The utility model discloses a waste collecting device for wear-resistant welding wire production

Abstract

The present disclosure relates to the technical field of welding wire production, and one embodiment of the present disclosure provides a practical waste collecting device for wear-resistant welding wire production, which comprises a shell, a recycling port, a collecting box, a connecting assembly and a pressing assembly. The recycling port is arranged at the top of the shell, the collecting box is inserted into the bottom of the shell, the connecting assembly is arranged between the collecting box and the shell, and the pressing assembly is arranged in the top of the shell. The pressing assembly comprises a pair of movable rods, which are movably connected to the top of the shell. The lower ends of the movable rods are connected to a pressing plate, and the upper ends of the movable rods are connected to a top plate. The top plate is provided with a rack, the top of the shell is provided with a rectangular port located directly below the rack, and the top of the shell is provided with a bearing seat. The above technical solution solves the problem of loose waste accumulation, large container space occupation and low actual collection amount in the prior art, which not only increases the cost of waste transportation and processing, but also seriously affects the work efficiency and environmental cleanliness of the production workshop.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of welding wire production, and more specifically, to a highly practical waste collection device for the production of wear-resistant welding wire. Background Technology

[0002] In the production of wear-resistant welding wire, waste collection devices are crucial for ensuring a clean production environment and efficient resource recycling. However, traditional waste collection devices generally suffer from problems such as loose waste accumulation, large container space requirements, and low actual collection volume. This not only increases the cost of waste transportation and disposal but also seriously affects the work efficiency and environmental cleanliness of the production workshop.

[0003] Existing waste collection devices for wear-resistant welding wire production mostly employ simple open collection boxes or direct collection via conveyor belts. Waste generated during welding wire production, such as broken wires and debris, often accumulates loosely in the collection containers due to the lack of effective compaction or sorting mechanisms. For example, during the wire drawing or grinding process, the resulting long, thin broken wires and debris become entangled or pile up loosely, causing the actual amount of waste that a unit volume container can hold to be far less than its theoretical capacity. Statistics show that traditional collection methods result in insufficient container space utilization, meaning that collection containers need to be replaced more frequently, increasing the workload and time costs for operators.

[0004] Furthermore, traditional collection devices lack the ability to compress or organize waste materials, making it impossible to treat them specifically according to their characteristics. For waste materials of different forms, such as long broken fibers and small fragments, a uniform collection method leads to their mixed accumulation, further exacerbating space waste. At the same time, loosely piled waste is prone to scattering during transportation, not only polluting the production environment but also potentially causing material waste and safety hazards.

[0005] With the increasing automation and expansion of production scale in wear-resistant welding wire production, traditional waste collection devices, due to problems such as "loose accumulation, low space utilization, and poor collection efficiency," can no longer meet the needs of modern production. Utility Model Content

[0006] To overcome the above-mentioned defects, the embodiments of this disclosure provide a practical waste collection device for the production of wear-resistant welding wire, which solves the problems of loose accumulation of waste, large container space occupation, and low actual collection volume that are common in the prior art. This not only increases the cost of waste transportation and disposal, but also seriously affects the working efficiency and environmental cleanliness of the production workshop.

[0007] According to one aspect, at least one embodiment of this disclosure provides a practical waste collection device for the production of wear-resistant welding wire, comprising:

[0008] The housing and the recycling port, wherein the recycling port is located on the top of the housing;

[0009] A collection box and a connecting assembly, wherein the collection box is inserted into the bottom of the housing, and the connecting assembly is disposed between the collection box and the housing;

[0010] An extrusion assembly, wherein the extrusion assembly is disposed within the top of the housing;

[0011] The extrusion assembly includes a pair of movable rods, each of which is movably fitted onto the top of the housing. The lower ends of the pair of movable rods are connected to an extrusion plate, and the upper ends of the movable rods are connected to a top plate. A return spring is fitted onto each movable rod.

[0012] As a further technical solution, a rack is provided on the top plate, a rectangular opening is provided on the top of the outer casing, the rectangular opening is located directly below the rack, and a bearing seat is provided on the top of the outer casing.

[0013] As a further technical solution, a rotating shaft is rotatably connected inside the bearing housing, a gear is provided at one end of the rotating shaft, the gear meshes with the rack, and a rocker arm is provided at the other end of the rotating shaft.

[0014] As a further technical solution, the connecting component includes a pair of notches, which are formed on both sides of the outer shell. Both sides of the collection box are provided with protrusions, which slide against the notches.

[0015] As a further technical solution, fixing blocks are provided on both sides of the outer shell, and a pair of support rods are movably connected inside the fixing blocks. A support block is provided at one end of the support rod, and the support block is supported at the bottom of the protrusion. A second spring is fitted on each support rod.

[0016] As a further technical solution, a protrusion is provided around the inner wall of the outer shell, and the protrusion is attached to the top of the collection box.

[0017] As a further technical solution, support frames are provided on both sides of the outer shell, and casters are provided at both ends of the bottom of the support frames.

[0018] As a further technical solution, the recycling port portion at the top of the outer casing extends outward.

[0019] As a further technical solution, the support block has an overall L-shaped structure, and a pull rod is provided on the upper surface of the support block.

[0020] The beneficial effects of the embodiments disclosed herein are as follows:

[0021] 1. In this disclosure, the extrusion assembly drives the rotating shaft and gear through the rotation of the rocker arm. The gear meshes with the rack, causing the movable rod to move the extrusion plate up and down to compact the waste in the collection box. The reset spring provides the reset force, which solves the problem of loose waste accumulation, improves the space utilization of the collection box, reduces the replacement frequency, reduces the workload of operators, and the wear-resistant alloy extrusion plate is durable and suitable for compacting wear-resistant welding wire waste, thereby improving the practicality and collection efficiency of the collection device.

[0022] 2. In this disclosure, the notch and protrusion of the connecting component enable the sliding connection between the collection box and the outer shell. The support rod, support block and second spring inside the fixing block support and fix the collection box to prevent it from loosening and falling off. When disassembling, the collection box can be taken out by pulling the pull rod to compress the spring. The operation is convenient. The protrusion fits the top of the collection box to reduce gaps and prevent waste from getting stuck. The support frame and moving wheels make the device flexible to move and adapt to different production positions, improving the convenience and stability of the device. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0024] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0025] Figure 2 This is an isometric drawing of the present disclosure;

[0026] Figure 3 This is an isometric sectional view of the present disclosure;

[0027] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;

[0028] In the diagram: 1. Outer shell; 2. Recycling port; 3. Collection box; 4. Extrusion assembly; 4-1. Movable rod; 4-2. Extrusion plate; 4-3. Top plate; 4-4. Return spring; 4-5. Rack; 4-6. Rectangular opening; 4-7. Bearing seat; 4-8. Rotating shaft; 4-9. Gear; 4-10. Rocker arm; 5. Connecting assembly; 5-1. Notch; 5-2. Protrusion; 5-3. Fixing block; 5-4. Support rod; 5-5. Support block; 5-6. Second spring; 6. Boss; 7. Support frame; 8. Moving wheel; 9. Pull rod. Detailed Implementation

[0029] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0030] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0031] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0032] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0033] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0034] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] like Figure 1 Figure 4 As shown, it illustrates a practical waste collection device for the production of wear-resistant welding wire according to an embodiment of this disclosure, comprising:

[0036] The outer casing 1 and the recycling port 2 are provided on the top of the outer casing 1;

[0037] The collection box 3 and the connecting component 5 are provided. The collection box 3 is inserted into the bottom of the outer shell 1, and the connecting component 5 is disposed between the collection box 3 and the outer shell 1.

[0038] Extrusion assembly 4, which is disposed inside the top of the housing 1;

[0039] The extrusion assembly 4 includes a pair of movable rods 4-1, each of which is movably fitted onto the top of the outer casing 1. An extrusion plate 4-2 is connected to the lower end of each movable rod 4-1, and a top plate 4-3 is connected to the upper end of each movable rod 4-1. A return spring 4-4 ​​is fitted onto each movable rod 4-1. A rack 4-5 is mounted on the top plate 4-3. A rectangular opening 4-6 is located at the top of the outer casing 1, directly below the rack 4-5. A bearing seat 4-7 is located at the top of the outer casing 1, and a rotating shaft 4-8 is rotatably connected within the bearing seat 4-7. A gear 4-9 is mounted at one end of the rotating shaft 4-8, meshing with the rack 4-5. A rocker arm 4-10 is mounted at the other end of the rotating shaft 4-8.

[0040] In some examples, a compression assembly 4 is designed to increase collection volume by compacting the welding wire under pressure. This assembly is based on a pair of movable rods 4-1 movably mounted on the top of the housing 1. The lower end of the compression plate 4-2, made of wear-resistant alloy, is connected to the rod and moves downwards against the inner wall of the housing 1 to compact the waste. A top plate 4-3 at the upper end of the movable rods 4-1 is connected to a rack 4-5, which meshes with a gear 4-9 at one end of a rotating shaft 4-8. When the rocker arm 4-10 rotates the rotating shaft 4-8, the gear 4-9 drives the rack 4-5 to move up and down, thereby causing the compression plate 4-2 to reciprocate. A return spring 4-4 ​​mounted on the movable rods 4-1 provides upward elasticity, allowing the compression plate 4-2 to automatically return to its original position after pressure is applied. When waste is fed from the collection port 2, rotating the rocker arm 4-10 moves the compression plate 4-2 downwards, compacting the welding wire waste under pressure. A single compaction can increase the collection volume.

[0041] Through the transmission of gears 4-9 and rack 4-5, the elastic cooperation of return spring 4-4, and the reciprocating motion of extrusion plate 4-2, extrusion assembly 4 effectively compacts the welding wire waste, improving the utilization rate of the collection device.

[0042] like Figures 1-4As shown in the figure, the connecting component 5 in this embodiment includes a pair of notches 5-1, which are formed on both sides of the outer shell 1. Both sides of the collection box 3 are provided with protrusions 5-2, which slide against the notches 5-1. Both sides of the outer shell 1 are provided with fixing blocks 5-3, and a pair of support rods 5-4 are movably connected inside the fixing blocks 5-3. One end of each support rod 5-4 is provided with a support block 5-5, which is supported at the bottom of the protrusions 5-2. A second spring 5-6 is fitted on each support rod 5-4.

[0043] In some examples, a connecting assembly 5 is designed to reliably fix the collection box 3 to the outer casing 1. This assembly is guided by notches 5-1 on both sides of the outer casing 1, and the protrusions 5-2 on both sides of the collection box 3 can slide into the bottom of the outer casing 1 along the notches 5-1. Support rods 5-4 are movably fitted inside the fixing blocks 5-3 on both sides of the outer casing 1, with lower support blocks 5-5 supporting the bottom of the protrusions 5-2. A second spring 5-6 on the support rod 5-4 provides upward support, ensuring a tight fit between the protrusions 5-2 and the notches 5-1. When the collection box 3 is inserted into place, the support blocks 5-5, under the action of the spring, hold the protrusions 5-2 in place, preventing the collection box 3 from loosening and falling off. For disassembly, pulling the support blocks 5-5 to the side and compressing the spring allows the collection box 3 to be pulled out from the notches 5-1.

[0044] Through the sliding engagement of the protrusion 5-2 and the notch 5-1, and the support and fixation of the support block 5-5 and the spring, the connecting component 5 realizes the convenient installation and firm fixation of the collection box 3, ensuring that the collection box 3 will not fall off during the waste collection process, and at the same time, it is easy to disassemble and clean regularly.

[0045] For example, such as Figure 3 As shown, a boss 6 is provided around the inner wall of the outer shell 1, and the boss 6 is attached to the top of the collection box 3.

[0046] In some examples, by providing a boss 6, the gap between the inner wall of the outer casing 1 and the collection box 3 is reduced, thus preventing the recycled welding wire from getting stuck in the gap.

[0047] For example, such as Figure 1 As shown, support frames 7 are provided on both sides of the outer shell 1, and casters 8 are provided at both ends of the bottom of the support frames 7.

[0048] In some examples, the support frame 7 and casters 8 are provided to support the device and allow it to move freely on the ground. The casters 8 are omnidirectional wheels, which make the movement more flexible.

[0049] For example, such as Figure 1 As shown, the recycling port 2 portion at the top of the outer casing 1 extends outward.

[0050] In some examples, by extending outwards to increase the opening size and through the inclined structure at the bottom, the welding wire can be completely slid into the collection box 3 without affecting compression.

[0051] For example, such as Figure 2 As shown, the support block 5-5 has an overall L-shaped structure, and a pull rod 9 is provided on the upper surface of the support block 5-5.

[0052] In some examples, the L-shaped structure provides stable support at the bottom of the protrusion 5-2, and the pull rod 9 facilitates the opening of the support block 5-5.

[0053] In actual use: the outer casing 1 is placed next to the wear-resistant welding wire production equipment via the support frame 7 and the movable wheels 8. The recycling port 2 is aligned with the waste outlet. The collection box 3 is inserted into the bottom notch 5-1 of the outer casing 1 via the two side protrusions 5-2. The support block 5-5 supports the protrusions 5-2 under the action of the second spring 5-6. The rotating shaft 4-8 is installed on the top of the outer casing 1 via the bearing seat 4-7. The gear 4-9 meshes with the rack 4-5 of the top plate 4-3. The movable rod 4-1 passes through the top of the outer casing 1 and connects the extrusion plate 4-2 and the top plate 4-3. The return spring 4-4 ​​is fitted onto the movable rod 4-1. Waste falls from the recycling port 2 into the collection box 3. Rotating the rocker arm 4-10 drives the rotating shaft 4-8 and gear 4-9 to rotate. Gear 4-9 drives the rack 4-5 and movable rod 4-1 to move downward. The extrusion plate 4-2 compacts the waste. The return spring 4-4 ​​resets the extrusion plate 4-2. The operation is repeated until the collection box 3 is full. Pulling the pull rod 9 compresses the second spring 5-6, and the collection box 3 is taken out to empty the waste. The height of the support frame 7 is higher than that of the collection box 3. After the collection box 3 is lowered, it can be completely separated from the outer shell 1. The reasonable height design will not affect the normal removal of the collection box 3.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A practical waste collection device for the production of wear-resistant welding wire, characterized in that, include: The outer casing (1) and the recycling port (2) are provided on the top of the outer casing (1); The collection box (3) and the connecting assembly (5) are provided, wherein the collection box (3) is inserted into the bottom of the outer shell (1) and the connecting assembly (5) is disposed between the collection box (3) and the outer shell (1); An extrusion assembly (4) is disposed inside the top of the housing (1); The extrusion assembly (4) includes a pair of movable rods (4-1), each of which is movably fitted onto the top of the outer shell (1). The lower ends of the pair of movable rods (4-1) are connected to an extrusion plate (4-2), and the upper ends of the movable rods (4-1) are connected to a top plate (4-3). A return spring (4-4) is fitted onto the movable rods (4-1).

2. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 1, characterized in that, A rack (4-5) is provided on the top plate (4-3), and a rectangular opening (4-6) is provided on the top of the outer shell (1). The rectangular opening (4-6) is located directly below the rack (4-5), and a bearing seat (4-7) is provided on the top of the outer shell (1).

3. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 2, characterized in that, A rotating shaft (4-8) is rotatably connected inside the bearing housing (4-7). A gear (4-9) is provided at one end of the rotating shaft (4-8), and the gear (4-9) meshes with the rack (4-5). A rocker arm (4-10) is provided at one end of the rotating shaft (4-8).

4. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 1, characterized in that, The connecting component (5) includes a pair of notches (5-1), which are formed on both sides of the outer shell (1). The collection box (3) has protrusions (5-2) on both sides, which slide against the notches (5-1).

5. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 4, characterized in that, The outer shell (1) has fixing blocks (5-3) on both sides. A pair of support rods (5-4) are movably connected inside the fixing blocks (5-3). A support block (5-5) is provided at one end of the support rod (5-4). The support block (5-5) is supported at the bottom of the protrusion (5-2). A second spring (5-6) is fitted on each of the support rods (5-4).

6. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 1, characterized in that, The inner wall of the outer shell (1) is provided with a boss (6) around the perimeter, and the boss (6) is attached to the top of the collection box (3).

7. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 1, characterized in that, The outer shell (1) is provided with support frames (7) on both sides, and the bottom ends of the support frames (7) are provided with casters (8).

8. The waste collection device for wear-resistant welding wire production with strong practicality according to claim 1, characterized in that, The recycling port (2) portion at the top of the outer casing (1) extends outward.

9. A waste collection device for the production of wear-resistant welding wire with high practicality according to claim 5, characterized in that, The support block (5-5) has an overall L-shaped structure, and a pull rod (9) is provided on the upper surface of the support block (5-5).

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