate 15. The ends of the two rotating threaded rods 16 away from the limiting block 14 are threadedly connected to the inside of the end of the corresponding rotating threaded rod sleeve 11. The ends of the two sliding rods slidably connected to the outer wall of the protrusion on one side of the support base 1 and near the connecting plate 15 extend slidably to the outside of the protrusion and are fixedly connected to the outer wall of the corresponding connecting plate 15. The two anti-correction components are arranged on opposite sides.
[0033] Two components are fixedly installed on the upper surfaces of the protrusions on both sides of the rear end of the support base 1. The outer walls of the sliding base 3 on both sides are slidably connected to the grooves on the outer walls of the corresponding support columns 2. Threaded rods 6 are rotatably connected to the grooves on the outer walls of the two support columns 2. The two sides of the sliding base 3 are threadedly connected to the outer walls of the corresponding threaded rods 6. Rotating blocks 5 are rotatably connected to the upper surfaces of the two support columns 2. The ends of the two threaded rods 6 near the rotating blocks 5 extend to the outside of the support column 2 and are fixedly connected to the lower surfaces of the corresponding rotating blocks 5. The six cutting components 4 are all composed of mounting seats, fixing bolts, and cutting blades. The outer walls of the mounting seats on the six cutting components 4 are slidably connected to the grooves of the six T-shaped blocks on the sliding base 3. The six cutting components 4 are installed on the sliding base 3 by the fixing bolts and the grooves on the T-shaped blocks. A transport component 9 is installed inside the upper end of the support base 1.
[0034] Furthermore, when using this device, if irregular-shaped processing of pearl cotton is required, the rotating block 5 is rotated to drive the threaded rod 6 to rotate according to the processing shape requirements. Since the sliding seat 3 is threadedly connected to the threaded rod 6, the sliding seat 3 will move up and down vertically on the support column 2, thereby adjusting the height of the six cutting components 4 in the vertical direction to achieve a suitable cutting position. At the same time, the six cutting components 4 can slide in the T-shaped block groove on the sliding seat 3. By loosening or tightening the fixing bolts, the position and arrangement of the cutting components 4 in the horizontal direction can be adjusted to meet the cutting requirements of different irregular-shaped products. Then, during the pearl cotton processing, in order to prevent the pearl cotton from shifting during transmission or processing and affecting the cutting accuracy, two anti-deviation correction devices work together. The connecting plate 15 is pushed by the output end of the cylinder 8. Because the connecting plate 15 and the guide plate 7 are connected by structures such as T-shaped blocks and T-shaped block grooves 10, protrusions and grooves 17, the connecting plate 15 can be stably slid along the guide plate 7, thereby correcting the deviation of the pearl cotton. Then, under normal working conditions... The position of the limiting block 14 is fixed in the second limiting block groove 13 and the first limiting block groove 12. It works in conjunction with the rotating threaded rod 16 and the rotating threaded rod sleeve 11 to maintain the relative position stability of the guide plate 7 and the connecting plate 15, ensuring the accuracy and consistency of the anti-correction action. Then, when the guide plate 7 needs to be disassembled for maintenance or replacement, the rotating threaded rod sleeve 11 is rotated. Since the rotating threaded rod sleeve 11 is threadedly connected to the rotating threaded rod 16, rotating the rotating threaded rod sleeve 11 will cause the rotating threaded rod 16 to move away from the limiting block 14, thereby driving the limiting block 14 to slide in the second limiting block groove 13, so that the limiting block 14 is removed from the first limiting block groove 12. At this time, the limiting constraint between the guide plate 7 and the connecting plate 15 is released, and the guide plate 7 can be removed from the connecting plate 15 for subsequent maintenance, repair or replacement operations. After the maintenance work is completed, the threaded rod sleeve 11 is rotated in the reverse direction to make the limiting block 14 re-enter the first limiting block groove 12, restore the connection between the guide plate 7 and the connecting plate 15, and ensure that the anti-correction device works normally.
[0035] The connecting plate 15 is pushed by the output end of the cylinder 8 in the anti-correction component. Because the connecting plate 15 and the guide plate 7 are connected by a structure such as T-block and T-block groove 10, protrusion and groove 17, the connecting plate 15 can be stably slid along the guide plate 7, thereby correcting the deviation of the pearl cotton. This avoids the pearl cotton from shifting during transportation, effectively improving the practicality and flexibility of the equipment, and at the same time avoiding the dimensional error or shape defect caused by deviation.
[0036] Structural Description: Support Base 1: As the basic load-bearing component of the entire device, it provides a platform for the installation and fixation of other structures. It is equipped with two anti-correction devices, and a convex plate on one side is used to connect components such as sliding rods. The two convex blocks at the rear end are used to install support columns 2.
[0037] Support column 2: Two support columns 2 are fixedly installed on the upper surface of the protrusions on both sides of the rear end of the support base 1. The outer wall of the support column 2 is provided with a groove for connecting with the sliding base 3. The groove is rotatably connected with a threaded rod 6. The upper surface is rotatably connected with a rotating block 5, which serves to support and guide the vertical movement of the sliding base 3.
[0038] Sliding seat 3: The outer walls on both sides are slidably connected to the outer walls of the corresponding support columns 2 through slots, and are threadedly connected to the threaded rod 6. It can slide up and down on the support column 2 in the vertical direction and is used to install six cutting components 4 to realize the vertical position adjustment of the cutting components 4.
[0039] Cutting component 4: It consists of a mounting base, fixing bolts and cutting blades. The outer wall of the mounting base on the six cutting components 4 is slidably connected to the interior of the six T-shaped block grooves on the sliding seat 3. The fixing bolts are installed on the sliding seat 3 in cooperation with the grooves opened inside the T-shaped block grooves on the sliding seat 3. The position and quantity can be flexibly adjusted on the sliding seat 3 according to the processing requirements to cut pearl cotton into different shapes.
[0040] Rotating block 5: Two rotating blocks 5 are rotatably connected to the upper surfaces of the two support columns 2 and fixedly connected to the threaded rod 6. By manually or otherwise driving the rotating blocks 5, the threaded rod 6 can be rotated, thereby realizing the vertical lifting and lowering of the sliding seat 3.
[0041] Threaded rod 6: Two threaded rods 6 are rotatably connected to the grooves on the outer wall of the support column 2. One end is fixedly connected to the rotating block 5, and the other end is threadedly connected to the sliding seat 3, which converts the rotational motion of the rotating block 5 into the linear motion of the sliding seat 3, so as to achieve precise adjustment of the vertical position of the cutting component 4.
[0042] Guide plate 7: The guide plate 7 is provided with grooves and protrusions. The inner wall of the groove is slidably connected to the outer wall of the connecting plate 15, and the outer wall of the protrusion is slidably connected to the inside of the groove 17 on the connecting plate 15. At the same time, the outer walls on both sides of the protrusion are provided with first limiting block grooves 12, which are used to cooperate with the limiting block 14 to guide and limit the movement direction of the connecting plate 15, and ensure the accuracy of movement during the anti-correction process.
[0043] Cylinder 8: It is fixedly installed on the outer wall of the upper protrusion plate of the support base 1. Its output end slides to the outside of the upper protrusion plate of the support base 1 and is fixedly connected to the outer wall of the connecting plate 15. Through the extension and retraction movement of cylinder 8, the connecting plate 15 is pushed to slide along the guide plate 7 to realize the correction operation of pearl cotton.
[0044] Rotating threaded rod sleeve 11: Rotating threaded rod sleeve 11 is rotatably connected to the two grooves on the connecting plate 15. One end extends rotatably into the second limit block groove 13 and is threadedly connected to the rotating threaded rod 16. During the anti-correction process, the position of the limit block 14 is finely adjusted by the cooperation of the rotating threaded rod 16 and the rotating threaded rod sleeve 11 to adapt to the correction requirements of different specifications of pearl cotton.
[0045] Limiting block 14: Limiting blocks 14 are slidably connected inside the two second limiting block grooves 13. One end of the limiting block 14 near the first limiting block groove 12 extends slidably into the groove 17 and is slidably connected to the inside of the corresponding first limiting block groove 12. The other end is rotatably connected to the rotating threaded rod 16. Under the action of the rotating threaded rod 16, the limiting block 14 can slide in the second limiting block groove 13 and the first limiting block groove 12, so as to achieve precise control of the relative position of the guide plate 7 and the connecting plate 15, thereby improving the anti-correction effect.
[0046] Rotating threaded rod 16: Rotating threaded rod 16 is provided inside the two second limit block slots 13. One end is rotatably connected to the outer wall of the limit block 14, and the other end is threadedly connected to one end of the corresponding rotating threaded rod sleeve 11. By rotating the rotating threaded rod 16, the limit block 14 can be driven to move, thereby realizing fine adjustment of the anti-correction device.
[0047] Connecting plate 15: The connecting plate 15 is connected to components such as cylinder 8, guide plate 7, and limit block 14. Under the push of cylinder 8, it slides along guide plate 7 to realize the correction operation of pearl cotton. It is a key component in the anti-correction device to realize the action execution.
[0048] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for custom processing of irregularly shaped pearl cotton products, comprising a support base (1), a sliding base (3), two support columns (2), and six cutting components (4), characterized in that: The support base (1) is provided with two anti-deviation devices, which are used in conjunction with each other; The anti-correction device includes a guide plate (7), a cylinder (8), and a connecting plate (15). The cylinder (8) is fixedly installed on the outer wall of the upper protrusion plate of the support base (1). Two T-shaped block grooves (10) are opened on one side of the outer wall of the connecting plate (15). Rotating threaded rod sleeves (11) are rotatably connected inside the two grooves on the connecting plate (15). A groove (17) is opened on the upper surface of the connecting plate (15). The outer wall of the protrusion on the guide plate (7) is slidably connected to the inside of the groove (17). The inner walls of both sides of the groove (17) are provided with second limiting block grooves (13), and the two second limiting block grooves (13) are slidably connected with limiting blocks (14). The outer walls of both sides of the protrusion on the guide plate (7) are provided with first limiting block grooves (12), and the two second limiting block grooves (13) are provided with rotating threaded rods (16). The two anti-correction components are arranged on opposite sides.
2. The device for custom processing of irregularly shaped pearl cotton products according to claim 1, characterized in that: The inner wall of the groove on the guide plate (7) is slidably connected to the outer wall of the connecting plate (15), and the outer walls of the two T-shaped blocks inside the groove on the guide plate (7) are slidably connected to the interior of the corresponding T-shaped block groove (10); Among them, the two limiting blocks (14) near the first limiting block groove (12) both slide to the inside of the groove (17) and are respectively slidably connected to the inside of the corresponding limiting block (14), and the two rotating threaded sleeves (11) near the limiting block (14) both rotate to the inside of the second limiting block groove (13).
3. The device for custom processing of irregularly shaped pearl cotton products according to claim 1, characterized in that: The two rotating threaded rods (16) are respectively rotatably connected to the outer wall of the corresponding limit block (14) at one end, and the output end of the cylinder (8) slides to the outside of the upper protrusion of the support base (1) and is fixedly connected to the outer wall of the connecting plate (15). Among them, the ends of the two rotating threaded rods (16) away from the limiting block (14) are respectively internally threaded to the end of the corresponding rotating threaded rod sleeve (11), and the ends of the two sliding rods that are slidably connected to the outer wall of the convex plate on one side of the support base (1) are close to the connecting plate (15) and extend to the outside of the convex plate and are respectively fixedly connected to the outer wall of the corresponding connecting plate (15).
4. The device for custom processing of irregularly shaped pearl cotton products according to claim 1, characterized in that: The two fixedly installed on the upper surface of the protrusions on both sides of the rear end of the support base (1), and the outer walls of both sides of the sliding base (3) are slidably connected to the inner groove of the corresponding support column (2); Among them, the outer walls of the two support columns (2) have slots in which threaded rods (6) are rotatably connected.
5. The device for custom processing of irregularly shaped pearl cotton products according to claim 1, characterized in that: The sliding seat (3) is threaded to the outer wall of the corresponding threaded rod (6) on both sides, and rotating blocks (5) are rotatably connected to the upper surface of the two support columns (2); Among them, the ends of the two threaded rods (6) near the rotating block (5) are both rotated and extended to the outside of the support column (2) and are respectively fixedly connected to the lower surface of the corresponding rotating block (5).
6. The device for custom processing of irregularly shaped pearl cotton products according to claim 1, characterized in that: Each of the six cutting components (4) consists of a mounting base, a fixing bolt, and a cutting blade. The outer wall of the mounting base on each of the six cutting components (4) is slidably connected to the interior of the six T-shaped block grooves on the sliding base (3). Among them, the six cutting components (4) are all installed on the sliding seat (3) by means of fixing bolts and the slots opened inside the T-shaped block groove on the sliding seat (3), and the transport component (9) is installed inside the upper end of the support seat (1).