Nonwoven two-way carding device

Abstract

The utility model belongs to non - woven fabric processing technical field especially relates to a non - woven fabric bidirectional carding device, including base, the base top surface right -hand member is installed and is rolled up to the device, the base top surface left -hand member is installed and is unwound to the device, the base top surface middle part is installed and is tensioned carding device, the tensioned carding device includes tensioning structure and carding structure, carding structure installs in tensioning structure middle part bottom end left and right sides, carding structure includes articulated box, articulated box middle part is installed with the rotating shaft, the rotating shaft outer surface middle part is installed with carding board, articulated box middle part fixedly connected with torsional spring. This non - woven fabric bidirectional carding device, through the setting of tensioned carding device, provide torsional force to carding board through torsional spring, thereby provide certain stress margin in the silk thread carding process, prevent carding board to exert force on silk thread too big, lead to the damage of silk thread.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric processing technology, specifically to a nonwoven fabric bidirectional combing device. Background Technology

[0002] Non-woven fabric, also known as non-woven cloth, is a new generation of environmentally friendly material made from oriented or random fibers. It has the characteristics of being moisture-proof, breathable, flexible, lightweight, non-flammable, easily degradable, non-toxic and non-irritating, rich in colors, inexpensive, and recyclable.

[0003] Existing nonwoven fabric bidirectional ultra-uniform carding and web-laying devices on the market have significant limitations in the carding process, making it inconvenient for users to perform stepless adjustment and control based on the tension of different yarns.

[0004] As disclosed in Chinese Patent CN219260402U, a nonwoven fabric bidirectional ultra-uniform carding and web-laying device is used. Two mounting plates are used, with four positioning plates fixedly connected to both sides of each mounting plate. Multiple guide rollers are rotatably connected to opposite sides of the four positioning plates. Each of the four positioning plates has two pressing mechanisms and two carding mechanisms installed on its exterior. The first and second cams are eccentrically controlled to adjust the height of the first and second movable plates, thus allowing for adjustment of the carding height. A five-level adjustable design controls the upper and lower positions of the first and second carding plates, enabling adjustment for yarns with different tensions. The carding mechanism is bidirectionally arranged on both sides of the yarn rollers, improving the device's working efficiency.

[0005] However, in the existing technology, the nonwoven fabric bidirectional carding device needs to adjust the tension of the yarn during use. Therefore, the carding structure also needs to adjust the stress margin according to the tension of the yarn during the carding process, so as to prevent the carding structure from applying too much pressure to the yarn and causing damage to the yarn.

[0006] Therefore, we urgently need to provide a two-way combing device for nonwoven fabrics. Utility Model Content

[0007] The purpose of this utility model is to provide a nonwoven fabric bidirectional carding device to solve the problem mentioned in the background art that, during the use of the existing nonwoven fabric bidirectional carding device, the tension of the yarn needs to be adjusted. Therefore, during the carding process, the carding structure also needs to be adjusted with the tension of the yarn to make a certain stress margin adjustment, so as to prevent the carding structure from applying too much pressure to the yarn and causing damage to the yarn during the tensioning and carding process.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a nonwoven fabric bidirectional combing device, including a base, a winding device installed at the right end of the top surface of the base, an unwinding device installed at the left end of the top surface of the base, and a tensioning combing device installed in the middle of the top surface of the base.

[0009] The tensioning and combing device includes a tensioning structure and a combing structure, wherein the combing structure is installed on the left and right sides of the bottom middle part of the tensioning structure.

[0010] The combing structure includes a hinge box, a rotating shaft is installed in the middle of the hinge box, a combing plate is installed in the middle of the outer surface of the rotating shaft, and a torsion spring is fixedly connected in the middle of the hinge box.

[0011] Preferably, the tensioning structure includes a carding frame, auxiliary roller frames are provided on the left and right sides of the carding frame, an electric push rod is installed in the middle of the top surface of the carding frame, a lifting plate is installed at the output end of the electric push rod, a damping rod is fixedly installed on the bottom surface of the lifting plate, and a tensioning roller is fixedly connected to the bottom end of the damping rod.

[0012] Preferably, the bottom end of the carding frame is fixedly connected to the middle of the top surface of the base, the bottom end of the auxiliary roller frame is fixedly connected to the top surface of the base, the hinge box is fixedly installed on the middle of the left and right sides of the tension roller near the top, and the end of the torsion spring away from the hinge box is fixedly connected to the front and back of the carding plate near the hinge box. The damping rod is a mature spring damping rod in the prior art, and the rotating shaft is rotatably connected to the hinge box.

[0013] Preferably, the unwinding device includes an unwinding frame, an unwinding roller is mounted on the top of the unwinding frame, a limit rod is mounted on the top of the unwinding frame, and a limit pin is connected to the left end of the limit rod.

[0014] Preferably, the bottom end of the unwinding frame is fixedly connected to the left end of the top surface of the base, one end of the front and back of the unwinding roller is rotatably connected to the groove in the middle of the top of the unwinding frame, the right end of the limiting rod is hinged to the right end of the top of the unwinding frame, and the limiting pin is inserted into the limiting hole in the middle of the left side of the limiting rod and the top of the left side of the unwinding frame.

[0015] Preferably, the winding device includes a winding frame, an asynchronous motor is mounted on the top front of the winding frame, the output end of the asynchronous motor is connected to a connecting groove, two connecting grooves are connected to a connector at one end close to each other, and a winding roller is fixedly connected to one end of the two connectors close to each other.

[0016] Preferably, the bottom end of the winding frame is fixedly connected to the right end of the top surface of the base, and the connector head and the connecting groove are detachably connected by bolts. The middle part of the two connecting grooves is installed inside the mounting holes opened in the middle of the top of the two winding frames by bearings. The connecting grooves are provided with slots that are adapted to the size of the connector head.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This nonwoven fabric bidirectional carding device, through the setting of the tensioning carding device, provides torque to the carding plate through the torsion spring, thereby providing a certain stress margin during the carding process of the yarn, preventing the carding plate from applying too much force to the yarn, which would lead to damage to the yarn.

[0019] 2. This nonwoven fabric bidirectional combing device, through the setting of the unwinding device and the winding device, uses the limiting rod to limit the unwinding roller, which facilitates the disassembly and replacement of the unwinding roller. The connecting groove and the connecting head are detachably installed by bolts, which facilitates the disassembly and replacement of the winding roller after winding. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 This is an enlarged, disassembled view of the winding device of this utility model;

[0022] Figure 3 This is an enlarged view of the connection part of the unwinding device of this utility model;

[0023] Figure 4 This is an enlarged view of the tensioning combing device of this utility model;

[0024] Figure 5 This is an enlarged view of the internal structure of the tensioning combing device of this utility model;

[0025] Figure 6 This is an enlarged view of the comb structure of this utility model.

[0026] In the diagram: 1. Base; 101. Take-up frame; 102. Asynchronous motor; 103. Connecting groove; 104. Connector; 105. Take-up roller; 201. Unwinding frame; 202. Unwinding roller; 203. Limiting rod; 204. Limiting pin; 301. Combing frame; 302. Auxiliary roller frame; 303. Electric push rod; 304. Lifting plate; 305. Damping rod; 306. Tensioning roller; 307. Hinge box; 308. Rotating shaft; 309. Combing plate; 310. Torsion spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0028] Based on existing technologies, the combing structure needs to be adjustable according to the tension of the yarn during the combing process, allowing for a certain stress margin adjustment. This prevents excessive pressure on the combing structure from damaging the yarn during the yarn tensioning and combing process. Please refer to [reference needed]. Figures 1-6 The embodiment provides a nonwoven fabric bidirectional carding device, which can effectively ensure that there is a certain stress margin in the carding structure during the carding process, and prevent the yarn from being damaged due to excessive pressure carding force. The nonwoven fabric bidirectional carding device includes a base 1, a winding device installed at the right end of the top surface of the base 1, an unwinding device installed at the left end of the top surface of the base 1, and a tensioning carding device installed in the middle of the top surface of the base 1.

[0029] The tensioning and carding device includes a tensioning structure and a carding structure. The carding structure is installed on both sides of the bottom center of the tensioning structure. The carding structure includes a hinge box 307, a rotating shaft 308 is installed in the center of the hinge box 307, a carding plate 309 is installed in the center of the outer surface of the rotating shaft 308, and a torsion spring 310 is fixedly connected to the center of the hinge box 307. The tensioning structure includes a carding frame 301, auxiliary roller frames 302 are arranged on the left and right sides of the carding frame 301, an electric push rod 303 is installed in the center of the top surface of the carding frame 301, a lifting plate 304 is installed at the output end of the electric push rod 303, a damping rod 305 is fixedly installed on the bottom surface of the lifting plate 304, and a tensioning roller 306 is fixedly connected to the bottom end of the damping rod 305.

[0030] The bottom end of the carding frame 301 is fixedly connected to the middle of the top surface of the base 1. The bottom end of the auxiliary roller frame 302 is fixedly connected to the top surface of the base 1. The hinge box 307 is fixedly installed on the middle of the left and right sides of the tension roller 306 near the top. The end of the torsion spring 310 away from the hinge box 307 is fixedly connected to the front and back of the carding plate 309 near the hinge box 307.

[0031] By setting up the tensioning combing device, the torsion spring 310 provides torque to the combing plate 309, thereby providing a certain stress margin during the combing process of the yarn, preventing the combing plate 309 from applying too much force to the yarn and causing damage to the yarn.

[0032] When tensioning and combing the yarn, the electric push rod 303 is activated to drive the lifting plate 304, damping rod 305, and tensioning roller 306 to descend. The tensioning roller 306, in cooperation with the two auxiliary roller frames 302, tensions the yarn. During the tensioning process, the damping rod 305 is deformed under pressure to prevent excessive tension from causing the yarn to break. At the same time, the combing plate 309 comes into contact with the yarn to comb it. During the combing process, the combing plate 309 rotates with the rotation shaft 308 and the hinge box 307 to change its angle. During the rotation and oscillation, a torque is applied to the torsion spring 310, causing the torsion spring 310 to deform. This provides a certain margin in the pressure applied by the combing plate 309, thus preventing the combing plate 309 from applying too much pressure to the yarn and causing damage to the yarn during the combing process. Example

[0033] Based on Implementation 1, the existing technology still has the problem of inconvenience in unwinding, rewinding, and changing the rolled yarn. Please refer to [reference needed]. Figures 1-3 This embodiment provides a bidirectional carding device for nonwoven fabrics, which can effectively replace the unwound and rewound yarns, thereby improving the efficiency of the carding process. The bidirectional carding device includes an unwinding device comprising an unwinding frame 201, an unwinding roller 202 mounted on the top of the unwinding frame 201, and a limiting rod 203 mounted on the top of the unwinding frame 201. A limiting pin 204 is connected to the left end of the left side of the top surface of the base 1. One end of the front and back of the unwinding roller 202 is rotatably connected to a groove in the middle of the top of the unwinding frame 201. The right end of the limiting rod 203 is hinged to the right end of the top of the unwinding frame 201. The limiting pin 204 is inserted into a limiting hole in the middle left side of the limiting rod 203 and the top left side of the unwinding frame 201.

[0034] The winding device includes a winding frame 101. An asynchronous motor 102 is mounted on the top front of the winding frame 101. The output end of the asynchronous motor 102 is connected to a connecting groove 103. Two connecting grooves 103 are connected to connectors 104 at their close ends. Two connecting heads 104 are fixedly connected to winding rollers 105 at their close ends. The bottom end of the winding frame 101 is fixedly connected to the right end of the top surface of the base 1. The connectors 104 and connecting grooves 103 are detachably connected by bolts. The middle of the two connecting grooves 103 is mounted inside mounting holes opened at the middle of the top ends of the two winding frames 101 via bearings.

[0035] By setting up the unwinding device and the winding device, the unwinding roller 202 is limited by the limiting rod 203, which facilitates the disassembly and replacement of the unwinding roller. The removable installation of the connecting groove 103 and the connecting head 104 by bolts facilitates the disassembly and replacement of the winding roller 105 after winding.

[0036] When unwinding and replacing the coiled yarn, the two ends of the unwinding roller 202 are placed inside the grooves at the top of the unwinding frame 201. Then, the unwinding roller 202 is limited by the hinge between the limiting rod 203 and the top of the unwinding frame 201, and the insertion limit pin 204 between the limiting rod 203 and the unwinding frame 201, thereby ensuring the stability of the unwinding roller 202 during the unwinding process, thus completing the quick disassembly and replacement of the unwinding roller 202. When replacing the wound yarn, the connecting groove 103 and the connector 104 are fixed by loosening the bolts, thereby disassembling and replacing the connector 104 and the take-up roller 105. When installing the new take-up roller 105, the connector 104 is engaged with the connecting groove 103 through a mounting groove. Then, the connecting groove 103 and the connector 104 are connected and fixed with bolts, thereby completing the replacement of the take-up roller 105. After that, the asynchronous motor 102 is started to drive the connecting groove 103 to rotate, thereby driving the take-up roller 105 to rotate and rewind.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A nonwoven fabric bidirectional carding device, comprising a base (1), characterized in that: A winding device is installed on the right end of the top surface of the base (1), an unwinding device is installed on the left end of the top surface of the base (1), and a tensioning combing device is installed in the middle of the top surface of the base (1). The tensioning and combing device includes a tensioning structure and a combing structure, wherein the combing structure is installed on the left and right sides of the bottom middle part of the tensioning structure. The combing structure includes a hinge box (307), a rotating shaft (308) is installed in the middle of the hinge box (307), a combing plate (309) is installed in the middle of the outer surface of the rotating shaft (308), and a torsion spring (310) is fixedly connected in the middle of the hinge box (307).

2. The nonwoven fabric bidirectional carding device according to claim 1, characterized in that: The tensioning structure includes a carding frame (301), auxiliary roller frames (302) are provided on the left and right sides of the carding frame (301), an electric push rod (303) is installed in the middle of the top surface of the carding frame (301), a lifting plate (304) is installed at the output end of the electric push rod (303), a damping rod (305) is fixedly installed on the bottom surface of the lifting plate (304), and a tensioning roller (306) is fixedly connected to the bottom end of the damping rod (305).

3. The nonwoven fabric bidirectional carding device according to claim 2, characterized in that: The bottom end of the combing frame (301) is fixedly connected to the middle of the top surface of the base (1), the bottom end of the auxiliary roller frame (302) is fixedly connected to the top surface of the base (1), the hinge box (307) is fixedly installed on the middle of the left and right sides of the tension roller (306) near the top, and the end of the torsion spring (310) away from the hinge box (307) is fixedly connected to the front and back of the end of the combing plate (309) near the hinge box (307).

4. The nonwoven fabric bidirectional carding device according to claim 1, characterized in that: The unwinding device includes an unwinding frame (201), an unwinding roller (202) is installed at the top of the unwinding frame (201), a limit rod (203) is installed at the top of the unwinding frame (201), and a limit pin (204) is connected to the left end of the limit rod (203).

5. The nonwoven fabric bidirectional carding device according to claim 4, characterized in that: The bottom end of the unwinding frame (201) is fixedly connected to the left end of the top surface of the base (1). The front and back ends of the unwinding roller (202) are rotatably connected to the groove in the middle of the top of the unwinding frame (201). The right end of the limiting rod (203) is hinged to the right end of the top of the unwinding frame (201). The limiting pin (204) is inserted into the limiting hole in the middle left side of the limiting rod (203) and the top left side of the unwinding frame (201).

6. The nonwoven fabric bidirectional carding device according to claim 1, characterized in that: The winding device includes a winding frame (101), an asynchronous motor (102) is mounted on the top front of the winding frame (101), the output end of the asynchronous motor (102) is connected to a connecting groove (103), two connecting grooves (103) are connected to a connector (104) at one end close to each other, and a winding roller (105) is fixedly connected to one end close to each other of the two connectors (104).

7. The nonwoven fabric bidirectional carding device according to claim 6, characterized in that: The bottom end of the winding frame (101) is fixedly connected to the right end of the top surface of the base (1). The connector (104) and the connecting groove (103) are detachably connected by bolts. The middle part of the two connecting grooves (103) is installed inside the mounting hole opened at the middle of the top of the two winding frames (101) by bearings.

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