Anti-clogging removable fill valve assembly

Abstract

The utility model relates to filling equipment technical field, concretely is a kind of anti-clogging detachable filling valve assembly, including anti-clogging material guiding pipe, the top of the outer wall of anti-clogging material guiding pipe and the position close to right end is equipped with the feed pipe for with the flange connection of filling equipment discharge end, the right end of anti-clogging material guiding pipe is detachably connected with cover plate, the right side of cover plate is equipped with motor, the output shaft of motor is connected with auger through mechanical seal piece, the left end of anti-clogging material guiding pipe is equipped with L-shaped discharge pipe, L-shaped discharge pipe is equipped with solenoid valve, and the output end of L-shaped discharge pipe is equipped with filling pipe.The anti-clogging detachable filling valve assembly, by the cooperation design of anti-clogging material guiding pipe and auger, auger is driven under motor to carry out spiral conveying to material, avoid the damage of traditional crushing mode to particulate material, especially applicable to containing fruit grain, particulate or high viscosity fluid, both can prevent clogging, and can guarantee the integrity and quality of material.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to an anti-clogging, detachable filling valve assembly. Background Technology

[0002] Filling valves are a crucial component of filling equipment, primarily controlling the flow of materials. Their design and function directly impact production efficiency and product quality. However, in practical applications, many filling valves are prone to clogging when handling certain types of materials, especially viscous, granular, or solid-containing fluids. This not only leads to production interruptions and increased maintenance and cleaning costs but can also affect product quality and stability. Therefore, developing an efficient and reliable anti-clogging filling valve assembly is of paramount importance.

[0003] Patent CN219172801U discloses a fruit particle anti-clogging filling valve, including a filling valve and an anti-clogging cylinder. The anti-clogging cylinder is fixedly connected to the filling valve. A support plate is provided inside the anti-clogging cylinder, and the support plate is fixedly connected to the anti-clogging cylinder. A motor is fixedly connected to the outside of the anti-clogging cylinder. The main shaft of the motor passes through the anti-clogging cylinder. The rotation of the worm gear drives the rotation of the worm wheel, which in turn drives the rotation of the rotating rod. The rotation of the rotating rod drives the pulverizing blade to rotate. When beverages containing fruit particles enter the anti-clogging cylinder, small fruit particles will pass directly through the anti-clogging cylinder and the filling valve. When large fruit particles enter the anti-clogging cylinder, the rotating rod inside the anti-clogging cylinder drives the pulverizing blade to pulverize the large fruit particles, reducing their size so that they can pass through the filling valve without clogging it. This prevents fruit particles from clogging the filling valve during use and does not affect the filling process.

[0004] The existing technology described above uses a motor to drive a worm gear, which in turn drives a worm wheel, which in turn drives a rotating rod, which in turn drives the pulverizing blades to pulverize the fruit particles entering the anti-clogging cylinder. However, in practical use, while the pulverizing blades can pulverize larger fruit particles, they inevitably over-pulverize smaller particles. This over-pulverization not only affects the taste and quality of the fruit but also impacts the overall production quality of the factory. Therefore, we propose an anti-clogging, detachable filling valve assembly to address the shortcomings of the existing technology, ensuring that clogging is prevented without affecting the overall quality of the material and production efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an anti-clogging, detachable filling valve assembly to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A clog-resistant detachable filling valve assembly includes a clog-resistant guide tube, which provides a material flow channel and accommodates an auger to prevent clogging. A feed pipe is provided on the top of the outer wall of the clog-resistant guide tube near its right end for connection to the outlet flange of a filling device. The feed pipe is used to input material into the clog-resistant guide tube. A cover plate is detachably connected to the right end of the clog-resistant guide tube, which is used to close the right end of the clog-resistant guide tube and fix a motor.

[0008] A motor is located on the right side of the cover plate. The motor drives the auger to rotate and promote the flow of materials. The output shaft of the motor is connected to the auger through a mechanical seal to ensure the sealing of the connection between the motor and the auger. The auger is used to convey materials in a spiral and prevent blockage. An L-shaped discharge pipe is located at the left end of the anti-blockage guide pipe. The L-shaped discharge pipe is used to change the flow direction of materials and connect to the filling pipe. A solenoid valve is located on the L-shaped discharge pipe. The solenoid valve is used to control the opening or closing of the material. Both the motor and the solenoid valve are powered by an external power supply and controller. The motor only works after the solenoid valve is opened and stops when the solenoid valve is closed. A filling pipe is located at the output end of the L-shaped discharge pipe. The filling pipe is used to output materials to the filling container.

[0009] Preferably, the right end of the outer wall of the anti-clogging guide tube is provided with an annular connecting plate. The annular connecting plate is used to realize the detachable connection between the anti-clogging guide tube and the cover plate. The right side of the annular connecting plate is provided with a plurality of mounting holes a arranged in an annular array. The mounting holes a are used to pass bolts to fix the cover plate.

[0010] Preferably, the cover plate has a plurality of mounting holes b arranged in a circular array on the right side near the outer edge. The mounting holes b are connected to bolts, and the threaded end of the bolts passes through the mounting holes a and is threaded to a nut. The bolts are used to cooperate with the nuts to fasten the cover plate and the annular connecting plate.

[0011] Preferably, a first annular groove is provided on the right side of the annular connecting plate near its inner edge, and a second annular groove is provided on the left side of the cover plate near its inner edge. The second annular groove is used to cooperate with the first annular groove to form a sealed space.

[0012] Preferably, the right side of the annular connecting plate is tightly fitted to the left side of the cover plate, and a rubber ring is provided between the first annular groove and the second annular groove. The rubber ring is used to enhance the sealing between the anti-clogging guide tube and the cover plate.

[0013] Preferably, the right side of the annular connecting plate has three positioning holes arranged in a circular array, and the left side of the cover plate has three positioning blocks arranged in a circular array. The positioning blocks are inserted into the positioning holes, and the positioning holes are used to cooperate with the positioning blocks to achieve rapid alignment.

[0014] Preferably, the auger is located inside the anti-clogging guide pipe, and the outer wall of the auger is in contact with the inner wall of the anti-clogging guide pipe. The contact design between the auger and the anti-clogging guide pipe is used to ensure the continuity of material conveying and the anti-clogging effect.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This anti-clogging detachable filling valve assembly, through the cooperation design of the anti-clogging guide pipe and the auger, the auger is driven by the motor to convey the material in a spiral manner, avoiding the damage to particulate materials caused by traditional crushing methods. It is especially suitable for containing fruit granules, particles or high viscosity fluids, which can prevent clogging and ensure the integrity and quality of the material.

[0017] 2. This anti-clogging detachable filling valve assembly adopts a detachable connection structure of annular connecting plate, cover plate, bolts and nuts, which simplifies the disassembly and assembly process. The cover plate and anti-clogging guide tube can be quickly separated without professional tools, which facilitates the cleaning or replacement of internal components such as auger and seals, and significantly reduces maintenance costs.

[0018] 3. This anti-clogging detachable filling valve assembly has a first annular groove on the annular connecting plate that cooperates with the second annular groove on the cover plate to form a sealed space, which is filled with a rubber ring to effectively prevent material leakage; the mechanical seal further ensures the sealing performance at the connection between the motor and the auger, making it suitable for scenarios with high cleanliness requirements.

[0019] 4. This anti-clogging detachable filling valve assembly achieves rapid alignment by interlocking the positioning block of the cover plate with the positioning hole of the annular connecting plate, avoiding offset or misalignment during installation and ensuring the connection accuracy and structural stability of the cover plate and the anti-clogging guide tube. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a partial structural schematic diagram of the present invention;

[0022] Figure 3 This is a partially exploded structural diagram of the present invention;

[0023] Figure 4 This is a partial structural diagram of the anti-clogging guide tube in this utility model;

[0024] In the diagram: 100, anti-clogging guide pipe; 110, annular connecting plate; 111, mounting hole a; 112, first annular groove; 113, positioning hole; 200, feed pipe; 300, L-shaped discharge pipe; 400, solenoid valve; 500, filling pipe; 600, cover plate; 601, mounting hole b; 602, second annular groove; 603, positioning block; 700, auger; 800, motor; 900, mechanical seal; 1000, rubber ring; 1100, bolt; 1200, nut. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Please see Figures 1-4 This utility model provides a technical solution:

[0028] A detachable anti-clogging filling valve assembly includes an anti-clogging guide pipe 100, which provides a material flow channel and accommodates an auger 700 to prevent clogging. An inlet pipe 200 is provided at the top of the outer wall of the anti-clogging guide pipe 100 and near its right end for connection to the outlet flange of a filling device. The inlet pipe 200 is used to input material into the anti-clogging guide pipe 100. A cover plate 600 is detachably connected to the right end of the anti-clogging guide pipe 100, which is used to close the right end of the anti-clogging guide pipe 100 and fix a motor 800.

[0029] A motor 800 is located on the right side of the cover plate 600. The motor 800 drives the auger 700 to rotate and promote the flow of materials. The output shaft of the motor 800 is connected to the auger 700 through a mechanical seal 900. The mechanical seal 900 is used to ensure the sealing of the connection between the motor 800 and the auger 700. The auger 700 is used to convey materials in a spiral and prevent blockage. An L-shaped discharge pipe 300 is located at the left end of the anti-blockage guide pipe 100. The L-shaped discharge pipe 300 is used to change the flow direction of materials and connect to the filling pipe 500. A solenoid valve 400 is located on the L-shaped discharge pipe 300. The solenoid valve 400 is used to control the opening or closing of materials. Both the motor 800 and the solenoid valve 400 are connected to an external power supply and controller. The motor 800 will only work after the solenoid valve 400 is opened and will stop when the solenoid valve 400 is closed. A filling pipe 500 is located at the output end of the L-shaped discharge pipe 300. The filling pipe 500 is used to output materials to the filling container.

[0030] In this embodiment, an annular connecting plate 110 is provided at the right end of the outer wall of the anti-blocking guide tube 100. The annular connecting plate 110 is used to realize the detachable connection between the anti-blocking guide tube 100 and the cover plate 600. A plurality of mounting holes a111 are arranged in an annular array on the right side of the annular connecting plate 110. The mounting holes a111 are used to pass through bolts 1100 to fix the cover plate 600.

[0031] Specifically, a plurality of mounting holes b601 arranged in a ring array are provided on the right side of the cover plate 600 near the outer edge. The mounting holes b601 are connected to bolts 1100. The threaded end of the bolt 1100 passes through the mounting hole a111 and is threadedly connected to a nut 1200. The bolt 1100 is used to cooperate with the nut 1200 to fasten the cover plate 600 and the annular connecting plate 110.

[0032] Furthermore, a first annular groove 112 is provided on the right side of the annular connecting plate 110 near its inner edge, and a second annular groove 602 is provided on the left side of the cover plate 600 near its inner edge. The second annular groove 602 is used to cooperate with the first annular groove 112 to form a sealed space.

[0033] Furthermore, the right side of the annular connecting plate 110 is tightly fitted to the left side of the cover plate 600, and a rubber ring 1000 is provided between the first annular groove 112 and the second annular groove 602. The rubber ring 1000 is used to enhance the sealing between the anti-clogging guide tube 100 and the cover plate 600.

[0034] Furthermore, the right side of the annular connecting plate 110 is provided with three positioning holes 113 arranged in a ring array, and the left side of the cover plate 600 is provided with three positioning blocks 603 arranged in a ring array. The positioning blocks 603 are inserted into the positioning holes 113, and the positioning holes 113 are used to cooperate with the positioning blocks 603 to achieve rapid alignment.

[0035] Furthermore, the auger 700 is located inside the anti-clogging guide pipe 100, and the outer wall of the auger 700 is in contact with the inner wall of the anti-clogging guide pipe 100. The contact design between the auger 700 and the anti-clogging guide pipe 100 is used to ensure the continuity of material conveying and the anti-clogging effect.

[0036] In this embodiment, the anti-clogging detachable filling valve assembly is used by first feeding material from the filling equipment's outlet end into the anti-clogging guide pipe 100 through the feed pipe 200. Driven by the screw conveyor 700 driven by the motor 800, the material flows to the left along the anti-clogging guide pipe 100. The outer wall of the screw conveyor 700 is tightly fitted to the inner wall of the anti-clogging guide pipe 100, ensuring continuous material delivery and preventing blockage. When the material reaches the left end of the anti-clogging guide pipe 100, the flow direction is changed through the L-shaped outlet pipe 300. The solenoid valve 400 controls the opening or closing of the material according to filling requirements. The material is finally output to the target container through the filling pipe 500. When disassembly is required... During maintenance, loosen the connection between bolt 1100 and nut 1200 to separate cover plate 600 from annular connecting plate 110. At this time, positioning block 603 exits from positioning hole 113, and rubber ring 1000 is removed from the sealed space formed by first annular groove 112 and second annular groove 602. Cover plate 600 can then be removed and the inside of auger 700 and anti-clogging guide tube 100 can be cleaned. During installation, align positioning block 603 with positioning hole 113 and insert it. After ensuring that cover plate 600 and annular connecting plate 110 are accurately aligned, retighten bolt 1100 and nut 1200 and press rubber ring 1000 to restore the sealing state.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A clog-resistant detachable filling valve assembly, comprising a clog-resistant feed tube (100), characterized in that: The top of the outer wall of the anti-clogging guide pipe (100) and near the right end is provided with a feed pipe (200) for connection with the discharge flange of the filling equipment. The right end of the anti-clogging guide pipe (100) is detachably connected with a cover plate (600). A motor (800) is provided on the right side of the cover plate (600). The output shaft of the motor (800) is connected to an auger (700) through a mechanical seal (900). The left end of the anti-clogging guide pipe (100) is provided with an L-shaped discharge pipe (300). A solenoid valve (400) is provided on the L-shaped discharge pipe (300). A filling pipe (500) is provided at the output end of the L-shaped discharge pipe (300).

2. The anti-clogging detachable filling valve assembly according to claim 1, characterized in that: The outer wall of the anti-clogging guide tube (100) is provided with an annular connecting plate (110) at the right end, and the annular connecting plate (110) has multiple mounting holes a (111) arranged in an annular array on the right side.

3. The anti-clogging detachable filling valve assembly according to claim 2, characterized in that: On the right side of the cover plate (600) and near the outer edge, there are a plurality of mounting holes b (601) arranged in a ring array. The mounting holes b (601) are connected to bolts (1100). The threaded end of the bolts (1100) passes through the mounting holes a (111) and is threadedly connected to nuts (1200).

4. The anti-clogging detachable filling valve assembly according to claim 2, characterized in that: A first annular groove (112) is provided on the right side of the annular connecting plate (110) near its inner edge, and a second annular groove (602) is provided on the left side of the cover plate (600) near its inner edge.

5. The anti-clogging detachable filling valve assembly according to claim 4, characterized in that: The right side of the annular connecting plate (110) is tightly fitted to the left side of the cover plate (600), and a rubber ring (1000) is provided between the first annular groove (112) and the second annular groove (602).

6. The anti-clogging detachable filling valve assembly according to claim 2, characterized in that: The right side of the annular connecting plate (110) has three positioning holes (113) arranged in a ring array, and the left side of the cover plate (600) has three positioning blocks (603) arranged in a ring array. The positioning blocks (603) are inserted into the positioning holes (113).

7. The anti-clogging detachable filling valve assembly according to claim 1, characterized in that: The auger (700) is located inside the anti-clogging guide pipe (100), and the outer wall of the auger (700) is in contact with the inner wall of the anti-clogging guide pipe (100).

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