A component production mold for a fabricated building

Abstract

The utility model discloses a component production mould for fabricated building, including fixed base, the fixed base upper end middle part is installed with the forming seat, the forming seat left end upper part and right end upper part are fixed together and install and have the jacking device, the fixed base upper end rear part is fixed and installs the support frame, the support frame right end middle part is fixed and installs the vibrating device, the support frame upper end front part and front end lower part are fixed together and install and have the compacting device. The utility model discloses a component production mould for fabricated building, when the component forms, through two no.

Description

Technical Field

[0001] This utility model relates to the field of building component technology, and in particular to a component production mold for prefabricated buildings. Background Technology

[0002] Prefabricated construction is a modern construction method that involves prefabricating building components in a factory and then assembling them on-site to reduce on-site wet work and construction time, thereby improving building quality and efficiency. In prefabricated construction, the quality of the prefabricated components directly affects the safety and durability of the entire building. Molds play a crucial role in the production process of prefabricated components, determining their shape, size, and precision. Therefore, high-quality molds are key to ensuring the quality of prefabricated components.

[0003] However, existing building component production molds lack a good unloading mechanism after casting and solidification. Especially for some plates, they are prone to getting stuck in the production mold, and their weight is also relatively heavy, resulting in time-consuming and labor-intensive material removal, which affects production efficiency.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] The main purpose of this utility model is to provide a component production mold for prefabricated buildings, which can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A component production mold for prefabricated buildings includes a fixed base, a forming seat installed at the middle of the upper end of the fixed base, a lifting device fixedly installed at the upper left and upper right ends of the forming seat, a support frame fixedly installed at the rear of the upper end of the fixed base, a vibration device fixedly installed at the middle of the right end of the support frame, and a compaction device fixedly installed at the front of the upper end and the lower front end of the support frame.

[0008] Preferably, the compaction device includes a first hydraulic cylinder and a second hydraulic cylinder. A connecting block is fixedly installed at the output end of the first hydraulic cylinder, and a pressure plate is fixedly installed at the lower end of the connecting block. The first hydraulic cylinder is interposed and fixedly installed at the upper front part of the support frame. A push plate is fixedly installed at the output end of the second hydraulic cylinder, and the second hydraulic cylinder is interposed and fixedly installed at the lower front end of the support frame. By pushing the pressure plate downwards with the first hydraulic cylinder, the pressure plate penetrates deeper into the molding cavity, further compacting and flattening the concrete within, thus further improving the molding quality of the component.

[0009] Preferably, the vibration device includes a controller, a storage box, and a vibrating rod. A set of connectors is fixedly installed at the lower front end of the controller, and a connecting wire is fixedly installed at the left end of the vibrating rod. Both the controller and the storage box are fixedly installed at the right end of the support frame. The vibrating rod is placed into the molding cavity, and the controller is equipped with multiple connectors, allowing multiple vibrating rods to be installed. Then, the vibrating rod is activated by the controller, enabling the concrete to bond densely and eliminating phenomena such as honeycomb and pitting in the concrete.

[0010] Preferably, the lifting device includes two hydraulic cylinders, each with a connecting seat fixedly mounted on its output end. The two connecting seats are respectively fixedly mounted on the upper left and upper right ends of the forming seat. The forming seat has a forming cavity at its upper end. The two hydraulic cylinders are respectively fixedly mounted on the upper left and upper right ends of the fixed base. By pushing the connecting seats and forming seat upwards with the two hydraulic cylinders, the forming seat can be lifted, allowing the formed component to separate from the forming seat. Finally, the push plate is pushed forward by the second hydraulic cylinder, pushing the formed component out from under the pressure plate, thus facilitating rapid unloading of the formed component.

[0011] Preferably, the vibrating rod is electrically connected to the controller via a connecting wire, and the vibrating rod is located inside the storage box.

[0012] Preferably, the pressure plate and the forming cavity are the same size and their positions are vertically corresponding.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. When it is necessary to produce building components such as panels, concrete is poured into the molding cavity of the molding seat. At this time, the vibrator on the vibration device is placed into the molding cavity. The controller is equipped with multiple connectors, which can install multiple vibrators. Then, the vibrator is started by the controller to make the concrete compact and eliminate phenomena such as honeycomb and pitting in the concrete, thereby improving its strength and ensuring the quality of the concrete components. After use, the vibrator can be removed and placed in the storage box for storage.

[0015] 2. After the concrete is compacted, the pressure plate is pushed downward by the No. 1 hydraulic cylinder, and the pressure plate goes deeper into the molding cavity to further compact and flatten the concrete, which further improves the molding quality of the component. After the component is formed, the connecting seat and molding seat on it are pushed upward by the two No. 3 hydraulic cylinders, so that the molding seat can be lifted up and the molded component can be separated from the molding seat. Finally, the push plate is pushed forward by the No. 2 hydraulic cylinder, and the push plate pushes the molded component out from the bottom of the pressure plate, which facilitates the rapid unloading of the molded component. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a component production mold for prefabricated buildings according to the present invention.

[0017] Figure 2 This is a schematic diagram of the overall structure of a compaction device for a component production mold of prefabricated building according to the present invention.

[0018] Figure 3 This is a schematic diagram of the overall structure of a vibration device for producing molds for prefabricated buildings according to the present invention.

[0019] Figure 4 This is a schematic diagram of the overall structure of a lifting device for a component production mold of prefabricated building according to the present invention.

[0020] In the diagram: 1. Fixed base; 2. Compaction device; 3. Vibration device; 4. Lifting device; 5. Forming seat; 6. Support frame; 20. Hydraulic cylinder No. 1; 21. Hydraulic cylinder No. 2; 22. Connecting block; 23. Pressure plate; 24. Push plate; 30. Controller; 31. Storage box; 32. Vibrating rod; 33. Connecting wire; 34. Connector; 40. Hydraulic cylinder No. 3; 41. Connecting seat; 42. Forming cavity. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] like Figures 1-4 As shown, a component production mold for prefabricated buildings includes a fixed base 1, a forming seat 5 installed at the middle of the upper end of the fixed base 1, a lifting device 4 fixedly installed at the upper left and upper right ends of the forming seat 5, a support frame 6 fixedly installed at the rear of the upper end of the fixed base 1, a vibration device 3 fixedly installed at the middle of the right end of the support frame 6, and a compaction device 2 fixedly installed at the front of the upper end and the lower front end of the support frame 6.

[0025] The compaction device 2 includes a first hydraulic cylinder 20 and a second hydraulic cylinder 21. A connecting block 22 is fixedly installed at the output end of the first hydraulic cylinder 20, and a pressure plate 23 is fixedly installed at the lower end of the connecting block 22. The first hydraulic cylinder 20 is inserted and fixedly installed at the front of the upper end of the support frame 6. A push plate 24 is fixedly installed at the output end of the second hydraulic cylinder 21, and the second hydraulic cylinder 21 is inserted and fixedly installed at the lower front end of the support frame 6. The electrical equipment of this utility model is all existing technology, and the electrical equipment can operate normally during trial operation. Before use, the controller 30 needs to be connected to an external power supply, and the controller 30 and the electrical equipment in this utility model are electrically connected. The pressure plate 23 is pushed downward by the first hydraulic cylinder 20, and the pressure plate 23 then penetrates into the molding cavity 42, further compacting and flattening the concrete therein, thereby further improving the molding quality of the component.

[0026] The vibration device 3 includes a controller 30, a storage box 31, and a vibrating rod 32. A set of connectors 34 are fixedly installed at the lower front end of the controller 30, and a connecting wire 33 is fixedly installed at the left end of the vibrating rod 32. The controller 30 and the storage box 31 are both fixedly installed at the right end of the support frame 6. The vibrating rod 32 is electrically connected to the controller 30 through the connecting wire 33, and the vibrating rod 32 is located inside the storage box 31. The vibrating rod 32 is placed into the molding cavity 42. The controller 30 is provided with multiple connectors 34, which can install multiple vibrating rods 32. Then, the vibrating rod 32 is started by the controller 30, so that the concrete can be compacted and the honeycomb and pitted surface of the concrete can be eliminated.

[0027] The lifting device 4 includes two hydraulic cylinders 40. Each cylinder 40 has a connecting seat 41 fixedly mounted on its output end. The two connecting seats 41 are respectively fixedly mounted on the upper left and upper right ends of the forming seat 5. The forming seat 5 has a forming cavity 42 at its upper end. The two hydraulic cylinders 40 are respectively fixedly mounted on the upper left and upper right ends of the fixed base 1. The pressure plate 23 is the same size as the forming cavity 42 and their positions correspond vertically. By pushing the connecting seats 41 and the forming seat 5 upwards with the two hydraulic cylinders 40, the forming seat 5 can be lifted, allowing the formed component to separate from the forming seat 5. Finally, the push plate 24 is pushed forward by the second hydraulic cylinder 21, pushing the formed component out from under the pressure plate 23, thus facilitating the rapid unloading of the formed component.

[0028] It should be noted that this utility model is a component production mold for prefabricated buildings. When it is necessary to produce building components such as panels, concrete is poured into the molding cavity 42 in the molding seat 5. At this time, the vibrator 32 on the vibrating device 3 is placed into the molding cavity 42. Moreover, the controller 30 is provided with multiple connectors 34, which can install multiple vibrators 32. Then, the controller 30 starts the vibrator 32, so that the concrete can be compacted and eliminated, eliminating phenomena such as honeycomb and pitting in the concrete, thereby improving its strength and ensuring the quality of the concrete component. After the vibrator 32 is used, it is removed and placed... The component is stored in the storage box 31. Then, the pressure plate 23 is pushed down by the first hydraulic cylinder 20. The pressure plate 23 then goes into the molding cavity 42 and further compacts and flattens the concrete therein, which further improves the molding quality of the component. After the component is molded, the connecting seat 41 and the molding seat 5 are pushed up by the two third hydraulic cylinders 40, which can push the molding seat 5 up so that the molded component can be separated from the molding seat 5. Finally, the push plate 24 is pushed forward by the second hydraulic cylinder 21, which pushes the molded component out from the lower end of the pressure plate 23, which facilitates the rapid unloading of the molded component.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A component production mold for prefabricated buildings, comprising a fixed base (1), characterized in that: A forming seat (5) is installed at the middle of the upper end of the fixed base (1). A lifting device (4) is fixedly installed at the upper left and upper right ends of the forming seat (5). A support frame (6) is fixedly installed at the rear of the upper end of the fixed base (1). A vibration device (3) is fixedly installed at the middle of the right end of the support frame (6). A compaction device (2) is fixedly installed at the front of the upper end and the lower front end of the support frame (6).

2. The component production mold for prefabricated buildings according to claim 1, characterized in that: The compaction device (2) includes a first hydraulic cylinder (20) and a second hydraulic cylinder (21). A connecting block (22) is fixedly installed at the output end of the first hydraulic cylinder (20), and a pressure plate (23) is fixedly installed at the lower end of the connecting block (22). The first hydraulic cylinder (20) is inserted and fixedly installed at the front of the upper end of the support frame (6). A push plate (24) is fixedly installed at the output end of the second hydraulic cylinder (21), and the second hydraulic cylinder (21) is inserted and fixedly installed at the lower front end of the support frame (6).

3. A component production mold for prefabricated buildings according to claim 1, characterized in that: The vibration device (3) includes a controller (30), a storage box (31) and a vibrating rod (32). A set of connectors (34) is fixedly installed at the lower front end of the controller (30), and a connecting line (33) is fixedly installed at the left end of the vibrating rod (32). The controller (30) and the storage box (31) are both fixedly installed at the right end of the support frame (6).

4. A component production mold for prefabricated buildings according to claim 2, characterized in that: The lifting device (4) includes a third hydraulic cylinder (40), and there are two third hydraulic cylinders (40). The output ends of the two third hydraulic cylinders (40) are fixedly installed with connecting seats (41). The two connecting seats (41) are respectively fixedly installed on the upper left and upper right ends of the forming seat (5). The upper end of the forming seat (5) has a forming cavity (42). The two third hydraulic cylinders (40) are respectively fixedly installed on the upper left and upper right ends of the fixed base (1).

5. A component production mold for prefabricated buildings according to claim 3, characterized in that: The vibrating rod (32) is electrically connected to the controller (30) via a connecting line (33), and the vibrating rod (32) is located inside the storage box (31).

6. A component production mold for prefabricated buildings according to claim 4, characterized in that: The pressure plate (23) and the forming cavity (42) are the same size and are positioned vertically.

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