A broth production press

Abstract

The application discloses a fungus soup production press, and belongs to the technical field of food processing equipment. The fungus soup production press comprises a rack, a control mechanism, a pressing mechanism, a liquid collecting groove, a support, a basket body and a material loosening mechanism. The rack is arranged vertically in the liquid collecting groove, the support is arranged in the liquid collecting groove, and the basket body is movably installed on the support. The material loosening mechanism comprises a plurality of inclined blocks which are installed on the support and are arranged at intervals. The plurality of inclined blocks can lift the basket body, so that the basket body can intermittently vibrate, and the fungus residue in the basket body can be loosened and dispersed. Therefore, the fungus residue can be conveniently unloaded, time and labor are saved, the staff does not need to dig or pry the compacted fungus residue, the unloading difficulty and the labor intensity of the staff are reduced, the work and production efficiency are improved, the probability of damage of the basket body due to the digging or prying of the fungus residue by the staff is reduced, the service life of the basket body is prolonged, the maintenance frequency is reduced, and the maintenance and processing costs are reduced.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, and in particular to a mushroom soup production press. Background Technology

[0002] Edible fungi, due to their rich nutritional value and unique flavor, have become an important raw material in the modern food industry. Among these, processing edible fungi into mushroom broth (such as concentrated mushroom broth and mushroom broth seasoning bases) is a significant direction in deep processing. In the mushroom broth processing technology, pressing is a key step in extracting the effective components of the fungi and improving the yield of the broth. Through mechanical pressing, the cell structure of the fungi can be fully disrupted, releasing intracellular juices and significantly increasing the yield of the broth and the extraction efficiency of flavor substances.

[0003] Existing pressing equipment typically consists of a basket and a pressing head. The basket holds the mycelium, and the pressing head extracts the juice and flavor compounds from it. However, existing presses have significant drawbacks and bottlenecks in the post-pressing residue handling process: due to the immense pressure applied by the pressing head, the pressed mycelium residue is compacted into a dense, hard block structure within the basket, adhering tightly to the inner wall of the basket's filter screen. Workers often have to painstakingly use shovels or spades to reach into the basket and pry or loosen the compacted residue, or repeatedly tap the outer wall of the basket to loosen it for removal. Clearly, this method of removing the residue is not only time-consuming and labor-intensive, but also reduces work and production efficiency. Furthermore, the process of removing the residue can easily damage the basket's filter screen structure, shortening its lifespan and increasing maintenance and processing costs. Utility Model Content

[0004] The main purpose of this utility model is to overcome the defects of the existing technology and provide a mushroom soup production press that facilitates the unloading of mushroom residue, thereby reducing the labor intensity of workers, improving work and production efficiency, and at the same time reducing the vulnerability of the basket and lowering maintenance and processing costs.

[0005] To achieve the above objectives, this utility model provides a mushroom broth production press, including a frame and a control mechanism and a pressing mechanism mounted on the frame. It also includes a collection tank, a support, a basket, and a loosening mechanism. The frame is vertically arranged within the collection tank. The support is located within the collection tank and supports the basket. The basket is movably mounted on the support and is used to hold edible fungi. The loosening mechanism includes several inclined blocks, which are movably mounted on the support and spaced apart along the extension direction of the support. All inclined blocks are used to lift the basket.

[0006] Preferably, the support includes two spaced-apart crossbeams, each of which has a plurality of mounting slots along its respective extension direction. The plurality of inclined blocks are respectively installed in the plurality of mounting slots in a corresponding manner. The material loosening mechanism also includes two rotating shafts, which are rotatably installed in the two crossbeams and pass through the plurality of mounting slots. The two rotating shafts are detachably connected to the plurality of inclined blocks.

[0007] Preferably, the ends of the two rotating shafts away from the basket extend in a direction away from the bracket and are detachably equipped with a throttle handle; the opposite side walls of the plurality of inclined blocks abut against the groove walls of their respective mounting grooves, and each of the plurality of inclined blocks has a boss formed thereon, the top surface of the boss being flush with the top surface of the crossbeam.

[0008] Preferably, a plurality of legs are evenly and spaced along the circumference of the outer wall of the basket, and rollers are respectively provided at the bottom of the plurality of legs. Limiting grooves for the protrusion and crossbeam to extend into are respectively provided on the outer wall of the plurality of rollers along the circumference.

[0009] Preferably, the bottom of the basket is provided with a positioning groove corresponding to the position of the crossbeam, through which several inclined blocks pass.

[0010] Preferably, the basket body includes a fixed plate and a movable plate. An annular flange is formed on the inner wall of the basket body. Discharge holes are respectively provided on the fixed plate and the movable plate. The movable plate is rotatably installed between the fixed plate and the annular flange. An adjustment groove is provided on the side wall of the basket body corresponding to the position of the movable plate. A pin extending into the adjustment groove is detachably installed on the movable plate.

[0011] Preferably, it also includes a collection trough, which is detachably installed below the support and used to collect bacterial residue.

[0012] Beneficial effects:

[0013] This utility model discloses a mushroom soup production press. During use, several inclined blocks can lift the basket, causing the basket to vibrate intermittently. This loosens and disperses the compacted, blocky mushroom residue inside the basket, allowing it to detach from the filter screen and reducing its adhesion. This facilitates the unloading of the mushroom residue, saving time and effort. It eliminates the need for workers to painstakingly dig or pry the compacted residue, reducing the difficulty of unloading and the labor intensity of workers. It also improves work and production efficiency, reduces the probability of damage to the basket caused by workers digging or prying the mushroom residue, extends the service life of the basket, reduces the frequency of maintenance, and lowers maintenance and processing costs. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a mushroom soup production press according to an embodiment of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of a mushroom soup production press after the collection tank has been removed, according to an embodiment of this utility model.

[0017] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;

[0018] Figure 4 This is a schematic diagram of the basket body in a mushroom soup production press according to an embodiment of the present invention from a first-view perspective;

[0019] Figure 5 This is a schematic diagram of the basket body in a mushroom soup production press according to an embodiment of the present invention from a second perspective.

[0020] In the diagram: 1-Frame; 2-Collection tank; 3-Support; 4-Basin; 5-Unloading mechanism; 6-Inclined block; 7-Crossbeam; 8-Mounting groove; 9-Shaft; 10-Handle; 11-Boss; 12-Support leg; 13-Roller; 14-Limit groove; 15-Positioning groove; 16-Fixing plate; 17-Moving plate; 18-Annular flange; 19-Discharge hole; 20-Adjusting groove; 21-Collection tank. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0024] In the description of this application, it should be noted that the use of terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" to indicate orientation or positional relationships is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product is in use. These terms are used solely for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of terms such as "first" and "second" in the description of this application is only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not imply that the component is required to be absolutely horizontal or suspended, but rather that it may be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.

[0026] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0027] Example 1:

[0028] This utility model proposes a press machine for producing mushroom soup.

[0029] In one embodiment of this utility model, a mushroom soup production press includes a frame 1 and a control mechanism and a pressing mechanism disposed on the frame 1. It also includes a liquid collection tank 2, a support 3, a basket 4, and a loosening mechanism 5. The frame 1 is vertically disposed in the liquid collection tank 2. The support 3 is disposed in the liquid collection tank 2 and is used to support the basket 4. The basket 4 is movably mounted on the support 3 and is used to hold edible fungi. The loosening mechanism 5 includes a plurality of inclined blocks 6. The plurality of inclined blocks 6 are movably mounted on the support 3 and are spaced apart along the extension direction of the support 3. The plurality of inclined blocks 6 are all used to lift the basket 4.

[0030] Specifically, such as Figures 1 to 5As shown, in this utility model of a mushroom broth production press, by setting the control mechanism and the pressing mechanism on the frame 1, a stable installation and operating environment can be provided for the control mechanism and the pressing mechanism, so as to realize the reliable extraction of mushroom juice. At the same time, the control mechanism and the pressing mechanism are connected in communication. The operator can operate the pressing mechanism to make the pressing mechanism run. The pressing mechanism can adopt the pressing head in the prior art. The pressing head can move back and forth linearly along the height direction of the frame 1 by means of cylinder, hydraulic cylinder, electric push rod or screw motor drive, so that the pressing head can extend into or out of the basket 4 to complete the pressing operation of the mushroom. The structural design is simple and reasonable.

[0031] Furthermore, since the frame 1 is vertically positioned within the collection tank 2, and the basket 4 is mounted within the collection tank 2 via the support 3, the mycelial juice and flavor substances extracted by the pressing mechanism can flow into the collection tank 2 for temporary storage. Workers can then use external infusion devices to extract the juice for transport to the next process. Understandably, when the pressing mechanism finishes its operation and the mycelial residue in the basket 4 needs to be unloaded, the basket 4 is movably mounted on the support 3. The moving mechanism of the basket 4 can be a sliding engagement, such as by opening a limiting hole at the bottom of the basket 4. By passing the rod of the support 3 through the limiting hole, workers can pull the basket 4 and move it along the extension direction of the support 3. Simultaneously, since several inclined blocks 6 in the loosening mechanism 5 are spaced apart on the support 3, when workers pull the basket 4, these inclined blocks 6 sequentially lift the basket 4, allowing the basket 4 to move along the inclined blocks. Under the action of block 6, the support 3 is intermittently bumped and vibrated, which can loosen and disperse the compacted sludge in the basket 4, allowing it to detach from the filter screen of the basket 4 and reducing its adhesion. This makes it easier to unload the sludge, saving time and effort, eliminating the need for workers to dig or pry the compacted sludge, reducing the difficulty of unloading and the labor intensity of workers, improving work and production efficiency, and reducing the probability of damage to the basket 4 caused by workers digging or prying the sludge. This extends the service life of the basket 4, reduces the frequency of maintenance, and lowers maintenance and processing costs.

[0032] Additionally, it should be noted that since several inclined blocks 6 are movably installed on the support 3, the method of movable installation of the inclined blocks 6 on the support 3 can be by threaded connection. That is, the inclined blocks 6 can be installed on a screw rod, which passes through the support 3. This allows the operator to rotate the screw rod to make the inclined blocks 6 rotate synchronously relative to the support 3, thereby adjusting the position of the inclined surfaces of the inclined blocks 6. Specifically, when the inclined surfaces of the inclined blocks 6 face the basket 4, the inclined blocks 6 can lift the basket 4 as the operator pulls it, causing the basket 4 to vibrate and shake, thus facilitating the unloading of the mushroom residue. At the same time, after the mushroom residue is unloaded, the operator can rotate the screw rod to make the inclined blocks 6 rotate 90° relative to the support 3 and tilt horizontally. At this time, the operator can push the basket 4 in the opposite direction to move the basket 4 to the loading station on the support 3 to load the mushrooms or to the pressing station for secondary pressing. The operation is simple and convenient.

[0033] In one embodiment, the bracket 3 includes two spaced-apart crossbeams 7, each of which has a plurality of mounting slots 8 along its respective extension direction. A plurality of inclined blocks 6 are respectively installed in the plurality of mounting slots 8. The material loosening mechanism 5 also includes two rotating shafts 9, which are rotatably installed in the two crossbeams 7 and pass through the plurality of mounting slots 8. The two rotating shafts 9 are detachably connected to the plurality of inclined blocks 6.

[0034] Specifically, such as Figures 1 to 3 As shown, by installing several inclined blocks 6 one-to-one into several mounting slots 8, the inclined blocks 6 can be limited, improving their installation stability and ensuring the lifting effect on the basket 4. Furthermore, since the rotating shaft 9 is rotatably installed within the crossbeam 7 and passes through the mounting slots 8, and the inclined blocks 6 are detachably connected to the rotating shaft 9 by bolts, bolt connections are easy to obtain and disassemble, facilitating the replacement of damaged inclined blocks 6 and improving maintenance convenience. Understandably, when it is necessary to change the placement of the inclined blocks 6, the operator can simultaneously rotate the inclined blocks 6 simply by rotating the rotating shaft 9, thus meeting the needs for moving or vibrating the basket 4. The operation is simple and convenient, ensuring processing efficiency.

[0035] In one embodiment, the ends of the two rotating shafts 9 away from the housing 4 extend away from the bracket 3 and are detachably fitted with handles 10; the opposite side walls of a plurality of inclined blocks 6 respectively abut against the groove walls of their respective mounting slots 8, and each of the inclined blocks 6 has a boss 11 formed thereon, the top surface of the boss 11 being flush with the top surface of the crossbeam 7. Specifically, as Figures 1 to 3As shown, the throttle 10 allows operators to quickly and easily rotate and adjust the shaft 9 without the need for external tools such as wrenches, improving operational convenience. Understandably, after the mushroom residue in the basket 4 has been unloaded, the operator can rotate the throttle 10 to synchronously rotate the shaft 9, thereby adjusting the inclined blocks 6 to a horizontally tilted position, allowing the basket 4 to move on the support 3 to the loading or pressing station. During this process, because the opposite side walls of the inclined blocks 6 abut against the walls of their respective mounting grooves 8, and the top surfaces of the protrusions 11 on the inclined blocks 6 are flush with the top surface of the crossbeam 7, a flat support surface is formed on the crossbeam 7, ensuring the stability of the basket 4's movement on the support 3 and preventing jamming. The structural design is simple and reasonable.

[0036] In one embodiment, a plurality of support legs 12 are evenly and spaced along the circumference of the outer wall of the basket 4. Rollers 13 are respectively provided at the bottom of the support legs 12. Limiting grooves 14 for the protrusions 11 and the crossbeams 7 to extend into are respectively formed along the circumference of the outer wall of the rollers 13. Specifically, as shown... Figures 1 to 4 As shown, the basket 4 is supported at multiple points by several support legs 12, thus ensuring the stability of the basket 4 on the bracket 3. Furthermore, since rollers 13 are respectively provided at the bottom of the support legs 12, the rolling contact between the rollers 13 and the crossbeam 7 significantly improves the smoothness of the basket 4's movement, making it easier for workers to push and pull the basket 4. Understandably, the limiting grooves 14 opened on the outer wall of the rollers 13 can prevent the basket 4 from falling or derailing when moving on the crossbeam 7, ensuring the stability of the basket 4 during movement. It should be noted that the support legs 12 can be spring-loaded support legs 12 as in existing technology, and the springs are made of high-rigidity materials. This allows the elasticity of the springs to buffer the impact force when the rollers 13 collide with the inclined block 6, reducing damage to the structure from rigid impacts. In addition, the support legs 12 can be installed using bolt connections. Workers can adjust the pre-compression force of the springs by rotating the bolts, thus ensuring the vibration effect of the basket 4 when the inclined block 6 moves up and down.

[0037] In one embodiment, such as Figures 2 to 5 As shown, a positioning groove 15 is provided at the bottom of the basket 4 corresponding to the position of the crossbeam 7, through which several inclined blocks 6 pass. Specifically, when the worker pushes the basket 4 to move, the several inclined blocks 6 are in a horizontal tilted position. The positioning groove 15 at the bottom of the basket 4 can prevent the several inclined blocks 6 from interfering with the basket 4, thereby meeting the needs of moving the basket 4 and realizing the use of loading, pressing and unloading. The structural design is simple and reasonable.

[0038] In one embodiment, the basket 4 includes a fixed plate 16 and a movable plate 17. An annular flange 18 is formed on the inner wall of the basket 4. Discharge holes 19 are respectively provided on the fixed plate 16 and the movable plate 17. The movable plate 17 is rotatably mounted between the fixed plate 16 and the annular flange 18. An adjustment groove 20 is provided on the side wall of the basket 4 corresponding to the position of the movable plate 17. A pin extending into the adjustment groove 20 is detachably mounted on the movable plate 17. Specifically, as shown... Figures 2 to 5 As shown, the annular flange 18 supports and limits the movable plate 17, ensuring its installation stability. Understandably, when it is necessary to unload the mushroom residue from the basket 4, the operator can move the pin on the movable plate 17 within the adjusting groove 20 (the pin can be installed using a threaded connection or snap-fit, etc.), thereby causing the movable plate 17 to rotate relative to the fixed plate 16. This aligns the discharge holes 19 on the fixed plate 16 and the movable plate 17 coaxially. Since the mushroom residue inside the basket 4 is loosened after being lifted by several inclined blocks 6, the operator can easily and conveniently discharge the mushroom residue from the discharge hole 19, thus completing the unloading of the mushroom residue. The operation is simple and improves the efficiency of mushroom residue unloading.

[0039] It is worth noting that since several of the support legs 12 can be the support legs 12 with elastic elements in the prior art, the workers can discharge the loose mushroom residue from the discharge hole 19 by shaking the basket 4. Therefore, the workers do not need to move and overturn the basket 4 to unload the mushroom residue, or use external tools to dig out the mushroom residue with great effort. This reduces the labor intensity of the workers, saves time and effort, and improves the unloading efficiency of the mushroom residue.

[0040] In one embodiment, a collection trough 21 is also included, which is detachably installed below the support 3 and used to collect bacterial residue. Specifically, as shown... Figure 1 and Figure 2 As shown, the collection trough 21 can collect the mushroom residue discharged from the outlet, preventing it from falling into the liquid collection tank 2 and remixing with the mushroom juice or flavor substances, thus ensuring the purity of the mushroom juice and flavor substances and ensuring reliable use. Furthermore, the collection trough 21 can be detachably installed using a sliding snap-fit ​​method, which facilitates the cleaning of the mushroom residue in the collection trough 21 by the staff, making the operation simple and convenient.

[0041] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A mushroom broth production press, comprising a frame (1) and a control mechanism and a pressing mechanism disposed on the frame (1), characterized in that, It also includes a liquid collection tank (2), a support (3), a basket (4) and a loosening mechanism (5). The frame (1) is vertically arranged in the liquid collection tank (2). The support (3) is arranged in the liquid collection tank (2) and is used to support the basket (4). The basket (4) is movably installed on the support (3) and is used to hold edible fungi. The loosening mechanism (5) includes several inclined blocks (6). Several inclined blocks (6) are movably installed on the support (3) and are spaced apart along the extension direction of the support (3). Several inclined blocks (6) are used to lift the basket (4).

2. The mushroom broth production press according to claim 1, characterized in that, The bracket (3) includes two spaced crossbeams (7), and several mounting slots (8) are provided on the two crossbeams (7) along their respective extension directions. Several inclined blocks (6) are installed in the several mounting slots (8) one by one. The material loosening mechanism (5) also includes two rotating shafts (9), which are rotatably installed in the two crossbeams (7) and pass through the several mounting slots (8). The two rotating shafts (9) are detachably connected to the several inclined blocks (6).

3. The mushroom broth production press according to claim 2, characterized in that, The two shafts (9) extend away from the basket (4) at one end and are detachably mounted with a handle (10); the opposite side walls of the plurality of inclined blocks (6) abut against the groove wall of their respective mounting grooves (8), and the plurality of inclined blocks (6) are respectively formed with bosses (11), the top surface of the bosses (11) being flush with the top surface of the crossbeam (7).

4. The mushroom broth production press according to claim 3, characterized in that, The outer wall of the basket (4) is provided with a number of legs (12) evenly and at intervals along its circumference. The bottom of each of the legs (12) is provided with a roller (13). The outer wall of each of the rollers (13) is provided with a limiting groove (14) along its circumference for the boss (11) and the crossbeam (7) to extend into.

5. A mushroom broth production press according to claim 4, characterized in that, The bottom of the basket (4) is provided with a positioning groove (15) for several inclined blocks (6) to pass through, corresponding to the position of the crossbeam (7).

6. The mushroom broth production press according to claim 5, characterized in that, The basket (4) includes a fixed plate (16) and a movable plate (17). An annular flange (18) is formed on the inner wall of the basket (4). The fixed plate (16) and the movable plate (17) are respectively provided with discharge holes (19). The movable plate (17) is rotatably installed between the fixed plate (16) and the annular flange (18). An adjustment groove (20) is provided on the side wall of the basket (4) corresponding to the position of the movable plate (17). A pin extending into the adjustment groove (20) is detachably installed on the movable plate (17).

7. A mushroom broth production press according to any one of claims 1-6, characterized in that, It also includes a collection trough (21), which is detachably installed below the support (3) and used to collect bacterial residue.

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