A buffer hopper

By introducing shock-absorbing and tilting components into the hopper, the problems of structural damage caused by material impact and low efficiency of manual unloading are solved, thus achieving automated unloading and improved production efficiency.

CN224297900UActive Publication Date: 2026-05-29江苏众友机械有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏众友机械有限公司
Filing Date
2025-05-23
Publication Date
2026-05-29

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Abstract

The utility model relates to the field of collecting hopper discloses a kind of buffer collecting hopper, including collecting hopper body, the front side and rear side of the both sides of collecting hopper body are fixedly installed with mounting ear, the front side and rear side of the both sides of collecting hopper body are all set with through slot, the inside of collecting hopper body is provided with two groups of shock-absorbing plate, the inside of collecting hopper body is provided with the shock-absorbing component for the shock-absorbing plate is buffered, the left side of collecting hopper body is provided with the turnover component for the turnover unloading of collecting hopper body, the shock-absorbing component includes four groups of fixed block, the fixed block is fixedly installed in the inner wall of collecting hopper body, four corners of the shock-absorbing plate bottom are all fixedly installed with fixed rod. In the utility model, when material falls on shock-absorbing plate, material will press shock-absorbing plate to bottom at this time, shock-absorbing plate moves to bottom and slides on the surface of fixed rod, so as to shock-absorbing plate can be damped.
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Description

Technical Field

[0001] This utility model relates to the field of material collection hoppers, and more particularly to a buffer material collection hopper. Background Technology

[0002] In modern industrial production material conveying and handling systems, hoppers, as a key intermediate storage device, are widely used in many fields such as mining, building materials, chemicals, and food processing. Their main function is to provide storage in the material transportation process.

[0003] In industrial production material handling processes, when materials fall into the hopper, the huge impact force and high-frequency impact over a long period of time cause structural damage such as dents and deformations in the side walls of the hopper and cracks in the welds, shortening the service life of the equipment. Moreover, the material unloading process of the hopper is mostly done manually. Manual unloading is not only inefficient, but also prone to material accumulation and blockage if unloaded in a timely manner. In severe cases, it may even require machine shutdown for cleaning, which greatly affects production efficiency. Therefore, a buffer hopper is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a buffer hopper, which aims to improve the structural damage caused by long-term high-frequency impact from huge impact forces, such as denting and deformation of the hopper sidewall and cracking of welds, which shortens the service life of the equipment. Moreover, the material unloading process of the hopper is mostly done manually. Manual unloading is not only inefficient, but also prone to material accumulation and blockage if unloaded in a timely manner. In severe cases, it may even require machine shutdown for cleaning, which greatly affects production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A buffer hopper includes a hopper body, with mounting ears fixedly installed on the front and rear sides of both sides of the hopper body, and through slots opened on the front and rear sides of both sides of the hopper body. Two sets of shock-absorbing plates are arranged inside the hopper body, and a shock-absorbing component is arranged inside the hopper body for damping the shock-absorbing plates. A tilting component is arranged on the left side of the hopper body for tilting the hopper body to unload materials.

[0007] As a further description of the above technical solution:

[0008] The shock-absorbing assembly includes four sets of fixing blocks, which are fixedly installed on the inner wall of the hopper body. Fixing rods are fixedly installed at the four corners of the bottom of the shock-absorbing plate, and the bottom of the fixing rods extends through to the bottom of the fixing blocks and is slidably installed with the fixing blocks.

[0009] As a further description of the above technical solution:

[0010] A round block is fixedly installed at the bottom of the fixed block, a spring damper is sleeved on the surface of the fixed rod, the top of the spring damper is fixedly installed at the bottom of the shock absorber plate, and the bottom of the spring damper is fixedly installed at the top of the round block.

[0011] As a further description of the above technical solution:

[0012] The overturning assembly includes four sets of stabilizing bars, which are fixedly installed on both sides of the shock-absorbing plate. The outer ends of the stabilizing bars pass through the through grooves. Gears are fixedly installed on the left ends of two sets of stabilizing bars. Two sets of toothed plates are provided on the left side of the hopper body, and the toothed plates mesh with the gears.

[0013] As a further description of the above technical solution:

[0014] A limiting plate is fixedly installed at the bottom of the toothed plate. A reduction motor is fixedly installed on the left side of the hopper body. A forward and reverse threaded screw is fixedly installed at the output end of the reduction motor. The back of the forward and reverse threaded screw extends through to the back of the limiting plate. The forward and reverse threaded screw and the limiting plate are threaded together. A stabilizing block is rotatably installed on the back of the forward and reverse threaded screw. The right side of the stabilizing block and the left side of the hopper body are fixedly installed.

[0015] As a further description of the above technical solution:

[0016] Rectangular blocks are fixedly installed on the front and rear sides of the left side of the hopper body. A limit rod is provided on the left side of the hopper body. The limit rod and the limit plate are slidably installed. The front and rear ends of the limit plate are fixedly installed on the inner side of the rectangular blocks.

[0017] As a further description of the above technical solution:

[0018] The other two sets of stabilizer bars are fixedly equipped with stop blocks at their right ends, and the left side of the stop blocks contacts the right side of the hopper body.

[0019] This utility model has the following beneficial effects:

[0020] 1. In this utility model, through the cooperation of the fixing block and the fixing rod, when the material falls on the shock-absorbing plate, the material will press down on the shock-absorbing plate at the bottom, and the shock-absorbing plate will slide on the surface of the fixing rod as it moves to the bottom, thereby absorbing the shock of the shock-absorbing plate.

[0021] 2. In this utility model, through the cooperation of the stabilizing rod, gear and toothed plate, when too much material accumulates on the damping plate, the damping plate will drive the stabilizing rod and gear to move to the bottom. The gear moving to the bottom will mesh with the toothed plate. When the toothed plate and gear mesh, the toothed plate can be pulled inward. The movement of the toothed plate will drive the gear, stabilizing rod and damping plate to rotate, thereby discharging the material on the damping plate. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of the hopper body of this utility model;

[0023] Figure 2 This is a right view of the hopper body of this utility model;

[0024] Figure 3 This is a cross-sectional view of the hopper body of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the shock-absorbing component and the flipping component of this utility model.

[0026] Legend:

[0027] 1. Hopper body; 2. Mounting ear; 3. Through slot; 4. Shock-absorbing plate; 5. Vibration damping assembly; 51. Fixing block; 52. Fixing rod; 53. Round block; 54. Spring damper; 6. Tilting assembly; 61. Stabilizing rod; 62. Gear; 63. Toothed plate; 64. Limiting plate; 65. Gear motor; 66. Forward and reverse threaded screw; 67. Stabilizing block; 7. Rectangular block; 8. Limiting rod; 9. Stop block. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1-4 This utility model provides an embodiment of a buffer hopper, comprising a hopper body 1, mounting ears 2 fixedly installed on the front and rear sides of both sides of the hopper body 1, and through slots 3 opened on the front and rear sides of both sides of the hopper body 1. Two sets of shock-absorbing plates 4 are provided inside the hopper body 1, and a shock-absorbing component 5 is provided inside the hopper body 1 for damping the shock-absorbing plates 4. A flipping component 6 for flipping the hopper body 1 for unloading material is provided on the left side of the hopper body 1. First, the mounting ears 2 can be fixed in the required position by bolts. Then, the material can be placed inside the hopper body 1. When the material falls on the shock-absorbing plates 4, the shock-absorbing component 5 can prevent the material from damaging the hopper body 1. When too much material accumulates on the shock-absorbing plates 4, the shock-absorbing plates 4 can be flipped by the flipping component 6, thereby discharging the material on top.

[0030] Reference Figure 1-4The damping component 5 includes four sets of fixing blocks 51, which are fixedly installed on the inner wall of the hopper body 1. Fixing rods 52 are fixedly installed at the four corners of the bottom of the damping plate 4. The bottom of the fixing rods 52 extends through to the bottom of the fixing blocks 51 and slides with them. Through the cooperation of the fixing blocks 51 and the fixing rods 52, when material falls onto the damping plate 4, the material will press down on the damping plate 4. The damping plate 4 moves downwards and slides on the surface of the fixing rods 52, thus damping the damping plate 4. The shock absorber has a circular block 53 fixedly installed at the bottom of the fixed block 51, and a spring damper 54 is sleeved on the surface of the fixed rod 52. The top of the spring damper 54 is fixedly installed at the bottom of the shock absorber plate 4, and the bottom of the spring damper 54 is fixedly installed at the top of the circular block 53. Through the cooperation of the circular block 53 and the spring damper 54, the spring damper 54 can be compressed when the shock absorber plate 4 moves to the bottom. At this time, the impact force of the material falling on the shock absorber plate 4 can be effectively reduced under the action of the spring damper 54.

[0031] Reference Figure 1-4The tilting assembly 6 includes four sets of stabilizing rods 61, which are fixedly installed on both sides of the damping plate 4. The outer ends of the stabilizing rods 61 pass through the through slots 3. Gears 62 are fixedly installed on the left ends of two sets of stabilizing rods 61. Two sets of toothed plates 63 are provided on the left side of the hopper body 1. The toothed plates 63 and gears 62 mesh. Through the cooperation of the stabilizing rods 61, gears 62 and toothed plates 63, when too much material accumulates on the damping plate 4, the damping plate 4 will drive the stabilizing rods 61 and gears 62 to move to the bottom. When the gears 62 move to the bottom, they will mesh with the toothed plates 63. When the toothed plates 63 and gears 62 are meshed, the toothed plates 63 can be pulled inward. The toothed plate 63 moves, driving the gear 62, stabilizer bar 61, and damping plate 4 to rotate, thereby discharging the material on the damping plate 4. A limit plate 64 is fixedly installed at the bottom of the toothed plate 63. A reduction motor 65 is fixedly installed on the left side of the hopper body 1. A forward and reverse threaded screw 66 is fixedly installed at the output end of the reduction motor 65. The back of the forward and reverse threaded screw 66 extends through to the back of the limit plate 64. The forward and reverse threaded screw 66 and the limit plate 64 are threaded together. A stabilizing block 67 is rotatably installed on the back of the forward and reverse threaded screw 66. The right side of the stabilizing block 67 and the left side of the hopper body 1 are fixedly installed. Through the limit plate 64, the reduction motor 65, and the gear 62, stabilizer bar 61, and damping plate 4, the material on the damping plate 4 can be discharged. The counter-thread screw 66 and the stabilizing block 67 work together. When the gear 62 falls and meshes with the toothed plate 63, the reduction motor 65 can be started. The output end of the reduction motor 65 drives the counter-thread screw 66 to rotate. The rotation of the counter-thread screw 66 drives the limiting plate 64 to move inward. The movement of the limiting plate 64 inward drives the toothed plate 63 to move inward. The movement of the toothed plate 63 inward can rotate the shock absorber 4, thereby achieving the advantage of automatically discharging the material on the shock absorber 4. Rectangular blocks 7 are fixedly installed on the front and rear sides of the left side of the hopper body 1. A limiting rod 8 is provided on the left side of the hopper body 1. The limiting rod 8 and the limiting plate 64 slide together. The front and rear ends of the limiting plate 64 are fixedly installed on the inner side of the rectangular block 7. Through the cooperation of the rectangular block 7 and the limiting rod 8, the limiting plate 64 can be limited, preventing the limiting plate 64 from rotating due to the influence of the positive and negative screws 66 when it moves, thus preventing the toothed plate 63 from effectively driving the gear 62 to rotate. In addition, the right ends of the two sets of stabilizing rods 61 are fixedly installed with stop blocks 9. The left side of the stop block 9 contacts the right side of the hopper body 1. The stop block 9 can limit the stabilizing rod 61, preventing the stabilizing rod 61 from shaking when it moves up and down, thus preventing the gear 62 from meshing with the toothed plate 63.

[0032] Working principle: First, the mounting ear 2 can be fixed in the required position with bolts. Then, the material can be placed into the hopper body 1. When the material falls on the damping plate 4, the damping plate 4 will move to the bottom and compress the spring damper 54. At this time, under the action of the spring damper 54, the impact force on the damping plate 4 can be reduced, thereby preventing the material from damaging the hopper body 1. When too much material accumulates on the damping plate 4, the damping plate 4 will gradually move to the bottom. The damping plate 4 drives the stabilizer bar 61 and the gear 62. As the gear 62 moves to the bottom, it meshes with the toothed plate 63. When the toothed plate 63 and the gear 62 are meshed, the reduction motor 65 can be started. The output end of the reduction motor 65 drives the positive and negative screw 66 to rotate. The rotation of the positive and negative screw 66 drives the limiting plate 64 to move inward. The movement of the limiting plate 64 drives the toothed plate 63 to move inward. The movement of the toothed plate 63 drives the gear 62, the stabilizer 61 and the shock absorber 4 to rotate. At this time, the shock absorber 4 will flip, thereby achieving the advantage of discharging the material on the shock absorber 4.

[0033] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0034] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A buffer hopper, comprising a hopper body (1), characterized in that: The front and rear sides of the hopper body (1) are fixedly equipped with mounting ears (2), and the front and rear sides of the hopper body (1) are provided with through slots (3). The hopper body (1) is provided with two sets of shock-absorbing plates (4). The hopper body (1) is provided with a shock-absorbing component (5) for damping the shock-absorbing plates (4). The left side of the hopper body (1) is provided with a flipping component (6) for flipping the hopper body (1) to unload materials.

2. The buffer hopper according to claim 1, characterized in that: The shock-absorbing component (5) includes four sets of fixing blocks (51). The fixing blocks (51) are fixedly installed on the inner wall of the hopper body (1). The four corners of the bottom of the shock-absorbing plate (4) are fixedly installed with fixing rods (52). The bottom of the fixing rods (52) extends through to the bottom of the fixing blocks (51) and slides with the fixing blocks (51).

3. A buffer hopper according to claim 2, characterized in that: A round block (53) is fixedly installed at the bottom of the fixed block (51), and a spring damper (54) is sleeved on the surface of the fixed rod (52). The top of the spring damper (54) and the bottom of the shock absorber plate (4) are fixedly installed, and the bottom of the spring damper (54) and the top of the round block (53) are fixedly installed.

4. A buffer hopper according to claim 1, characterized in that: The flipping assembly (6) includes four sets of stabilizing bars (61), which are fixedly installed on both sides of the shock-absorbing plate (4). The outer ends of the stabilizing bars (61) pass through the through groove (3). Gears (62) are fixedly installed on the left ends of two sets of stabilizing bars (61). Two sets of toothed plates (63) are provided on the left side of the hopper body (1), and the toothed plates (63) and gears (62) mesh.

5. A buffer hopper according to claim 4, characterized in that: A limiting plate (64) is fixedly installed at the bottom of the toothed plate (63). A reduction motor (65) is fixedly installed on the left side of the hopper body (1). A forward and reverse threaded screw (66) is fixedly installed at the output end of the reduction motor (65). The back of the forward and reverse threaded screw (66) extends through to the back of the limiting plate (64). The forward and reverse threaded screw (66) and the limiting plate (64) are threaded together. A stabilizing block (67) is rotatably installed on the back of the forward and reverse threaded screw (66). The right side of the stabilizing block (67) and the left side of the hopper body (1) are fixedly installed.

6. A buffer hopper according to claim 5, characterized in that: A rectangular block (7) is fixedly installed on the front and rear sides of the left side of the hopper body (1). A limit rod (8) is provided on the left side of the hopper body (1). The limit rod (8) and the limit plate (64) are slidably installed. The front and rear ends of the limit plate (64) are fixedly installed on the inner side of the rectangular block (7).

7. A buffer hopper according to claim 4, characterized in that: The other two sets of stabilizer bars (61) are fixedly installed with stop blocks (9) on their right ends, and the left side of the stop blocks (9) is in contact with the right side of the hopper body (1).