Automated production of synthetic quartz stone forming molds

Abstract

The utility model provides artificial quartz stone forming die of automation production, including base, rotating seat, drive motor, lower mould, upper mould, top, grouting seat and push plate, the upper end surface of base is provided with rotating seat, the inboard of rotating seat is provided with drive motor, the upper end surface mounting of rotating seat has lower mould, the top is provided with lower mould upper portion, the top below is provided with upper mould, the outer side of special-shaped storage tank is provided with push plate, the outer side of special-shaped storage tank is provided with grouting seat, this design has solved the problem that the original artificial quartz stone forming die of automation production is not good in production efficiency, the utility model discloses rational in structure, through the combination of lower mould, upper mould and top sets up six groups to the same specification, and changes position along with the rotation of rotating seat to mould closing, grouting, waiting for forming, mould opening and profile pushing out operation are completed in a production cycle, and production efficiency is high, and practicality is strong.

Description

Technical Field

[0001] This utility model is an automated production mold for artificial quartz stone, belonging to the field of automated quartz stone production technology. Background Technology

[0002] Quartz stone, as we usually refer to it, is a new type of artificial stone made of more than 90% quartz, resin and other trace elements. The surface of quartz has good resistance to corrosion from acids and alkalis in the kitchen. Everyday liquids will not penetrate into its interior. Liquids left on the surface for a long time can be wiped off with water or a cleaning agent such as a cloth. If necessary, the residue on the surface can be scraped off with a blade.

[0003] Chinese patent CN213227271U proposes an automated production mold for artificial quartz stone. A telescopic cylinder presses down to align the lower and upper quartz stone molds. A microcontroller controls a solenoid valve to inject high-temperature liquid material, which facilitates product molding. A conveyor belt is then driven to move the lower quartz stone mold away. However, this design suffers from poor production continuity and low efficiency. Furthermore, after molding, the quartz stone needs to be manually removed from the mold, making it impractical. There is an urgent need for automated production molds for artificial quartz stone to address these problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an automated artificial quartz stone molding mold to solve the problems mentioned in the background. This utility model has a reasonable structure. By setting six sets of specifications for the combination of the lower mold, upper mold, and top plate, and changing their positions as the rotating seat rotates, the mold closing, grouting, waiting for molding, mold opening, and profile ejection operations can be completed within one production cycle. It has high production efficiency and strong practicality.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an automated production artificial quartz stone forming mold, comprising a base, a rotating seat, a drive motor, a lower mold, an upper mold, a top plate, a shaped storage box, a grouting seat, and a push plate. The rotating seat is provided on the upper end face of the base, the drive motor is provided on the inner side of the rotating seat, the lower mold is installed on the upper end face of the rotating seat, the top plate is provided above the lower mold, the upper mold is provided below the top plate, the shaped storage box is provided on the inner side of the base, the push plate is provided on the outer side of the shaped storage box, and the grouting seat is provided on the outer side of the shaped storage box.

[0006] Furthermore, the lower mold, top plate, and upper mold are all provided in six sets of equal specifications. The six sets of lower molds are equally spaced on the upper surface of the rotating seat. The rotating seat is circular, and the base has an L-shaped cross-section. The rotating seat rotates tightly along the inner side of the base.

[0007] Furthermore, the inner side of the rotating seat is provided with adjusting teeth, and the inner side of the rotating seat is provided with adjusting gear. The adjusting gear is meshed with the rotating seat through the adjusting teeth. The output end of the drive motor is connected to the adjusting gear through the motor shaft. The drive motor is electrically connected to an external controller through a wire.

[0008] Furthermore, the upper end face of the lower mold is provided with side plates on the left and right sides, the upper end face of the lower mold is provided with sealing grooves on the front and rear sides, the lower end face of the upper mold is provided with a sealing plate, the sealing plate and the sealing groove are engaged with each other, and the lower mold is tightly engaged with the upper mold through the sealing plate and the side plates.

[0009] Furthermore, a first hydraulic telescopic rod is installed on the lower end face of the top plate, and the extended end of the first hydraulic telescopic rod is fixedly connected to the upper end face of the upper mold. A fixed plate is provided below the top plate, and the top plate and the fixed plate are fixedly connected by a connecting block. A through hole is opened on the upper end face of the fixed plate, and a limit slide rod is provided on the upper end face of the upper mold. The limit slide rod passes through the fixed plate through the through hole.

[0010] Furthermore, the upper mold has a grouting hole on its upper end face, the grouting seat has a hydraulic moving seat on its lower end face, the hydraulic moving seat has a grouting head at its lower end, the grouting hole matches the grouting head, the grouting seat has a connecting pipe on its upper end face, and the grouting seat is connected to the inside of the irregularly shaped storage box through the connecting pipe.

[0011] Furthermore, a fixed base is installed on the outer side of the irregularly shaped storage box, and a second hydraulic telescopic rod is installed on the upper end face of the fixed base. The extended end of the second hydraulic telescopic rod is fixedly connected to the inner side of the push plate. An infrared sensor is installed on the upper end face of the push plate, and an infrared receiver is installed on the upper end face of the upper mold. The infrared sensor and the infrared receiver are matched.

[0012] Furthermore, a forming plate collection platform is provided on the outer side of the base corresponding to the push plate, an observation window is installed on the outer side of the irregular-shaped storage box, and a filling port is provided on the upper surface of the irregular-shaped storage box.

[0013] The beneficial effects of this utility model are as follows: The automated production mold for artificial quartz stone of this utility model adds a lower mold, an upper mold, a push plate, a rotating seat, and an infrared sensor. Through six sets of equally spaced upper and lower molds, the molds move and are positioned under the action of the rotating seat and the infrared sensor. In conjunction with the filling head and the push plate, the mold can automatically complete the functions of mold closing, automatic grouting, waiting for shaping, mold opening, and demolding of the board. It is simple and convenient to use, has high production efficiency, and is highly practical. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Figure 1 This is a schematic diagram of the structure of the artificial quartz stone molding die for automated production according to this utility model.

[0016] Figure 2 This is a structural schematic diagram of the artificial quartz stone molding die for automated production according to this utility model, from another perspective.

[0017] Figure 3 This is a partial structural diagram of the drive motor in the artificial quartz stone molding die for automated production according to this utility model.

[0018] Figure 4 This is a partial structural diagram of the push plate in the automated production mold for artificial quartz stone of this utility model.

[0019] Figure 5 This is a partial structural diagram of the grouting seat in the artificial quartz stone molding mold for automated production according to this utility model.

[0020] Figure 6 This is a partial structural diagram of the upper and lower molds in the automated production mold for artificial quartz stone of this utility model.

[0021] In the diagram: 1-base, 2-rotating seat, 21-adjusting gear, 3-drive motor, 31-adjusting gear, 4-lower mold, 41-side plate, 42-sealing slot, 5-upper mold, 51-sealing plate, 52-grouting hole, 6-top plate, 61-first hydraulic telescopic rod, 62-limiting slide rod, 63-fixed plate, 64-through hole, 65-connecting block, 7-irregularly shaped storage box, 71-observation window, 72-filling port, 8-grouting seat, 81-grouting head, 82-hydraulic moving seat, 83-connecting pipe, 9-push plate, 91-second hydraulic telescopic rod, 92-fixed seat, 93-infrared sensor, 94-infrared receiver, 95-forming plate collection platform. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Please see Figures 1-6This utility model provides a technical solution: an automated production artificial quartz stone forming mold, including a base 1, a rotating seat 2, a drive motor 3, a lower mold 4, an upper mold 5, a top plate 6, a shaped storage box 7, a grouting seat 8, and a push plate 9. The rotating seat 2 is provided on the upper end face of the base 1, the drive motor 3 is provided on the inner side of the rotating seat 2, the lower mold 4 is installed on the upper end face of the rotating seat 2, the top plate 6 is provided above the lower mold 4, the upper mold 5 is provided below the top plate 6, the shaped storage box 7 is provided on the inner side of the base 1, the push plate 9 is provided on the outer side of the shaped storage box 7, and the grouting seat 8 is provided on the outer side of the shaped storage box 7. This design solves the problem of poor production efficiency of the original automated production artificial quartz stone forming mold.

[0024] In this embodiment, six sets of lower mold 4, top plate 6 and upper mold 5 are provided with equal specifications. The six sets of lower mold 4 are arranged at equal intervals on the upper surface of the rotating seat 2. This design allows the equipment to produce continuously without interruption. The rotating seat 2 is circular, and the base 1 has an L-shaped cross-section. The rotating seat 2 rotates tightly along the inner side of the base 1. The base 1 can limit the rotation of the rotating seat 2. The rotation of the rotating seat 2 can drive the lower mold 4 and top plate 6 to rotate together.

[0025] The inner side of the rotating seat 2 is provided with adjusting teeth 21, and the inner side of the rotating seat 2 is provided with adjusting gear 31. The adjusting gear 31 is meshed with the rotating seat 2 through adjusting teeth 21. The output end of the drive motor 3 is connected to the adjusting gear 31 through the motor shaft. The drive motor 3 is electrically connected to an external controller through wires. The drive motor 3 can drive the adjusting gear 31 to rotate through the motor shaft. The adjusting gear 31 can drive the rotating seat 2 to rotate through adjusting teeth 21.

[0026] In this embodiment, side plates 41 are provided on the left and right sides of the upper end face of the lower mold 4, and sealing grooves 42 are provided on the front and rear sides of the upper end face of the lower mold 4. A sealing plate 51 is provided on the lower end face of the upper mold 5. The sealing plate 51 and the sealing grooves 42 are engaged with each other. The lower mold 4 is tightly engaged with the upper mold 5 through the sealing plate 51 and the side plates 41. This design makes the upper mold 5 and the lower mold 4 have good sealing performance after closing, and the front and rear sides of the lower mold 4 are open, which makes it easy to push out the formed plate.

[0027] A first hydraulic telescopic rod 61 is installed on the lower end face of the top plate 6. The extended end of the first hydraulic telescopic rod 61 is fixedly connected to the upper end face of the upper mold 5. The first hydraulic telescopic rod 61 can drive the upper mold 5 to move in the vertical direction. A fixed plate 63 is provided below the top plate 6. The top plate 6 and the fixed plate 63 are fixedly connected by a connecting block 65. A through hole 64 is provided on the upper end face of the fixed plate 63. A limit slide rod 62 is provided on the upper end face of the upper mold 5. The limit slide rod 62 passes through the fixed plate 63 through the through hole 64. The design of the limit slide rod 62 and the through hole 64 can make the upper mold 5 move more stably in the vertical direction.

[0028] In this embodiment, the upper mold 5 has a grouting hole 52 on its upper end face, and the grouting seat 8 has a hydraulic moving seat 82 on its lower end face. The hydraulic moving seat 82 has a grouting head 81 at its lower end. The grouting hole 52 matches the grouting head 81. The hydraulic moving seat 82 can drive the grouting head 81 to move vertically. The grouting head 81 can inject material slurry between the upper mold 5 and the lower mold 4 through the grouting hole 52. The upper end face of the grouting seat 8 has a connecting pipe 83. The grouting seat 8 is connected to the inside of the irregular-shaped storage box 7 through the connecting pipe 83. The outer side of the irregular-shaped storage box 7 is equipped with a fixed seat 92. The upper end face of the fixed seat 92 is equipped with a second hydraulic telescopic rod 91. The fixed seat 92 can fix the position of the second hydraulic telescopic rod 91. The extended end of the second hydraulic telescopic rod 91 is fixedly connected to the inner side of the push plate 9. The second hydraulic telescopic rod 91 can drive the push plate 9 to move horizontally. The push plate 9 can push out the formed quartz stone slab.

[0029] An infrared sensor 93 is installed on the upper surface of the push plate 9, and an infrared receiver is installed on the upper surface of the upper mold 5. The infrared sensor 93 and the infrared receiver are matched. The infrared sensor 93 and the infrared receiver facilitate the positioning of the upper mold 5 and the lower mold 4. A forming plate collection platform 95 is set on the outer side of the base 1 corresponding to the push plate 9. An observation window 71 is installed on the outer side of the irregular-shaped storage box 7. A filling port 72 is set on the upper surface of the irregular-shaped storage box 7. The observation window 71 facilitates the user to observe the amount of material stored inside the irregular-shaped storage box 7.

[0030] Working Principle: Six sets of upper molds 5 and lower molds 4 form six production units. During the production process, these six production units carry out uninterrupted production processes. Taking one unit as an example, in a complete production cycle of this unit, there are six time periods as the rotating seat 2 rotates and stops. Each complete rotation of the rotating seat 2 is a complete rotation cycle. In the first time period, the upper mold 5 and lower mold 4 rotate with the rotating seat 2 to directly below the grouting seat 8. Then, the first hydraulic telescopic rod 61 drives the upper mold 5 to move downward, causing the sealing plate 51 to engage with the sealing groove 42 of the lower mold 4. At this time, the lower mold 4 forms a sealed whole with the upper mold 5 through the sealing plate 51 and the side plate 41. Then, the hydraulic moving seat 82 drives the grouting head 81 to move downward and through the grouting hole 52 to the lower mold 4 and the upper mold 5. Material slurry is poured in, and then the hydraulic moving seat 82 drives the grouting head 81 to reset. Then the rotating seat 2 drives the lower mold 4 and the upper mold 5 to rotate, entering the second time period. During this time period, another set of lower mold 4 and upper mold 5 is being grouted, while this unit is in the waiting stage for shaping. This stage lasts from the second time period to the end of the fifth time period. When entering the sixth time period, the rotating seat 2 drives the lower mold 4 and upper mold 5 to the position of the push plate 9. The second hydraulic telescopic rod 91 drives the upper mold 5 to move upward and separate from the lower mold 4. Then the first hydraulic telescopic rod 61 opens and drives the push plate 9 to extend forward, thereby pushing the quartz stone slab inside the lower mold 4 and moving it to the forming plate collection table 95, thus completing a complete production cycle. At the beginning of the next cycle, it moves to the grouting seat 8 position again for grouting.

[0031] Because this design employs an infrared sensor 93 and an infrared receiver 94, it facilitates the positioning of the lower mold 4 when the rotating seat 2 rotates, enabling the positioning of the grouting hole 52 and grouting head 81, as well as the positioning of the push plate 9 and the sheet material. Depending on specific needs and cost constraints, sensors with the same functions can be used instead. Furthermore, the molding plate collection platform 95 used in this design is not limited to the function of a collection box alone. Depending on the application scenario, a conveyor belt assembly connected to the next production workshop can be selected, allowing the finished sheet material to be directly transported to the next production workshop for operations such as grinding and polishing. The specific assembly conditions and methods are existing technologies and will not be elaborated further.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automated production mold for artificial quartz stone, comprising a base, a rotating seat, a drive motor, a lower mold, an upper mold, a top plate, a shaped storage box, a grouting seat, and a push plate, characterized in that: A rotating seat is provided on the upper surface of the base, a drive motor is provided on the inner side of the rotating seat, a lower mold is installed on the upper surface of the rotating seat, a top plate is provided above the lower mold, an upper mold is provided below the top plate, an irregularly shaped storage box is provided on the inner side of the base, a push plate is provided on the outer side of the irregularly shaped storage box, and a grouting seat is provided on the outer side of the irregularly shaped storage box.

2. The automated production mold for artificial quartz stone according to claim 1, characterized in that: The lower mold, top plate, and upper mold are all provided in six sets of equal specifications. The six sets of lower molds are equally spaced on the upper surface of the rotating seat. The rotating seat is circular, and the base has an L-shaped cross-section. The rotating seat rotates tightly along the inner side of the base.

3. The automated production mold for artificial quartz stone according to claim 1, characterized in that: The inner side of the rotating seat is provided with adjusting teeth, and the inner side of the rotating seat is provided with adjusting gear. The adjusting gear is connected to the rotating seat through the adjusting teeth. The output end of the drive motor is connected to the adjusting gear through the motor shaft. The drive motor is electrically connected to an external controller through a wire.

4. The automated production mold for artificial quartz stone according to claim 1, characterized in that: The lower mold has side plates on the left and right sides of its upper end face, and sealing grooves are provided on the front and rear sides of its upper end face. The upper mold has a sealing plate on its lower end face. The sealing plate and the sealing grooves are engaged with each other. The lower mold is tightly engaged with the upper mold through the sealing plate and the side plates.

5. The automated production mold for artificial quartz stone according to claim 1, characterized in that: A first hydraulic telescopic rod is installed on the lower end face of the top plate. The extended end of the first hydraulic telescopic rod is fixedly connected to the upper end face of the upper mold. A fixed plate is provided below the top plate. The top plate and the fixed plate are fixedly connected by a connecting block. A through hole is opened on the upper end face of the fixed plate. A limit slide rod is provided on the upper end face of the upper mold. The limit slide rod passes through the fixed plate through the through hole.

6. The automated production mold for artificial quartz stone according to claim 1, characterized in that: The upper mold has a grouting hole on its upper end face, and a hydraulic moving seat is provided on the lower end face of the grouting seat. A grouting head is provided at the lower end of the hydraulic moving seat. The grouting hole matches the grouting head. A connecting pipe is provided on the upper end face of the grouting seat. The grouting seat is connected to the inside of the irregular-shaped storage box through the connecting pipe.

7. The automated production mold for artificial quartz stone according to claim 1, characterized in that: A fixed base is installed on the outer side of the irregularly shaped storage box. A second hydraulic telescopic rod is installed on the upper end of the fixed base. The extended end of the second hydraulic telescopic rod is fixedly connected to the inner side of the push plate. An infrared sensor is installed on the upper end of the push plate. An infrared receiver is installed on the upper end of the upper mold. The infrared sensor and the infrared receiver are matched.

8. The automated production mold for artificial quartz stone according to claim 1, characterized in that: A forming plate collection platform is provided on the outer side of the base corresponding to the push plate, an observation window is installed on the outer side of the irregular-shaped storage box, and a filling port is provided on the upper surface of the irregular-shaped storage box.

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